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At least 19 records

Space Processing Applications Rocket (SPAR) project: SPAR 10

The Space Processing Applications Rocket Project (SPAR) X Final Report contains the compilation of the post-flight reports from each of the Principal Investigators (PIs) on the four selected science payloads, in addition to the engineering report as documented by the Marshall Space Flight Center (MSFC). This combined effort also describes pertinent portions of ground-based research leading to the ultimate selection of the flight sample composition, including design, fabrication and testing, all of which are expected to contribute to an improved comprehension of materials processing in space. The SPAR project was coordinated and managed by MSFC as part of the Microgravity Science and Applications (MSA) program of the Office of Space Science and Applications (OSSA) of NASA Headquarters. This technical memorandum is directed entirely to the payload manifest flown in the tenth of a series of SPAR flights conducted at the White Sands Missile Range (WSMR) and includes the experiments entitled, Containerless Processing Technology, SPAR Experiment 76-20/3; Directional Solidification of Magnetic Composites, SPAR Experiment 76-22/3; Comparative Alloy Solidification, SPAR Experiment 76-36/3; and Foam Copper, SPAR Experiment 77-9/1R.

Poorman, R.↗

Space Processing Applications Rocket (SPAR) project, SPAR 9

SPAR 9 (R-17) payload configuration, rocket performance, payload support, science payload instrumentation, and payload recovery are discussed. Directional solidification of magnetic composites, directional solidification of immiscible aluminum-indium alloys, and comparative alloy solidification experiments are reported.

Poorman, R.↗

SPAR reference manual update SPAR level 15

Command runstream elements are presented for analyzing structural systems that are composed of a number of cyclically symmetrical sectors. Provisions are included for systems in which each cyclically symmetrical sector also possesses a plane of reflective symmetry. The following types of analysis may be performed: static analysis with and without preload, vibrational analysis with and without preload, and buckling analysis with and without preload.

Whetstone, W. D.↗

Space Processing Applications Rocket (SPAR) project SPAR 7

The postflight reports of each of the Principal Investigators of three selected science payloads are presented in addition to the engineering report as documented by the Marshall Space Flight Center (MSFC). Pertinent portions of ground-based research leading to the ultimate selection of the flight sample composition are described including design, fabrication and testing. Containerless processing technology, containerless processing bubble dynamics, and comparative alloy solidification are the experiments discussed.

Poorman, R. M.↗

Experimental and analytical investigation of dynamic characteristics of extension-twist-coupled composite tubular spars

The results from a study aimed at improving the dynamic and aerodynamic characteristics of composite rotor blades through the use of extension-twist coupling are presented. A set of extension-twist-coupled composite spars was manufactured with four plies of graphite-epoxy cloth prepreg. These spars were noncircular in cross-section design and were therefore subject to warping deformations. Three different cross-sectional geometries were developed: D-shape, square, and flattened ellipse. Three spars of each type were fabricated to assess the degree of repeatability in the manufacturing process of extension-twist-coupled structures. Results from free-free vibration tests of the spars were compared with results from normal modes and frequency analyses of companion shell-finite-element models. Five global modes were identified within the frequency range from 0 to 2000 Hz for each spar. The experimental results for only one D-shape spar could be determined, however, and agreed within 13.8 percent of the analytical results. Frequencies corresponding to the five global modes for the three square spars agreed within 9.5, 11.6, and 8.5 percent of the respective analytical results and for the three elliptical spars agreed within 4.9, 7.7, and 9.6 percent of the respective analytical results.

Lake, Renee C.↗

Assessment of SPAR elements and formulation of some basic 2-D and 3-D elements for use with testbed generic element processor

The initial Computational Structural Mechanics (CSM) Testbed was based on Level 13 of the SPAR finite element computer program. Until recently, the element library of the Testbed has been limited to those elements in Level 13 of SPAR. The development of a generic element processor has enabled element researchers to develop, implement and assess element formulations with relative ease. An assessment of new elements as well as the existing SPAR Level 13 elements has revealed some definite shortcomings with the SPAR Level 13 2-D and 3-D elements. The SPAR S81 solid element does not pass the patch test problem proposed by MacNeal-Harder. These deficiencies are identified here. The 2-D elements, however, seem to perform well taking into account the limitations imposed by the theory used to formulate them, (i.e., thin plates only). Common deficiencies of the 2-D and 3-D elements in SPAR have to do with their adaptability to the nonlinear analysis utilities developed by Lockheed Palo Alto Research Lab. Also, the EFIL format of the SPAR element data does not conform to the standard format of the Testbed.

Aminpour, Mohammad A.↗

Aeroelastic airfoil smart spar

Aircraft wings and rotor-blades are subject to undesirable bending and twisting excursions that arise from unsteady aerodynamic forces during high speed flight, abrupt maneuvers, or hard landings. These bending excursions can range in amplitude from wing-tip flutter to failure. A continuous-filament construction 'smart' laminated composite box-beam spar is described which corrects itself when subject to undesirable bending excursions or flutter. The load-bearing spar is constructed so that any tendency for the wing or rotor-blade to bend from its normal position is met by opposite twisting of the spar to restore the wing to its normal position. Experimental and theoretical characterization of these spars was made to evaluate the torsion-flexure coupling associated with symmetric lay-ups. The materials used were uniweave AS-4 graphite and a matrix comprised of Shell 8132 resin and U-40 hardener. Experimental tests were conducted on five spars to determine spar twist and bend as a function of load for 0, 17, 30, 45 and 60 deg fiber angle lay-ups. Symmetric fiber lay-ups do exhibit torsion-flexure couplings. Predictions of the twist and bend versus load were made for different fiber orientations in laminated spars using a spline function structural analysis. The analytical results were compared with experimental results for validation. Excellent correlation between experimental and analytical values was found.

Greenhalgh, Skott↗

Dynamic testing and analysis of extension-twist-coupled composite tubular spars

The results from a study aimed at improving the dynamic and aerodynamic characteristics of composite rotor blades through the use of extension-twist elastic coupling are presented. A set of extension-twist-coupled composite tubular spars, representative of the primary load carrying structure within a helicopter rotor blade, was manufactured using four plies of woven graphite/epoxy cloth 'prepreg.' These spars were non-circular in cross section design and were therefore subject to warping deformations. Three cross-sectional geometries were developed: square, D-shape, and flattened ellipse. Results from free-free vibration tests of the spars were compared with results from normal modes and frequency analyses of companion shell-finite-element models developed in MSC/NASTRAN. Five global or 'non-shell' modes were identified within the 0-2000 Hz range for each spar. The frequencies and associated mode shapes for the D-shape spar were correlated with analytical results, showing agreement within 13.8 percent. Frequencies corresponding to the five global mode shapes for the square spar agreed within 9.5 percent of the analytical results. Five global modes were similarly identified for the elliptical spar and agreed within 4.9 percent of the respective analytical results.

Lake, Renee C.↗

Structural Analysis and Performance-Based Validation of a Composite Wing Spar

Electric-motor powered aircraft possess the ability to operate with efficient energy delivery, but lack the operational range of internal combustion engine powered aircraft. This range limitation requires the use of high aspect ratio, thin-chord wings to minimize aerodynamic drag losses, which results in highly loaded composite spar structures. High aspect ratio wings are required to increase mission durations for a NASA-developed experimental multi-rotor electric powered aircraft denoted as the Scalable Convergent Electric Propulsion Technology and Operations Research (SCEPTOR) or “X-57”. This paper examines the structural performance of the composite main wing spars to validate spar strength using ply-based laminate finite element methods. Geometric scaling of a main spar test-section was initially proposed for proof-testing but sacrificed stability. Ply-based structures modeling with local structural features was implemented as a risk-reduction methodology. Ply-based modeling was selected to augment the conventional “building block” approach to reduce risk, and leverage a “performance-based” approval processes encouraged in Federal Aviation Administration (FAA) design guidance. Therefore, ply-based laminate modeling of the full-scale main spar and forward spar shear-web attachments were subsequently undertaken to determine load path complexity with predicted flight loads. Ply-based modeling included stress concentrations and interlaminate behavior at interface locations that can be obscured in traditional finite element sizing models. Analysis of the wing spar laminate ply-based models compared with bearing test coupon performance was used to reduce future wing assembly proof-testing burden and facilitate performance-based flight hardware safety for the X-57 experimental aircraft.

Moore, James B.↗

SPAR data handling utilities

The SPAR computer software system is a collection of processors that perform particular steps in the finite-element structural analysis procedure. The data generated by each processor are stored on a data base complex residing on an auxiliary storage device, and these data are then used by subsequent processors. The SPAR data handling utilities use routines to transfer data between the processors and the data base complex. A detailed description of the data base complex organization is presented. A discussion of how these SPAR data handling utilities are used in an application program to perform desired user functions is given with the steps necessary to convert an existing program to a SPAR processor by incorporating these utilities. Finally, a sample SPAR processor is included to illustrate the use of the data handling utilities.

Giles, G. L.↗

SPAR 5 experiment no. 74-30 agglomeration in immiscible liquids

The influence of gravity, cooling rate, and composition on the macro-and microstructure of liquid phase immiscible alloys were researched. Aluminum indium alloys of compositions 30, 40, 70, and 90 weight percent indium were processed aboard two sounding rocket flights, SPAR 2 and SPAR 5. Radiographic and metallographic examination of the SPAR 2 flight and ground base samples showed the expected separation at lg of the ground base alloys into indium rich and aluminum rich layers. The flight alloys produced an aluminum rich core surrounding by indium rich metal. The results obtained from the SPAR 5 40 and 70 weight percent indium alloys were essentially identical to those from SPAR 2. The 30 and 90 weight percent indium alloys also showed massive separation into configuration similar to the 40 and 70 weight percent indium alloys. The 90 weight percent indium alloy showed additional evidence that surface tension induced droplet migration had occurred in this alloy which could at least in part account for the observed structures.

Gelles, S.↗

Space processing applications rocket project. SPAR 8

The Space Processing Applications Rocket Project (SPAR) VIII Final Report contains the engineering report prepared at the Marshall Space Flight Center (MSFC) as well as the three reports from the principal investigators. These reports also describe pertinent portions of ground-based research leading to the ultimate selection of the flight sample composition, including design, fabrication, and testing, all of which are expected to contribute immeasurably to an improved comprehension of materials processing in space. This technical memorandum is directed entirely to the payload manifest flown in the eighth of a series of SPAR flights conducted at the White Sands Missile Range (WSMR) and includes the experiments entitled Glass Formation Experiment SPAR 74-42/1R, Glass Fining Experiment in Low-Gravity SPAR 77-13/1, and Dynamics of Liquid Bubbles SPAR Experiment 77-18/2.

Chassay, R. P.↗

Comparison of moored wind measurements from a spar and toroidal buoy in the eastern equatorial Pacific during February-March 1981

Wind measurements at 3.8 m from a surface-following toroid and at 4.0 m from a vertically stable spar were compared to estimate the influence of mooring motion. Buoys were separated by 9 km. Data were obtained at 15-min intervals for 41 days in the equatorial Pacific, where the maximum 15-min averaged wind speed was 9.0 m/s and wind speeds averaged 4.5 m/s. Toroid wind speeds were 3.5 percent greater than the spar data, and the correlation coefficient between 15-min toroid and spar data was 0.92. The frequency of the 50-percent noise level was 0.125 cph, and the correlation coefficient between 8-hour averaged toroid and spar data was 0.98. Toroid 8-hour averaged wind speeds referenced to 10-m height were 2 percent larger thancorresponding spar data.

Halpern, David↗

Metal-truss wing spars

The purpose of the study was to develop improvements in the current methods for the calculation of the loads in members of metal truss wing spars which are subjected to combined bending and compression. The theory developed here has two important practical applications. One is the calculation of the effective moment of inertia of a truss spar from the geometry of the spar and the loads to which the spar is to be subjected. The second is the determination of the most economical location of metal for stiffening a truss spar which has too much deflection.

Swickard, Andrew E↗

Buckling Tests with a Spar-rib Grill

The present report deals with a comparison of mathematically and experimentally defined buckling loads of a spar-rib grill, on the assumption of constant spar section, and infinitely closely spaced ribs with rigidity symmetrical to the grill center. The loads are applied as equal bending moments at both spar ends, as compression in the line connecting the joints, and in the spar center line as the assumedly uniformly distributed spar weight.

Weinhold, Josef↗

Vibration analysis of the Long Duration Exposure Facility (LDEF) using SPAR

The structural modeling of the Long Duration Exposure Facility (LDEF) utilizing the SPAR system of computer programs for vibration analysis is discussed. The technical areas of interest were: (1) development of the LDEF finite element model; (2) derivation of tray effective panel stiffness matrix using finite element tray models; (3) assessment of attachment conditions and end fitting flexibility by comparing SPAR with test static displacements; (4) SPAR grouping; and (5) derivation of the LDEF frequencies and mode shapes and comparing them with tests. Special detailed finite element modeling was required to obtain good agreement between analytical and test vibration modes. An orthotropic panel in the overall model was developed. Orthotropic stiffness for this panel were obtained from finely detailed statically loaded SPAR models which included stiffness and allowed for partial relative sliding of the tray clamping attachments. Sensitivity to LDEF joint boundary conditions was determined, and static test data proved valuable in assessing modeling of local end fittings.

Edighoffer, H.↗

SPAR improved structure/fluid dynamic analysis capability

The capability of analyzing a coupled dynamic system of flowing fluid and elastic structure was added to the SPAR computer code. A method, developed and adopted for use in SPAR utilizes the existing assumed stress hybrid plan element in SPAR. An operational mode was incorporated in SPAR which provides the capability for analyzing the flaw of a two dimensional, incompressible, viscous fluid within rigid boundaries. Equations were developed to provide for the eventual analysis of the interaction of such fluids with an elastic solid.

Oden, J. T.↗

Torsional rigidity of cantilever wings with constant spar and rib sections

The present paper treats less of the effect of the union (of spars and ribs, namely, the reduction of the bending moment at the fixed ends of the spars) than of its influence on the torsional rigidity of the wing. The calculations are carried out for a two-spar wing of constant cross section, in which the ribs are replaced by a continuous member of constant rigidity.

WINGS, TWO-SPAR - TORSION↗