Rheology of enzyme liquefied corn stover slurries: The effect of solids concentration on yielding and flow behavior
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Biotechnology & Applied Microbiology↗
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A miniature jet pump for slurries
Here, this work reports on the design and performance of a jet pump system to pump slurries. The jet pump uses a high-velocity water jet to entrain and pump the slurry. This pumping action requires no valves and does not use moving solid parts. Hence, the system can be readily sealed, and the pumping action creates no observable mechanical damage to slurry particles. We tested carbon black beads suspended in water at concentrations of 0.0, 0.2, and 2.0 wt% at primary jet flow rates of 50 and 100 mL/min. Our measurements show an approximately linear decrease in entrainment ratio (slurry-to-jet flow rate) and absolute slurry flow rate with increasing adverse (load) pressure difference. The entrainment ratio is a strong function of the absolute jet flow rate. Pump performance was insensitive to slurry composition. Micron-resolution particle image velocimetry (micro-PIV) revealed qualitative changes in the pump’s internal flow due to changes in absolute jet flow rate, including evidence of the suppression of a vortex at higher flow rates. These findings establish key operational parameters for the jet pump and highlight its potential in a variety of slurry flow pumping applications. The pump is particularly suited for flow electrode slurries (e.g. as used for energy storage and water treatment) as it maintains particle integrity and can be used with standard tubing, tube fittings, and sealing methods.
42 ENGINEERING↗
Electrochemical Behavior of Low Loading Slurry Electrodes for Redox Flow Batteries
The scalability of all-iron redox flow batteries is limited by the plating reaction at the negative electrode on charge. Slurry electrodes have been proposed to allow the plated metal to remain dispersed in the electrolyte and alleviate this limitation. Greater understanding is needed in how faradaic current is distributed between the slurry and the stationary electrode/current collector, especially at relatively low slurry particle loadings. In this work, experiments were conducted using three carbon powders (Kuraray YP-50F, SGL Carbon GFG20HP, and Fisher Scientific GP14736) dispersed in aqueous acidic electrolyte to investigate the effects of slurry particle size, shape, composition, and loading on the behavior of the iron (II/III) reaction. The slurries of YP-50F carbon particles were shown to significantly enhance the faradaic reaction rate due to their high specific surface area but failed to pull the majority of the faradaic current away from the stationary electrode due to the low conductivity of the percolated network. The two graphitic carbons’ slurries did not accelerate the reaction in the same way, but their higher electrical conductivity did succeed in allowing the faradaic reaction to occur primarily on the mobile slurry instead of the stationary current collector.
25 ENERGY STORAGE↗
High Solids Loading Aqueous Slurry Formation of Corn Stover Before Pretreatment in a Fed-batch Bioreactor
With the increase on population the world will depend on renewable sources to meet the increasingly energy needs. Use of lignocellulosic biomass as a renewable source has been proven efficient for conversion to cellulosic ethanol and capable of contributing to achieve the threshold on energy demand while reducing greenhouse gases in 90% when compared with fossil fuels (Wang et al., 2007, 2012). However, the processing of biomass encounters limitations in feeding and flow within biorefineries due to the system plugging by compaction and slurry high yield stress, preventing transport of biomass materials and in some cases unexpected plant shutdowns that results in high operational costs (dos Santos et al., 2021; Ximenes et al., 2021). Different solutions for biomass handling and slurry formation from densified materials like pellets have been studied. Cellulosic biomass residues are typically processed in pretreatment reactors to which acid or base is added (Humbird et al., 2002). Other pretreatments such as liquid hot water (LHW) and steam explosion that act without the addition of chemicals use pressures above the saturation vapor of water, to disrupt biomass structure (Ruiz et al., 2021). Although these methods are widely known, the use of pretreatments like acid digestion and LHW present challenges like waste disposal and could be energy inefficient (Mosier et al., 2005). Alternatively other approaches like enzymatic liquefaction have been applied for biomass transformation into slurries with promising results and without the use of pretreatments (dos Santos et al., 2021). Nevertheless, enzymatic liquefaction implementation faces difficulties due to the recalcitrant properties of biomass, its variability, and the release of enzyme inhibitors. While it has been proven that chemical composition properties in biomass have effects on enzyme inhibition (Huang et al., 2022; Kim et al., 2011; Zhai et al., 2018), hindering the efficiency of the liquefaction, not ample research has been conducted in understanding the physical properties as particle size, porosity, water adsorption retention and their effect in the ability to form a slurry at high solids concentration (Yan et al., 2020). In order to improve lignocellulosic biomass handling and formation of biomass slurries, enzyme assisted liquefaction for slurry creation from corn stover at solids loadings up to 30% is reported in this work. Two different kinds of biomass (pelleted corn stover and cobs) were liquefied in a fed-batch process using commercial enzymes Celluclast 1.5L or Ctec-2 at 1FPU or 3 FPU per gram of dry solids in 10 mM sodium citrate buffer solution (pH 4.8). Pellets were fed into a 1 L stirred bioreactor according to a predefined fed-batch protocol over the first 5 hours until reaching 30% of solids loading. After 6, 24 and 96 hours, samples were taken and characterized with respect to their sugar composition, rheology and water absorption. Successful slurry creation with dramatically reduced yield stress was achieved for corn stover for both assessed enzymes. Yield stresses of 178±7 Pa (3 FPU, Celluclast 1.5L) and 79±6 Pa (3 FPU, Ctec-2) were measured for corn stover at 24 hours, compared to 6,000 Pa for samples without enzyme. Yield stress was 155± 29 Pa (3FPU, Ctec-2) and 257 ± 72 Pa (1 FPU, Celluclast 1.5L) for corn cobs at 24 hours. Yield stress decreased when residence time increased with an enhanced fluidity noted for higher enzyme concentrations. A profile for 6, 24 and 96h of yield stress measurements is presented.
Gutierrez, Diana↗
A simple centrifuge cell method for ex situ quantification of electrical conductivity of slurry electrode materials
We present the design, experimental procedure, and experimental evaluation of a system for fast, simple, and ex situ characterization of electrical conductivity of slurry electrode materials. The system uses a custom-designed electrochemical cell compatible with centrifugation in a swing-bucket centrifuge. The cell features cylindrical graphite electrodes that are partially sheathed so as to expose only 2 mm of the electrode surface to the bottom region of the packed particulate pellet. Also presented is a conduction model that provides a shape factor for estimating effective conductivity. We tested aqueous solutions of carbon black (CB), activated carbon (AC), and mixtures thereof. These particles were dispersed in 0.0 and 0.5 M NaCl solutions. Measurements show that the effective conductivity initially increases linearly with pellet mass and then saturates at higher masses. Notably, CB exhibited a fivefold increase in conductivity than AC at equal pellet masses. CB/AC mixtures at a fixed pellet mass were tested with CB mass fractions of 0 to 100%. Interestingly, the mixture conductivity was found to be a non-monotonic function of CB mass fraction, with a maximum conductivity at about 60 % CB mass fraction. At this maximum, the mixture conductivity is approximately 30 % higher than pure CB. NaCl concentration in the slurry solution had no effects on conductivity. These results highlight the interactions between slurry electrode composition and compaction, offering insights for optimizing slurry electrodes. Furthermore, the system and results may also be applicable to evaluation of particulate materials (including slurries) used for Li-ion batteries, capacitive deionization, fuel cells, and flow electrodes.
Capacitive deionization↗
Experimental Results for Large Particle Separation from Non-Newtonian Slurries Using Tapered Bump Arrays
Lateral displacement arrays are useful for separating particles such as blood cells and sand from carrier fluids. These arrays consist of staggered posts, which allow smaller particles to follow streamlines and larger particles to flow around the posts and migrate to one side. This migration increases the particle concentration in one direction and depletes the particle concentration in the other direction allowing particle separation to occur. Experiments were conducted to separate large particles in non-Newtonian yield stress slurries using tapered bump arrays. The non-Newtonian slurry used was composed of a bentonite kaolin blend with the inclusion of larger diameter particles. These experiments were conducted to evaluate the performance of particle separation using a tapered array of staggered posts as configured in a bump array for non-Newtonian yield stress slurries, an application that has not been explored experimentally. A theory for large particle separation was developed for slurries that exhibit Bingham or Cross rheology. The results of these experiments are described. This information could be applied in industrial settings such as separation of particles from nuclear waste slurries including those to be processed at the Hanford site, where removing large particles from waste streams is important to processing.
slurry, solids removal, deterministic lateral disp↗
Cellulose Nanofibers as Rheological Modifiers to Improve Biomass Slurry Processing and Fermentation
This study investigates the enhancement of biomass slurry processability through the addition of rheological modifiers, focusing on carboxymethyl cellulose (CMC) and TEMPO-mediated oxidized cellulose nanofibrils (TCNF). Three sets of experiments were conducted to assess the effects of these additives on slurry processing and fermentation. Initial experiments evaluated the slurry extrudability, concluding that TCNF aids extrusion similarly to CMC. Subsequent experiments explored slurry viscosity reduction mechanisms, revealing that while CMC significantly reduced the viscosity, TCNF’s impact is negligible. Additionally, TCNF performed comparably to CMC in water retention tests across different conditions, which suggests that TCNF have potential as an effective additive for maintaining slurry fluidity at high solid concentrations through enhanced water retention. Lastly, both additives were investigated to ensure that they did not impact hydrolyzed biomass fermentation. The findings suggest that TCNF’s mechanisms differ from those of traditional water-soluble polymers like CMC, offering insights into novel approaches to improve the biomass processing efficiency and subsequent fermentation.
Jamieson, Zachary↗
Solvents and slurries comprising a poly(carboxylic acid) binder for silicon electrode manufacture
An silicon-containing electrode is formed by coating a silicon-containing slurry onto a conductive current collector. The slurry comprises a binder solution comprising a poly(carboxylic acid) binder dissolved in a mixed solvent system comprising an amide solvent of Formula I, as described herein, and a second solvent which can be water and/or an organic solvent. The binder preferably comprises poly(acrylic acid). The mixed solvent system comprises about 10 to about 99 vol % of the amide solvent of Formula I. The binder solution is utilized as a solvent for a slurry of silicon-containing particles for preparing the silicon-containing electrode. The slurries comprising the mixed solvent system have higher viscosity and are more stable than slurries containing the same concentrations of silicon particles, carbon particles, and binder in water as the sole solvent.
Zhang, Lu↗
Surfactant Effects on Carbon Black Slurries for Aqueous Flow-Electrode Applications
Aqueous carbon black (CB) slurries are promising for flow-electrode applications due to their low cost and high electrical conductivity. Here, in this study, we investigate the impact of introducing a nonionic surfactant (Tween 20) on the rheological and electrical properties of 5 wt % Vulcan XC72R CB slurries in a 50 mM NaCl aqueous solution. We observe a Tween 20 critical concentration around 1.2 wt % that triggers an abrupt transition from a conductive gel to a high-resistance Newtonian fluid. This sudden network collapse coincides with a 250-fold reduction in settled mass, a 1–2 order of magnitude drop in viscosity, and a nearly 100-fold decrease in slurry conductivity. Centrifuged pellet conductivity measurements support the conclusion that this performance loss is largely due to the destruction of the gel network, rather than increased particle-to-particle resistance. SEM imaging suggests that the network is built from large 10 to 50 μm agglomerates that are fully dissolved above the critical surfactant concentration. We found that subcritical surfactant addition improved slurry shelf stability over 90 days, but that electrochemical cell testing revealed progressive performance degradation during operation. These results highlight the need for strategies that maximize long-term electrical conductivity without compromising viscosity, sedimentation stability, or resistance to accumulation on internal surfaces.
Materials science↗
Comparing Experimental Results for Large Particle Separation from Non-Newtonian Slurries Using Full and Tapered Bump Arrays
To separate particles from carrier fluids arrays of staggered posts inserted into the flow stream can be employed. The smaller particles follow the flow stream while the larger particles move laterally to one side. During flow, the concentration of particulate increases in one direction and decreases in the other crosswise direction. This technique separates the particles from the carrier fluid. Experiments using a slurry with non-Newtonian rheology were conducted to evaluate large particle separation from the non-Newtonian carrier fluid using bump arrays. The bentonite kaolin clay slurry with non-Newtonian rheology was spiked with large diameter inert glass particles. Experiments with flow through lateral displacement arrays evaluated the performance of particle separation using two array configurations: a full array with all posts and a tapered array with posts removed in a triangular portion of the array past the rows of anticipated particle of separation. The posts are staggered posts to promote particle segregation to one side of the flow channel. Using this type of array for removing particles from non-Newtonian yield stress slurries is novel and we present unique results. In this paper, the performance of full and tapered arrays are compared. These results have many industrial applications including removing particles from slurries of nuclear waste. Large particle removal is an important step in waste processing.
slurry, solids removal, deterministic lateral disp↗
Motion of Air Bubbles in a Cement Slurry
The dynamics of air (gas) bubbles in a column of cement slurry is examined numerically. The air injected at the bottom of a laboratory-scale column through a porous distributor plate spatially distributes and migrates as a swarm of bubbles throughout the slurry toward the freeboard. The two-phase system of the cement slurry and the air bubbles is modeled using the conservation equations of mass and linear momentum in the framework of the volume-of-fluid (VOF) approach. The cement slurry is modeled using the Herschel–Bulkley and Bingham fluid models. Results show that the mean Sauter diameter and the mean rise velocity of the bubbles decrease with the gas flow rate. Meanwhile, it is found that the rising of the bubbles is controlled by breakup events, along with relatively weak path instabilities of the bubbles resulting in relatively straight trajectories, independent of the gas flow rate. The extent of the yielded region appears larger for the Herschel–Bulkley model compared to the Bingham fluid model (by approximately 10%).
36 MATERIALS SCIENCE↗
Lime slurry treatment of soils developing on abandoned coal mine spoil: Linking contaminant transport from the micrometer to pedon-scale
Historical and abandoned coal mine spoil continues to generate acid- and metal(loid)-rich porewaters and represents a geographically large and diffuse non-point source of contamination to local watersheds. A potentially inexpensive approach to treat these materials and soils developing on them is through the application of lime slurries, to neutralize acidity and encourage the (co)precipitation of metal(loids) with Fe(III)-(oxy)hydroxides, and potentially other metal-oxides and/or Ca-bearing phases. Here, the efficacy of this approach was evaluated through parallel field application and laboratory-based flow-through column experiments. The field site is Huff Run sub-watershed 25 located in Tuscarawas County, Ohio and was chosen in part because it was previously classified as one of the most highly AMD-impacted sub-watersheds in the region. Two locations with historical spoil were chosen and suction lysimeters were installed at 25 and 75 cm depth to monitor porewater composition on two sides at the base of each pile. Half of each slope received seven lime slurry treatments from June through October of 2017. A suite of aqueous (ICP-OES, IC, and TOC-L) and solid phase geochemical and mineralogical approaches (quantitative SEM-EDS and synchrotron μ-XRF) were used to determine how composition, texture, morphology, and spatial distribution of mineral coatings differ in pre- and post-lime treated soils, and how that impacts the distribution and transport of trace metal(loid)s. Mine spoil porewater at site 1 was slightly less alkaline (pH ranging from 7.04 to 7.37) than at site 2 (ranging from 7.55 to 7.71), and average electrical conductivity values at site 1 (316–405 μS cm —1 ) were slightly lower than at site 2 (358–464 μS cm —1 ), although differences between the sites were not significant. Porewater pH and electrical conductivity in all lysimeters decreased over the course of the field season but there was no obvious response to lime treatment at either site or any depth. At site 1, both treatment and depth were significant factors affecting Ca, K, Ni, SO 4 2— , and DOC concentrations while only treatment effects were significant for dissolved Al and Cu (p < 0.05). For all soils, there were no trends in metal concentration observed over time although DOC and SO 4 2— decreased over the field season. Pedon-scale changes in metal porewater concentrations in response to treatment were linked to micrometer-scale changes in mineral surface coatings; specifically, higher concentrations of Ca, Fe, Mn, and Zn were observed in the coatings and no changes were observed in Fe redox speciation, whereas total S decreased likely due to oxidation of S in coal fragments. In contrast to the field experiment, the column experiments exhibited a much greater response in effluent composition with respect to lime treatment. The untreated columns had approximately an order of magnitude more H + leached over the course of the experiment (p < 0.001) and resulted in greater Ca, Al, Cu, and DIC leached and less Mn, Zn, and SO 4 2— . Soils treated with the lime slurry in the column experiments exhibited larger and thicker secondary Fe-coatings, including the addition of Fe-sulfates. Despite clear trends in the laboratory-based column experiment where the lime-to-soil ratio was higher, the effects were either muted or undetected in the field pilot project, suggesting that a higher application rate of lime in the field is needed to achieve a similar effect. This work provides evidence that a less alkaline lime slurry could be a practical and inexpensive method of treating coal mine spoil-impacted soils and represents an important step in linking laboratory-based remediation studies to implemented field-based studies.
58 GEOSCIENCES↗
Modeling gas release from a Bingham plastic slurry and deconvoluting measured data
Physics-based models for predicting the off-gassing characteristics of agitated slurries are presented. This approach decomposes the system into two separate but coupled slurry and headspace models. The physics driving bubble transport through the slurry and gas mixing within the headspace are discussed. An analytical expression for predicting the time evolution of the headspace concentration using first principles theory is also presented. Predictions from the numerical models, as well as expectations from the analytical solution, both agree with measured off gassing data for two different experimental operating conditions. After benchmarking the numerical model predictions against experimental data, the model was used to make predictions for gas release from a full-scale vessel and to perform sensitivity analyses to examine the sensitivity of gas release to parameters such as yield stress, consistency index, slurry density, bubble size, bubble concentration, and impeller speed.
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
Rheology improvement for silicon nitride and resin slurries for vat photopolymerization printing and sintering
This work presents the formulation, rheological characterization, and sintering of silicon nitride (Si₃N₄) slurries for vat photopolymerization (VPP) using digital light processing (DLP). Bimodal Si₃N₄ powder was dispersed into commercial photopolymer resin using two different dispersants with opposing effects on surface charge, resulting in varied slurry stability and flow behavior. Slurries were engineered to exhibit shear-thinning behavior suitable for VPP, and their flow properties were quantified using a power-law fluid model. The formulations achieved cure depths of approximately 40 µm and enabled printing of green bodies. Post-processing included thermal debinding and liquid-phase sintering, yielding primarily β-Si₃N₄ with a minor Y-Si-Al-O-N glass phase. The sintered parts reached ~85% of theoretical density and demonstrated a flexural strength of ~330 MPa. Microstructural analysis revealed closed porosity along with some defects related to powder agglomeration and interlayer adhesion. These findings provide insights into slurry formulation strategies for additive manufacturing of high-performance non-oxide ceramics.
Aerospace engineering↗
The Effects of Conditioning and Additives on the Viscosity Measurement of Cement Slurries
This study compares the rheological properties of several cement slurries of Class H, Class G, and two pozzolan-amended cement recipes. Viscosity measurements were taken on both preconditioned and unconditioned cement slurries. Tests were performed using a dual cylinder viscometer following the recommendations of the American Petroleum Institute (API). It was observed that the effect of conditioning on viscosity increased with the increase of particle size in the comparison of Class G to Class H cement. The addition of fly ash significantly changed how cement would react to conditioning. The unconditioned pozzolan-amended cement slurry’s viscosity decreased with the addition of fly ash, whereas the conditioned pozzolan-amended cement slurry increased with the addition of fly ash.
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
Avoiding surface instability and slurry jamming in simultaneous multilayer coating of structured particulate films
Simultaneous multilayer coating techniques are widely known, but their industrial application remains limited to narrow market sectors. One barrier to adoption may be the mismatch between industries that are familiar with such processes but have no need, and industries that have need but are not familiar. Moreover, there are application-specific technical challenges to developing multilayer-coating processes. In this article, we describe our resolution of two specific issues in simultaneous multilayer coating of all aqueous highly loaded slurries for new and emerging energy applications. The first issue is particle jamming (associated with Shear-thickening) of the highly loaded slurries in the die internals, which we alleviated by adding small amounts of viscosity modifiers without reducing the solid loading. The second issue is a Marangoni-driven surface instability that resembles top layer de-wetting, which we solved by carefully selecting surfactants to tune the dynamic surface tensions of each slurry. Both issues were resolved early in a step-wise development, saving significant development cost which in our case was driven by expensive materials.
08 HYDROGEN↗
Assessing the coating implications of slurry formulations in NCMA and LFMP blend cathodes for lithium-ion batteries
This paper investigates the implications of slurry formulations and electrode processing on the performance of lithium-ion battery (LIB) cathodes, focusing on Nickel Cobalt Manganese Aluminum (NCMA) and Lithium Ferro Manganese Phosphate (LFMP) blends. Through a comprehensive examination of electrode processing steps, from material selection to coating application, we elucidate the critical role of processing parameters in shaping electrode morphology and electrochemical behavior. Rheological studies reveal the influence of slurry composition on viscosity and flow behavior, highlighting the importance of achieving optimal rheological properties for uniform coating deposition. Electrochemical characterization, including cyclic voltammetry and rate capability tests, unveils the electrochemical behavior of NCMA, LFMP, and their blend, showcasing the synergistic effects of material blending on battery performance. In conclusion, our findings underscore the intricate relationship between slurry formulation, electrode processing, and LIB performance, offering valuable insights for the design and optimization of high-performance electrode materials for next-generation batteries.
25 ENERGY STORAGE↗