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ADEPT for Secondary Payloads

Deployable entry vehicles provide an enabling capability for large payloads at destinations across the solar system. The primary advantage of such systems derives from the fundamental limitation of available launch vehicle shroads preventing tried-and-true rigid aeroshell technology from being applied. However, little mission-pull exists for deployable entry vehicle technology for missions where the entry vehicle is the primary payload and can fit within available shrouds. The propensity toward applying rigid aeroshell technology is logical given that deployable concepts are higher risk and provide no marginal scientific benefit for missions where a rigid aeroshell is an option. A movement toward flying smaller spacecraft has emerged in recent years and is revealing novel applications for deployable entry vehicles as secondary payloads. Secondary payloads must minimize interference with the primary payload in order to ease accomodation. Advancements in small spacecraft technology have caught the attention of government entities who are now recognizing the high value proposition of small spacecraft for frequent, incremental technology development and science return rather than the traditional high cost and infrequent big-bang approaches. Worldwide, well over 200 small satellites (mass < 180 kg) have launched in recent years for such purposes as eduation, technology development, science, commerce, and defense. The Adaptable Deployable Entry and Placement Technology (ADEPT), a mechanically-deployable entry vehicle technology, has been under development at NASA since 2011. An Ames Center Innovation Fund (CIF) proposal was recently awarded to study ADEPT for EDL of small payloads. The unique capability of ADEPT for small science payloads comes from its ability to stow within a slender volume and deploy passively to achieve a mass-efficient drag surface with a high heat rate capability. The low ballistic coefficient results in entry heating and mechanical loads that can be met by a revolutionary three-dimensionally woven carbon fabric supported with rib structures. This carbon fabric has test-proven capability as both primary structure and payload thermal protection. This presentation will inform the EDL community of the capability of ADEPT for delivery of small secondary payloads as well as provide status of on-going technology development activities. Results of a mission applications study for secondary payloads to Mars and Venus will be presented. A primary goal of these mission design activities is to integrate high-value verification approaches wherever possible. For example, for some mission applications it is possible to test in NASA arc jet facilities at full-scale. This enables endto- end thermostructural requirement verification with a single test. Another important challenge that needs to be solved is the reliability of the decelerator to achieve the desired shape using simple passive mechanical actuators (such as springs) that do not require power from the primary payload for deployment. A configuration of ADEPT is being prototyped and used to evaluate the functionality and reliability of the deployment mechanism through bench-top testing. The prototype will then be tested in a low speed wind tunnel in late 2014 to evaluate aerodynamic load-carrying capability and deflected shape. Results of the deployment testing and status of wind tunnel test plans will be discussed.

Smith, B.

Microspacecraft Secondary Payload Mission Opportunities

Worldwide secondary payload launch capabilities and future opportunities have been studied at the Jet Propulsion Laboratory (JPL). Launch vehicles have been identified as having near-term secondary payload opportunities for launching microspacecraft include: Pegasus, Taurus, LMLV-1, Delta II, Atlas II, Space Shuttle, Ariane 5, HIA, Molniya, Cosmos, and Proton.

Pegasus Taurus Delta II Atlas II Space Shuttle Ari

NASA secondary payload plans, policies and requirements

A review is presented of the secondary or piggyback flight opportunities that are presently available along with an overview of NASA's secondary payload plans, policies and requirements. When there is excess capacity on either the Space Shuttle or an expendable launch vehicle (ELV), a logical step is to carry a secondary payload to provide a relatively low-cost launch for small satellites. NASA has already flown more than a dozen piggyback payloads on the Delta rocket. The Small Expendable Deployment system experiment is currently planned as the first of small space experiments launched as a piggyback on an ELV. Some details are provided on various secondary payload flight opportunities aboard the Space Shuttle including the Get-Away Special Canister Program, the complex autonomous payload, the Hitchhiker Program, and the middeck lockers concept. Also described are several secondary payload possibilities utilizing ELVs.

Poniatowski, Karen S.

NASA's Space Launch System: Secondary Payload Accommodations in Block 1 and Beyond

Launching from pad 39B at Kennedy Space Center no earlier than December 2019, NASA's Space Launch System (SLS) will send the Orion crew vehicle to a distant retrograde lunar orbit in order to test and validate the new systems developed for SLS, Orion and Kennedy Space Center's Exploration Ground Systems (EGS). In addition to these primary mission objectives, the first integrated fight of NASA's new deep space exploration system, Exploration Mission-1 (EM-1), offers accommodations for 13 6U CubeSats, which will be deployed in deep space after Orion separates from the SLS Interim Cryogenic Propulsion Stage (ICPS). In 2017, the SLS Program, managed by NASA's Marshall Space Flight Center (MSFC) in Huntsville, Alabama, completed the ICPS and delivered it to the EGS Program, which has responsibility for stacking and launch operations. The 13 EM-1 secondary payloads will reside in the Orion Stage Adapter (OSA), which connects the ICPS to Orion's spacecraft adapter. The OSA is essentially complete with preparations being made for transporting the hardware to Kennedy Space Center with accommodations for secondary payload dispensers and with the secondary payload avionics unit installed.

Robinson, Kimberly F.

Accommodations for Secondary Payloads in NASA's Space Launch System

NASA's new heavy-lift launch vehicle, the Space Launch System (SLS), is moving closer to its planned 2019 launch, with the in-space stage and spacecraft adapters complete and all other major elements of the rocket manufactured and currently being outfitted for flight. Exploration Mission-1 (EM-1), the first flight of SLS and the new Orion crew vehicle, will verify and validate new systems and provide an unparalleled opportunity for 13 6U CubeSat-class payloads to be released into deep space. Payloads are being developed by NASA, industry, international and academic partners and were selected for the EM-1 flight to address strategic knowledge gaps in the agency's plans for human deep space exploration. Destinations range from the lunar surface to an asteroid to an orbit around the Earth-moon L2 libration point. Missions include studying the effects of space radiation on a living organism (yeast), landing the smallest lander to date on the moon, and searching for water in permanently shaded lunar craters. Propulsion technology demonstrations include solar sails, use of inert water to carry out lunar gravity assist maneuvers, and use of new "green" chemical propellants. SLS employs an evolutionary design approach, with an initial capability of at least 26 metric tons (t) to trans-lunar injection (TLI). The later Block 1B configuration, which will become the Agency's workhorse launch vehicle into the 2020s, will lift at least 34 t to TLI in its crew configuration and at least 37 t in the cargo configuration. In addition to greater lift capability, Block 1B will also offer larger payload volume than Block 1 for both co-manifested and secondary payloads. In Block 1B, various combinations of 6U, 12U and 27U payloads may be accommodated in the vehicle's stage adapter. Opportunities for deep space research once out of reach for small science payloads will be within reach, opening many possibilities for exciting new technology demonstrations and scientific missions. This paper will provide an overview of the capabilities and the status of the Block 1 vehicle, with particular emphasis on the secondary payload accommodations and the deployment system. Brief descriptions of the 13 6U EM-1 payloads will be included. In addition, a discussion of the payload developers' responsibilities and the Space Launch System Program's roles and responsibilities in accommodating these and future payloads will be included. Finally, the author will look ahead to SLS Block 1B and missions beyond EM-1 and the opportunities for 6U, 12U and 27U CubeSats.

Robinson, Kimberly F.

Nasa's Space Launch System: Exceptional Opportunities for Secondary Payloads to Deep Space

When NASA’s Space Launch System (SLS) launches for the first time from Kennedy Space Center, it will send the Orion crew vehicle farther into space than a human-rated spacecraft has ever traveled. The primary objectives of this first uncrewed mission, Exploration Mission-1 (EM-1), focus on verifying and validating the new technologies and integrated systems developed for SLS, Orion and Exploration Ground Systems (EGS), which together comprise NASA’s new deep space exploration system. EM-1 also provides the opportunity for 13 6U CubeSat secondary payloads to be deployed in deep space. As progress is being made toward that first launch, planning is also taking place for secondary payload opportunities on future missions. This paper will provide an overview of the status of the SLS Block 1 launch vehicle and an overview of the 6U payloads selected for EM-1. In addition, an overview of the EM-1 mission trajectories and the “bus stops” along the trajectory where the payloads will be deployed will be noted. Challenges and new workflows required in identifying and certifying potential payloads will be discussed. The paper will also discuss opportunities that will be presented by future evolutions of SLS.

Robinson, Kimberly F.

30-kW SEP Spacecraft as Secondary Payloads for Low-Cost Deep Space Science Missions

The Solar Array System contracts awarded by NASA's Space Technology Mission Directorate are developing solar arrays in the 30 kW to 50 kW power range (beginning of life at 1 AU) that have significantly higher specific powers (W/kg) and much smaller stowed volumes than conventional rigid-panel arrays. The successful development of these solar array technologies has the potential to enable new types of solar electric propulsion (SEP) vehicles and missions. This paper describes a 30-kW electric propulsion vehicle built into an EELV Secondary Payload Adapter (ESPA) ring. The system uses an ESPA ring as the primary structure and packages two 15-kW Megaflex solar array wings, two 14-kW Hall thrusters, a hydrazine Reaction Control Subsystem (RCS), 220 kg of xenon, 26 kg of hydrazine, and an avionics module that contains all of the rest of the spacecraft bus functions and the instrument suite. Direct-drive is used to maximize the propulsion subsystem efficiency and minimize the resulting waste heat and required radiator area. This is critical for packaging a high-power spacecraft into a very small volume. The fully-margined system dry mass would be approximately 1120 kg. This is not a small dry mass for a Discovery-class spacecraft, for example, the Dawn spacecraft dry mass was only about 750 kg. But the Dawn electric propulsion subsystem could process a maximum input power of 2.5 kW, and this spacecraft would process 28 kW, an increase of more than a factor of ten. With direct-drive the specific impulse would be limited to about 2,000 s assuming a nominal solar array output voltage of 300 V. The resulting spacecraft would have a beginning of life acceleration that is more than an order of magnitude greater than the Dawn spacecraft. Since the spacecraft would be built into an ESPA ring it could be launched as a secondary payload to a geosynchronous transfer orbit significantly reducing the launch costs for a planetary spacecraft. The SEP system would perform the escape from Earth and then the heliocentric transfer to the science target.

Dawn spacecraft

Enabling Science and Deep Space Exploration through Space Launch System (LSL) Secondary Payload Opportunities

For the first time in almost 40 years, a NASA human-rated launch vehicle has completed its Critical Design Review (CDR). By reaching this milestone, NASA's Space Launch System (SLS) and Orion spacecraft are on the path to launch a new era of deep space exploration. NASA is making investments to expand science and exploration capability of the SLS by developing the capability to deploy small satellites during the trans-lunar phase of the mission trajectory. Exploration Mission 1 (EM-1), currently planned for launch no earlier than July 2018, will be the first mission to carry such payloads on the SLS. The EM-1 launch will include thirteen 6U Cubesat small satellites that will be deployed beyond low earth orbit. By providing an earth-escape trajectory, opportunities are created for advancement of small satellite subsystems, including deep space communications and in-space propulsion. This SLS capability also creates low-cost options for addressing existing Agency strategic knowledge gaps and affordable science missions. A new approach to payload integration and mission assurance is needed to ensure safety of the vehicle, while also maintaining reasonable costs for the small payload developer teams. SLS EM-1 will provide the framework and serve as a test flight, not only for vehicle systems, but also payload accommodations, ground processing, and on-orbit operations. Through developing the requirements and integration processes for EM-1, NASA is outlining the framework for the evolved configuration of secondary payloads on SLS Block upgrades. The lessons learned from the EM-1 mission will be applied to processes and products developed for future block upgrades. In the heavy-lift configuration of SLS, payload accommodations will increase for secondary opportunities including small satellites larger than the traditional Cubesat class payload. The payload mission concept of operations, proposed payload capacity of SLS, and the payload requirements for launch and deployment will be described to provide potential payload users an understanding of this unique exploration capability.

Singer, Jody

Secondary Payload Opportunities on NASA's Space Launch System (SLS) Enable Science and Deep Space Exploration

For the first time in almost 40 years, a NASA human-rated launch vehicle has completed its Critical Design Review (CDR). With this milestone, NASA's Space Launch System (SLS) and Orion spacecraft are on the path to launch a new era of deep space exploration. This first launch of SLS and the Orion Spacecraft is planned no later than November 2018 and will fly along a trans-lunar trajectory, testing the performance of the SLS and Orion systems for future missions. NASA is making investments to expand the science and exploration capability of the SLS by developing the capability to deploy small satellites during the trans-lunar phase of the mission trajectory. Exploration Mission 1 (EM-1) will include thirteen 6U Cubesat small satellites to be deployed beyond low earth orbit. By providing an earth-escape trajectory, opportunities are created for the advancement of small satellite subsystems, including deep space communications and in-space propulsion. This SLS capability also creates low-cost options for addressing existing Agency strategic knowledge gaps and affordable science missions. A new approach to payload integration and mission assurance is needed to ensure safety of the vehicle, while also maintaining reasonable costs for the small payload developer teams. SLS EM-1 will provide the framework and serve as a test flight, not only for vehicle systems, but also payload accommodations, ground processing, and on-orbit operations. Through developing the requirements and integration processes for EM-1, NASA is outlining the framework for the evolved configuration of secondary payloads on SLS Block upgrades. The lessons learned from the EM-1 mission will be applied to processes and products developed for future block upgrades. In the heavy-lift configuration of SLS, payload accommodations will increase for secondary opportunities including small satellites larger than the traditional Cubesat class payload. The payload mission concept of operations, proposed payload capacity of SLS, and the payload requirements for launch and deployment will be described to provide potential payload users an understanding of this unique exploration capability.

Singer, Jody

Near-Field Separation and Dynamics Analysis of NASA's Space Launch System Block-1 and Block-1B Secondary Payloads

The NASA Space Launch System (SLS) Program Block-1 and Block-1B missions are expected to carry a number of CubeSat secondary payloads (SPL) to space, where they will be ejected from internal SLS structures to begin their own missions. This near-field ejection process must be closely evaluated to ensure that no SPL contacts the SLS structures, as contacts could result in SPL component damage, mission loss, or aberrant SPL trajectories. To this end, multiple SPL ejection events were analyzed for both Block-1 and Block-1B mission configurations using CLVTOPS, a NASA Marshall Space Flight Center (MSFC) developed multi-body dynamics, proximity analysis, and visualization toolchain. This paper details the SPL-to-SLS clearance assessment process, with a focus on simulation setup and results as well as SPL design requirement analysis. Relevant CLVTOPS, statistics, and mission backgrounds are covered; important constraints, difficulties, and assumptions are also documented. Furthermore, the importance of SPL housing geometry on near-field vehicle clearance is highlighted, and examples are shown.

Jared T Rucker

Near-Field Separation Analysis of SLS Block-1 and Block-1B Secondary Payloads

The NASA Space Launch System (SLS) Program Block-1 and Block-1B missions are expected to carry a number of CubeSat secondary payloads (SPL) to space, where they will be ejected from internal SLS structures to begin their own missions. This near-field ejection process must be closely evaluated to ensure that no SPL contacts the SLS structures, as contacts could result in SPL component damage, mission loss, or aberrant SPL trajectories. To this end, multiple SPL ejection events were analyzed for both Block-1 and Block-1B mission configurations using CLVTOPS, a NASA Marshall Space Flight Center (MSFC) developed multi-body dynamics, proximity analysis, and visualization toolchain. This paper details the SPL-to-SLS clearance assessment process, with a focus on simulation setup and results as well as SPL design requirement analysis. Relevant CLVTOPS, statistics, and mission backgrounds are covered; important constraints, difficulties, and assumptions are also documented. Furthermore, the importance of SPL housing geometry on near-field vehicle clearance is highlighted, and examples are shown.

Jared Rucker

Reducing Hazards of Propulsive Secondary Payloads by Implementing a Post Launch Pressurization System

Propulsion systems on SmallSats and CubeSats are becoming more common as launch vehicles like SLS begin providing rideshares to destinations beyond low earth orbit. While these spacecraft are a solution to achieve advanced science objectives at lower cost, they are still subject to the same rigorous standards as other larger spacecraft, such as NASA STD-5019, due to the high pressures within their propulsion systems at launch. A Post Launch Pressurization System would allow a spacecraft to be launched at low pressure, then be pressurized through the controlled chemical decomposition of a solid reactant after the spacecraft is jettisoned from the launch vehicle. This increases the safety of the secondary spacecraft, and effectively mitigates risks to the launch vehicle and other payloads.

Perry, McKynzie

Delta II secondary payload opportunities for tether demonstration experiments

The possibility of using the Delta II launch vehicle for tether demonstration experiments is discussed. The Small Expendable-tether Deployment System (SEDS) mission scenario is outlined and the process of integrating the SEDS with the Delta II is examined. Emphasis is given to the selection of a mounting position and the determination of the services which the second stage would provide the deployer. Other potential experiments using the Delta II are considered, including studies of tether dynamics, an atmospheric probe, and a plasma interaction experiment.

Carvey, J. M.