Search NASA⌕ Search

SEARCH · Search NASA

Results for “Structurally Insulated Panels”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1996

Lightweight, Thermally Insulating Structural Panels

Lightweight, thermally insulating panels that also serve as structural members developed. Honeycomb-core panel filled with low-thermal-conductivity, opacified silica aerogel preventing convection and minimizes internal radiation. Copper coating on face sheets reduces radiation. Overall thermal conductivities of panels smaller than state-of-art commercial non-structurally-supporting foam and fibrous insulations. On Earth, panels suitable for use in low-air-pressure environments in which lightweight, compact, structurally supporting insulation needed; for example, aboard high-altitude aircraft or in partially evacuated panels in refrigerators.

Eisen, Howard J.↗
NASA NTRS2015

Transient Thermal Testing and Analysis of a Thermally Insulating Structural Sandwich Panel

A core configuration was devised for a thermally insulating structural sandwich panel. Two titanium prototype panels were constructed to illustrate the proposed sandwich panel geometry. The core of one of the titanium panels was filled with Saffil(trademark) alumina fibrous insulation and the panel was tested in a series of transient thermal tests. Finite element analysis was used to predict the thermal response of the panel using one- and two-dimensional models. Excellent agreement was obtained between predicted and measured temperature histories.

Blosser, Max L.↗
NASA NTRS2016

Design Considerations for Thermally Insulating Structural Sandwich Panels for Hypersonic Vehicles

Simplified thermal/structural sizing equations were derived for the in-plane loading of a thermally insulating structural sandwich panel. Equations were developed for the strain in the inner and outer face sheets of a sandwich subjected to uniaxial mechanical loads and differences in face sheet temperatures. Simple equations describing situations with no viable solution were developed. Key design parameters, material properties, and design principles are identified. A numerical example illustrates using the equations for a preliminary feasibility assessment of various material combinations and an initial sizing for minimum mass of a sandwich panel.

Blosser, Max L.↗
DOE OSTI2011

Building a 40% Energy Saving House in the Mixed-Humid Climate

This report describes a home that uses 40% less energy than the energy-efficient Building America standard - a giant step in the pursuit of affordable near-zero-energy housing through the evolution of five near-zero-energy research houses. This four-bedroom, two-bath, 1232-ft2 house has a Home Energy Rating System (HERS) index of 35 (a HERS rating of 0 is a zero-energy house, a conventional new house would have a HERS rating of 100), which qualifies it for federal energy efficiency and solar incentives. The house is leading to the planned construction of a similar home in Greensburg, Kansas, and 21 staff houses in the Walden Reserve, a 7000-unit "deep green" community in Cookville, Tennessee. Discussions are underway for construction of similar houses in Charleston, South Carolina, Seattle, Washington, Knoxville and Oak Ridge, Tennessee, and upstate New York. This house should lead to a 40% and 50% Gate-3, Mixed-Humid-Climate Joule for the DOE Building America Program. The house is constructed with structurally-insulated-panel walls and roof, raised metal-seam roof with infrared reflective coating, airtight envelope (1.65 air changes per hour at 50 Pascal), supply mechanical ventilation, ducts inside the conditioned space, extensive moisture control package, foundation geothermal space heating and cooling system, ZEHcor wall, solar water heater, and a 2.2 kWp grid-connected photovoltaic (PV) system. The detailed specifications for the envelope and the equipment used in ZEH5 compared to all the houses in this series are shown in Tables 1 and 2. Based on a validated computer simulation of ZEH5 with typical occupancy patterns and energy services for four occupants, energy for this all-electric house is predicted to cost only $0.66/day ($0.86/day counting the hookup charges). By contrast, the benchmark house would require $3.56/day, including hookup charges (these costs are based on a 2006 residential rates of $0.07/kWh and solar buyback at $0.15/kWh). The solar fraction for this home located in Lenoir City, Tennessee, is predicted to be as high as 41%(accounting for both solar PV and the solar water heater). This all-electric home is predicted to use 25 kWh/day based on the one year of measured data used to calibrate a whole-building simulation model. Based on two years of measured data, the roof-mounted 2.2 kWp PV system is predicted to generate 7.5 kWh/day. The 2005 cost to commercially construct ZEH5, including builder profit and overhead, is estimated at about $150,000. This cost - for ZEH5's panelized construction, premanufactured utility wall (ZEHcor), foundation geothermal system, and the addition of the walkout lower level, and considering the falling cost for PV - suggests that the construction cost per ft2 for a ZEH5 two-story will be even more cost-competitive. The 2005 construction cost estimate for a finished-out ZEH5 with 2632 ft2 is $222,000 or $85/ft2. The intention of this report is to help builders and homeowners make the decision to build zero-energy-ready homes. Detailed drawings, specifications, and lessons learned in the construction and analysis of data from about 100 sensors monitoring thermal performance for a one-year period are presented. This information should be specifically useful to those considering structural insulated panel walls and roof, foundation geothermal space heating and cooling, solar water heater and roof-mounted, photovoltaic, grid-tied systems.

14 SOLAR ENERGY↗
DOE OSTI2014

Nexus EnergyHomes, Frederick, Maryland (Fact Sheet)

With this new home - which achieved the highest rating possible under the National Green Building Standard - Nexus EnergyHomes demonstrated that green and affordable can go hand in hand. The mixed-humid climate builder, along with the U.S. Department of Energy Building America team Partnership for Home Innovation, embraced the challenge to create a new duplex home in downtown Frederick, Maryland, that successfully combines affordability with state-of-the-art efficiency and indoor environmental quality. To limit costs, the builder designed a simple rectangular shape and kept interesting architectural features such as porches outside the building's structure. This strategy avoided the common pitfall of creating potential air leakage where architectural features are connected to the structure before the building is sealed against air infiltration. To speed construction and limit costs, the company chose factory-assembled components such as structural insulated panel walls and floor and roof trusses. Factory-built elements were key in achieving continuous insulation around the entire structure. Open-cell spray foam at the rim joist and attic roofline completed the insulation package, and kept the heating, ventilating, and air-conditioning system in conditioned space.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2014

New Whole-House Solutions Case Study: Nexus EnergyHomes, Frederick, Maryland

With this new home—which achieved the highest rating possible under the National Green Building Standard—Nexus EnergyHomes demonstrated that green and affordable can go hand in hand. The mixed-humid climate builder, along with the U.S. Department of Energy Building America team Partnership for Home Innovation, embraced the challenge to create a new duplex home in downtown Frederick, Maryland, that successfully combines affordability with state-of-the-art efficiency and indoor environmental quality. To limit costs, the builder designed a simple rectangular shape and kept interesting architectural features such as porches outside the building’s structure. This strategy avoided the common pitfall of creating potential air leakage where architectural features are connected to the structure before the building is sealed against air infiltration. To speed construction and limit costs, the company chose factory-assembled components such as structural insulated panel walls and floor and roof trusses. Factory-built elements were key in achieving continuous insulation around the entire structure. Open-cell spray foam at the rim joist and attic roofline completed the insulation package, and kept the heating, ventilating, and air-conditioning system in conditioned space.

affordable↗
DOE OSTI2012

Super Energy Efficiency Design (S.E.E.D.) Home Evaluation

This report describes the results of evaluation by the Alliance for Residential Building Innovation (ARBI) Building America team of the 'Super Energy Efficient Design' (S.E.E.D) home, a 1,935 sq. ft., single-story spec home located in Tucson, AZ. This prototype design was developed with the goal of providing an exceptionally energy efficient yet affordable home and includes numerous aggressiveenergy features intended to significantly reduce heating and cooling loads such as structural insulated panel (SIP) walls and roof, high performance windows, an ERV, an air-to-water heat pump with mixed-mode radiant and forced air delivery, solar water heating, and rooftop PV. Source energy savings are estimated at 45% over the Building America B10 Benchmark. System commissioning, short termtesting, long term monitoring and detailed analysis of results was conducted to identify the performance attributes and cost effectiveness of the whole house measure package.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2012

Super Energy Efficient Design (S.E.E.D.) Home Evaluation

This report describes the results of evaluation by the Alliance for Residential Building Innovation (ARBI) Building America team of the “Super Energy Efficient Design” (S.E.E.D) home, a 1,935 sq. ft., single-story spec home located in Tucson, AZ. This prototype design was developed with the goal of providing an exceptionally energy efficient yet affordable home and includes numerous aggressive energy features intended to significantly reduce heating and cooling loads such as structural insulated panel (SIP) walls and roof, high performance windows, an ERV, an air-to-water heat pump with mixed-mode radiant and forced air delivery, solar water heating, and rooftop PV. Source energy savings are estimated at 45% over the Building America B10 Benchmark. System commissioning, short term testing, long term monitoring and detailed analysis of results was conducted to identify the performance attributes and cost effectiveness of the whole house measure package.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
NASA NTRS1979

Preliminary design procedure for insulated structures subjected to transient heating

Minimum-mass designs were obtained for insulated structural panels loaded by a general set of inplane forces and a time dependent temperature. Temperature and stress histories in the structure are given by closed-form solutions, and optimization of the insulation and structural thicknesses is performed by nonlinear mathematical programming techniques. Design calculations are described to evaluate the structural efficiency of eight materials under combined heating and mechanical loads: graphite/polyimide, graphite/epoxy, boron/aluminum, titanium, aluminum, Rene 41, carbon/carbon, and Lockalloy. The effect on design mass of intensity and duration of heating were assessed. Results indicate that an optimum structure may have a temperature response well below the recommended allowable temperature for the material.

Adelman, H. M.↗
DOE OSTI2012

Exergy analysis and operational efficiency of a horizontal ground-source heat pump system operated in a low-energy test house simulated occupancy conditions

This paper presents detailed analysis of a water to water ground source heat pump (WW-GSHP) to provide all the hot water needs in a 345 m 2 house located in DOE climate zone 4 (mixed-humid). The protocol for hot water use is based on the Building America Research Benchmark Definition (Hendron 2008; Hendron and Engebrecht 2010) which aims to capture the living habits of the average American household and its impact on energy consumption. The entire house was operated under simulated occupancy conditions. Detailed energy and exergy analysis provides a complete set of information on system efficiency and sources of irreversibility, the main cause of wasted energy. The WW-GSHP was sized at 5.275 kW (1.5-ton) for this house and supplied hot water to a 303 L (80 gal) water storage tank. The WW-GSHP shared the same ground loop with a 7.56 kW (2.1-ton) water to air ground source heat pump (WA-GSHP) which provided space conditioning needs to the entire house. Data, analyses, and measures of performance for the WW-GSHP in this paper complements the results of the WA-GSHP published in this journal (Ally, Munk et al. 2012). Understanding the performance of GSHPs is vital if the ground is to be used as a viable renewable energy resource.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2020

Validation of Hygrothermal Simulations with Wall Performance Experiments in an Environmental Chamber

Oak Ridge National Laboratory is developing a web tool, built on a rule-based expert system, that aids stakeholders in designing energy-efficient moisture-durable walls. Currently, the tool’s expert system database is mostly populated with expert opinion, but work is being done to incorporate durability assessment based on stochastic hygrothermal modeling. Chamber experiments have been conducted to validate the hygrothermal models. The measured temperature and humidity have been compared with those predicted by the hygrothermal model. Experiments and comparison to one-dimensional hygrothermal modeling results were completed with two walls, a Structural Insulated Panel (SIP) based wall and a Concrete Masonry Unit (CMU) based wall. The two walls were succumbed to typical Chicago weather in ORNL’s Heat, Air and Moisture chamber. The walls were sequentially exposed to different scenarios, including diffusion, wetting, air leakage and solar radiation. For the most part, the hygrothermal simulations can be successfully used to predict the performance of these wall systems for the moisture transport phenomenon. Errors between measured and simulated values decreased as measurements got closer to the interior side of the wall. The root mean square error was larger for relative humidity (up to 17.5%-RH for CMU) than for temperature (up to 4.5°C for CMU wall). The errors were larger for the CMU wall than the wood frame wall. The phenomenon, including liquid water, caused large discrepancies between measurement and simulation results, and simulated results showed slower drying of materials than measured results. The one-dimensional nature of the simulation model made simulating air leaks difficult but not impossible.

Salonvaara, Mikael↗
DOE OSTI2011

High Performance Homes That Use 50% Less Energy Than the DOE Building America Benchmark Building

This document describes lessons learned from designing, building, and monitoring five affordable, energy-efficient test houses in a single development in the Tennessee Valley Authority (TVA) service area. This work was done through a collaboration of Habitat for Humanity Loudon County, the US Department of Energy (DOE), TVA, and Oak Ridge National Laboratory (ORNL).The houses were designed by a team led by ORNL and were constructed by Habitat's volunteers in Lenoir City, Tennessee. ZEH5, a two-story house and the last of the five test houses to be built, provided an excellent model for conducting research on affordable high-performance houses. The impressively low energy bills for this house have generated considerable interest from builders and homeowners around the country who wanted a similar home design that could be adapted to different climates. Because a design developed without the project constraints of ZEH5 would have more appeal for the mass market, plans for two houses were developed from ZEH5: a one-story design (ZEH6) and a two-story design (ZEH7). This report focuses on ZEH6, identical to ZEH5 except that the geothermal heat pump is replaced with a SEER 16 air source unit (like that used in ZEH4). The report also contains plans for the ZEH6 house. ZEH5 and ZEH6 both use 50% less energy than the DOE Building America protocol for energyefficient buildings. ZEH5 is a 4 bedroom, 2.5 bath, 2632 ft2 house with a home energy rating system (HERS) index of 43, which qualifies it for federal energy-efficiency incentives (a HERS rating of 0 is a zero-energy house, and a conventional new house would have a HERS rating of 100). This report is intended to help builders and homeowners build similar high-performance houses. Detailed specifications for the envelope and the equipment used in ZEH5 are compared with the Building America Benchmark building, and detailed drawings, specifications, and lessons learned in the construction and analysis of data gleaned from 94 sensors installed in ZEH5 to monitor electric sub-metered usage, temperature and relative humidity, hot water usage, and heat pump operation for 1 year are presented. This information should be particularly useful to those considering structural insulated panel (SIP) walls and roofing; foundation geothermal heat pumps for space heating and cooling; solar water heaters; and roof-mounted, grid-tied photovoltaic systems. The document includes plans for ZEH6 (adapted from ZEH5), a one-story, high-performance house, as well as projections of how the design might perform in five major metropolitan areas across the TVA service territory. The HERS ratings for this all-electric house vary from 36 (Memphis, Tennessee) to 46 (Bristol, Tennessee).

14 SOLAR ENERGY↗
DOE OSTI2016

Columbia County Habitat for Humanity Passive Townhomes

Columbia County (New York) Habitat for Humanity built a pair of townhomes to Passive House criteria with the purpose of exploring approaches for achieving Passive House performance and to eventually develop a prototype design for future projects. The project utilized a 2x6 frame wall with a structural insulated panel curtain wall and a ventilated attic over a sealed OSB ceiling air barrier. Mechanical systems include a single head, wall mounted ductless mini-split heat pump in each unit and a heat recovery ventilator. Costs were $26,000 per unit higher for Passive House construction compared with the same home built to ENERGY STAR version 3 specifications, representing about 18% of total construction cost. This report discusses the cost components, energy modeling results and lessons from construction. Two alternative ventilation systems are analyzed: a central system; and, a point-source system with small through-wall units distributed throughout the house. The report includes a design and cost analysis of these two approaches.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Comparing wall performance predicted from hygrothermal simulations to wall performance measured from environmental chamber experiments

To effectively mitigate prevailing perceptions of potential moisture risks in high-R wall assemblies, a comprehensive moisture durability assessment that incorporates BA team field evaluations, lab tests and simulations has been completed over the last couple years. In FY18, three stick-built walls were succumbed to typical Chicago weather in ORNL’s Heat, Air and Moisture chamber. The measured temperature, relative humidity and moisture content within these walls were compared to WUFI hygrothermal simulation results. In FY19, similar experiments and comparison to WUFI results were completed with two walls, a Structural Insulated Panel (SIP) based wall and a Concrete Masonry Unit (CMU) based wall. The following tasks were completed for these two walls: 1. Measure air permeance of each individual wall using ASTM E283 Standard Test Method. 2.Test walls in diffusion scenario as only moisture transport mechanism and compare measured transient temperature and relative humidity of select wall components to WUFI model results. Chicago summer and weather will be investigated. 3. Test walls in wetting event scenario and compare measured transient temperature and relative humidity of select wall components with Chicago summer weather to WUFI model results. 4. Test walls in diffusion/advection scenario. In addition to controlling outdoor chamber to match real outdoor weather, a pressure differential across the wall will be varied. Measured transient temperature and relative humidity of select wall components will be compared to WUFI model results. 5. Test walls in diffusion/advection with solar heating of cladding. In addition to the variables above, IR lamps will be used to heat the cladding on a diurnal cycle. Measured transient OSB MC and temperature will be compared to WUFI model results. This report documents the experimental method, results and comparison of the measured experimental hygrothermal performance of the two walls to simulations results.

42 ENGINEERING↗
DOE OSTI2012

Field Study and Energy-Plus Benchmarks for Energy Saver Homes having Different Envelope Designs

An alliance to maximize energy efficiency and cost-effective residential construction (ZEBRAlliance) built and field tested four homes that are 50 percent more energy efficient than a code compliant home. The homes are unoccupied for the duration of a two-year field study, thereby eliminating the confounding issue of occupancy habits. All homes have about the same consistent and scheduled internal load. Each home showcases a unique envelope strategy: 1) structural insulated panel (SIP), 2) optimal value wall framing (OVF), 3) advanced framing featuring the benefits of insulations mixed with phase change materials (PCM), and 4) an exterior insulation and finish system (EIFS). All homes have different weather resistive barriers (WRBs) and/or air barriers to limit air and moisture infiltration. Three homes provide space conditioning and water heating via a ground loop heat exchanger, while the fourth home uses a high efficiency air-to-air heat pump and heat pump water heater. Field performance and results of EnergyPlus V7.0 benchmarks were made for roof and attics as compared to cathedral design and for wall heat flows to validate models. The moisture content of the wall sheathing is shown to prove the protecting effectiveness of WRBs. Temperature distributions through insulations in the wall and ceiling with and without PCMs are described to characterize the performance of the PCM building envelopes.

Attic↗
DOE OSTI2011

Field Test of High Efficiency Residential Buildings with Ground-source and Air-source Heat Pump Systems

This paper describes the field performance of space conditioning and water heating equipment in four single-family residential structures with advanced thermal envelopes. Each structure features a different, advanced thermal envelope design: structural insulated panel (SIP); optimum value framing (OVF); insulation with embedded phase change materials (PCM) for thermal storage; and exterior insulation finish system (EIFS). Three of the homes feature ground-source heat pumps (GSHPs) for space conditioning and water heating while the fourth has a two-capacity air-source heat pump (ASHP) and a heat pump water heater (HPWH). Two of the GCHP-equipped homes feature horizontal ground heat exchange (GHX) loops that utillize the existing foundation and utility service trenches while the third features a vertical borehole with vertical u-tube GHX. All of the houses were operated under the same simulated occupancy conditions. Operational data on the house HVAC/Water heating (WH) systems are presented and factors influencing overall performance are summarized.

air-source heat pumps↗
DOE OSTI2012

Measured Performance and Analysis of Ground Source Heat Pumps for Space Conditioning and for Water Heating in a Low-Energy Test House Operated under Simulated Occupancy Conditions

In this paper we present measured performance and efficiency metrics of Ground Source Heat Pumps (GSHPs) for space conditioning and for water heating connected to a horizontal ground heat exchanger (GHX) loop. The units were installed in a 345m2 (3700ft2) high-efficiency test house built with structural insulated panels (SIPs), operated under simulated occupancy conditions, and located in Oak Ridge, Tennessee (USA) in US Climate Zone 4 . The paper describes distinctive features of the building envelope, ground loop, and equipment, and provides detailed monthly performance of the GSHP system. Space conditioning needs of the house were completely satisfied by a nominal 2-ton (7.0 kW) water-to-air GSHP (WA-GSHP) unit with almost no auxiliary heat usage. Recommendations for further improvement through engineering design changes are identified. The comprehensive set of data and analyses demonstrate the feasibility and practicality of GSHPs in residential applications and their potential to help achieve source energy and greenhouse gas emission reduction targets set under the IECC 2012 Standard.

efficiency↗