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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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Practical method for diffusion welding of steel plate in air.

Description of a simple and easily applied method of diffusion welding steel plate in air which does not require a vacuum furnace or hot press. The novel feature of the proposed welding method is that diffusion welds are made in air with deadweight loading. In addition, the use of an autogenous (self-generated) surface-cleaning principle (termed 'auto-vac cleaning') to reduce the effects of surface oxides that normally hinder diffusion welding is examined. A series of nine butt joints were diffusion welded in thick sections of AISI 1020 steel plate. Diffusion welds were attempted at three welding temperatures (1200, 1090, and 980 C) using a deadweight pressure of 34,500 N/sq m (5 psi) and a two-hour hold time at temperature. Auto-vac cleaning operations prior to welding were also studied for the same three temperatures. Results indicate that sound welds were produced at the two higher temperatures when the joints were previously fusion seal welded completely around the periphery. Also, auto-vac cleaning at 1200 C for 2-1/2 hours prior to diffusion welding was highly beneficial, particularly when subsequent welding was accomplished at 1090 C.

Moore, T. J.↗

Mechanical test in-situ fracture device for Auger electron spectroscopy

An in-situ fracture device for Auger spectroscopy was described. The device is designed to handle small tensile specimens or small double cantilever beam specimens and is fully instrumented with load and displacement transducers so that quantitative stress-strain measurements can be made directly. Some initial test results for specimens made from 4130 and 1020 steel were presented.

Moorhead, R. D.↗

Mechanical testing - In situ fracture device for Auger electron spectroscopy

An in situ fracture device for Auger spectroscopy is described. The device is designed to handle small tensile specimens or small double-cantilever beam specimens and is fully instrumented with load and displacement transducers so that quantitative stress-strain measurements can be made directly. Some initial test results for specimens made from 4130 and 1020 steel are presented. Results indicate that impurity segregation at interfaces other than grain boundary may play a significant role in the mechanism of ductile fracture.

Moorhead, R. D.↗

Inclusions, grain boundaries and hydrogen attack

Optical metallography, scanning electron microscopy, and X-ray spectrometry were used to study the roles of grain boundaries and inclusions in the nucleation process and fissure growth during the rapid stage of hydrogen attack on 1020 steel in the annealed condition at temperatures up to 600 C and a hydrogen pressure of 10.3 MN/sq m. It is found that intergranular fracture occurred when specimens were fractured at 77 K after hydrogen exposure and that macroscopically observable fissures formed due to the coalescence of bubbles which nucleated at inclusions in grain boundaries. The inclusions are tentatively identified as MnS.

Shih, H. M.↗

Corrosion Detection in Airframes Using a New Flux-Focusing Eddy Current Probe

A new flux-focusing eddy current probe was recently developed at NASA Langley Research Center. The new probe is similar in design to a reflection type eddy current probe, but is unique in that it does not require the use of an impedance bridge for balancing. The device monitors the RMS output voltage of a pickup coil and, as a result, is easier to operate and interpret than traditional eddy current instruments. The unique design feature of the probe is a ferromagnetic cylinder, typically 1020 steel, which separates a concentrically positioned drive and pickup coil. The increased permeability of the steel causes the magnetic flux produced by the drive coil to be focused in a ring around the pickup coil. At high frequencies the eddy currents induced in both the sample and the cylinder allow little or no flux to link with the pickup coil. This results in a self-nulling condition which has been shown to be useful for the unambiguous detection of cracks in conducting materials. As the frequency is lowered the flux produced by the drive coil begins to link with the pickup coil causing an output which, among other things, is proportional to the thickness of the test specimen. This enables highly accurate measurements of the thickness of conducting materials and helps to facilitate the monitoring of thickness variations in a conducting structure such as an aircraft fuselage. Under ideal laboratory conditions the probe can sense thickness changes on the order of 1% as illustrated. However, this is highly dependent upon the thickness, and the geometric complexity of the sample being tested and for practical problems the sensitivity is usually much less. In this presentation we highlight some of the advantages and limitations in using the probe to inspect aircraft panels for corrosion and other types of material nonuniformities. In particular, we present preliminary results which illustrate the probes capabilities for detecting first and second layer corrosion in aircraft panels which may contain air gaps between the layers. Since the probe utilized eddy currents its corrosion detection capabilities are similar to convectional eddy current techniques, but the new probe is much easier to use.

Fulton, James P.↗

Study of statis and dynamic stress effects in nonlinear solids

As the basic physical principles behind the low-field magnetoacoustic interactions have been unfolded, a new step in the present research had to be taken. First, the stress measurements began in samples obtained in real railroad wheel and rail materials. Second, the effect of texture, which is the prime obstacle of conventional NDE techniques, has been investigated. The first stage shows experimental results on these subjects again confirmed that the present technique is most suited for nondestructive stress characterization in steel components. The stress effects on the magnetoacoustic interaction obtained in a sample made from railroad rail which were very similar to those obtained previously in 1045 steel. These results being somewhat different from the results with low (1020) and high (1095) carbon steels, there seemed to be certain range of medium carbon steels having the same characteristics. Also, as expected from the model, the stress information obtained by this technique has been confirmed to be least affected by the presence of texture.

Namkung, M.↗

Evaluation of the stress corrosion cracking resistance of several high strength low alloy steels

The stress corrosion cracking resistance was studied for high strength alloy steels 4130, 4340, for H-11 at selected strength levels, and for D6AC and HY140 at a single strength. Round tensile and C-ring type specimens were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, salt spray, the atmosphere at Marshall Space Flight Center, and the seacoast at Kennedy Space Center. Under the test conditions, 4130 and 4340 steels heat treated to a tensile strength of 1240 MPa (180 ksi), H-11 and D6AC heat treated to a tensile strength of 1450 MPa (210 ksi), and HY140 (1020 MPa, 148 ksi) are resistant to stress corrosion cracking because failures were not encountered at stress levels up to 75 percent of their yield strengths. A maximum exposure period of one month for alternate immersion in salt water or salt spray and three months for seacoast is indicated for alloy steel to avoid false indications of stress corrosion cracking because of failure resulting from severe pitting.

Humphries, T. S.↗