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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Disentangling the gap between pure and mixed-gas performance of thin film composite membranes through improved cell design and testing methods

Testing thin film composite (TFC) membrane coupons at low stage-cuts (≤5%) in a sweep-gas permeation system is a common practice to obtain mixed-gas separation properties for benchmarking performance and making scale-up decisions. However, even under these idealized conditions, mixed-gas permeance and selectivity can be more than 30% lower than their pure-gas values, partially due to concentration polarization, an effect that typically intensifies with increased membrane permeance. This study investigates the effect of cell design on mixed-gas testing using PolyActive TM TFC membranes with pure-gas CO 2 permeance of 1700 – 3100 gas permeance unit (GPU), covering the permeance range of most state-of-the-art CO 2 /N 2 separation membranes. Here, we designed and 3D-printed a counter-current permeation cell with enhanced feed and sweep flow efficiency, resulting in a 33 – 41% increase in mixed-gas CO 2 permeance compared to traditional permeation cells. Furthermore, we compared sweep-gas and vacuum permeation methods using traditional permeation cells, revealing that the latter delivers 41% higher mixed-gas CO 2 permeance, because vacuuming effectively minimizes the downstream concentration polarization. These findings highlight the importance of cell design and permeation apparatus selection in lab-scale mixed-gas testing, with strong implications for module design and process optimization at the industrial scale.

mixed gas performance↗

A Residual Mass Ballistic Testing Method to Compare Armor Materials or Components (Residual Mass Ballistic Testing Method)

A statistics based ballistic test method is presented for use when comparing multiple groups of test articles of unknown relative ballistic perforation resistance. The method is intended to be more efficient than many traditional methods for research and development testing. To establish the validity of the method, it is employed in this study to compare test groups of known relative ballistic performance. Multiple groups of test articles were perforated using consistent projectiles and impact conditions. Test groups were made of rolled homogeneous armor (RHA) plates and differed in thickness. After perforation, each residual projectile was captured behind the target and its mass was measured. The residual masses measured for each test group were analyzed to provide ballistic performance rankings with associated confidence levels. When compared to traditional V50 methods, the residual mass (RM) method was found to require fewer test events and be more tolerant of variations in impact conditions.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

State-of-the-art of non-destructive testing methods and technologies for application to nuclear power plant safety-related concrete structures

The inspection of nuclear power plant concrete structures presents challenges different from conventional civil engineering structures. Wall thicknesses can be in excess of one meter and the structures often have increased steel reinforcement density with more complex detailing. The accessibility for any testing method may be limited due to the presence of liners and other components and there can be a number of penetrations or cast-in-place items present. The objective of the report is to present the state-of-the art of non-destructive testing methods and technologies for the inspection of thick, heavily-reinforced nuclear power plant concrete cross-sections with particular respect to: •locating steel reinforcement and identification of its cover depth •locating tendon ducts and identification of the condition of the grout materials •detection of cracking, voids, delamination, and honeycombing in concrete structures •detection of inclusions of different materials or voids adjacent to the concrete side of the containment liner •methods capable of identification of corrosion occurrence on the concrete side of the containment liner.

42 ENGINEERING↗

Implementation of a Biaxial Resonant Fatigue Test Method on a Large Wind Turbine Blade

A biaxial resonant test method was utilized to simultaneously fatigue test a wind turbine blade in the flap and edge (lead-lag) direction. Biaxial resonant blade fatigue testing is an accelerated life test method utilizing oscillating masses on the blade; each mass is independently oscillated at the respective flap and edge blade resonant frequency. The flap and edge resonant frequency were not controlled, nor were they constant for this demonstrated test method. This biaxial resonant test method presented surmountable challenges in test setup simulation, control and data processing. Biaxial resonant testing has the potential to complete test projects faster than single-axis testing. The load modulation during a biaxial resonant test may necessitate periodic load application above targets or higher applied test cycles.

17 WIND ENERGY↗

A Review of Existing Test Methods for Occupancy Sensors

One of the key new features of connected lighting systems (CLS) is their ability to collect data from various types of integral sensors and share that data with other lighting or building systems. Occupancy and vacancy sensors have been widely adopted as an energy-saving strategy in buildings, yet published test methods for reproducibly characterizing their performance remain few and limited in their sophistication. As a result, it has been difficult to predict the performance of such sensors in a specific application, and in practice, they frequently do not meet energy-savings expectations. Occupants at times remove or otherwise bypass occupancy sensors that hinder their work or otherwise do not perform as expected, thereby compromising the sensors’ potential to reduce energy consumption. Poor performance can result from multiple causes – ranging from fundamental limitations of the sensor technology, to misconfiguration, to poor placement in the room or space. Innovative occupancy sensors, some of them combining multiple sensing technologies (i.e., multimodal), have come on the market over the years, with claims of improved performance compared to their predecessors. However, in practice, their performance has neither differed enough from the performance of previous products to necessitate a test method that facilitated comparison between them, nor has it led to high deployment or high user satisfaction in human-occupied spaces with persistent presence. While the performance of both common and novel occupancy sensors has been the subject of many published research articles, the test methods that have been employed for them typically have been loosely described and have incorporated custom equipment or techniques that render them difficult to reproduce, or have been limited in their ability to fairly characterize devices that utilize varying sensor technology. The lack of a fully described, technology-agnostic test method that yields reproducible results across different implementations has been a barrier to the commercial success of new occupancy-sensor products, as users and specifiers who have been disappointed with previous products are often unwilling to take a chance with new ones. Motivated by a desire to fairly characterize new technologies that continue to enter the market and claim not only improved occupancy detection but, in some cases, additional capabilities (e.g., the ability to measure traffic or discern between different object types), this report presents the results of a literature review of recently published fully described test methods for characterizing occupancy-sensor performance, as well as research articles containing ad-hoc test methods. The review also identifies and consolidates test conditions for characterizing sensor performance in indoor spaces and identifies apparent test method gaps that need to be filled in order to evaluate emerging technologies and products. The identified test-method conditions are intended to enable the development of a future technology-agnostic test method that facilitates occupancy-sensor performance characterization more-accurately representing performance in buildings.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

A review of regulatory standard test methods for residential wood heaters and recommendations for their advancement

In many regions, residential wood heaters are a leading source of harmful air pollution but only satisfy a small portion of local heating demands. In response, standardized laboratory test methods have been developed to characterize and limit wood heater emissions. While these test methods are a key tool for advancing both wood heater technology and environmental regulations, many of the experimental procedures are outdated and provide few actionable insights for improving heater performance. Furthermore, these test methods vary widely around the world and may not adequately capture the performance of wood heaters operating in residences. This study presents a comprehensive review of standardized wood heater test methods to identify fundamental experimental objectives and regulated performance metrics. Using the results of this review, recommendations are provided to make the test methods more accessible and representative of residential performance, while generating actionable data to motivate heater design improvements. This study elucidates the current state of standard test methods, and the developments needed to advance clean wood heater technologies and public policies.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Review of Artificial Abrasion Test Methods for PV Module Technology

This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

14 SOLAR ENERGY↗

A Review of Existing Test Methods for Occupancy Sensors

One of the key new features of connected lighting systems (CLS) is their ability to collect data from various types of integral sensors and share that data with other lighting or building systems. Occupancy and vacancy sensors have been widely adopted as an energy-saving strategy in buildings, yet published test methods for reproducibly characterizing their performance remain few and limited in their sophistication. As a result, it has been difficult to predict their performance in a specific application, and in practice, they frequently do not meet energy-savings expectations. Occupants at times remove or otherwise bypass occupancy sensors that hinder their work or otherwise do not perform as expected, thereby compromising the sensors’ potential to reduce energy consumption. Poor performance can result from multiple causes – ranging from fundamental limitations of the sensor technology, to misconfiguration, to poor placement in the room or space. Innovative occupancy sensors, some of them combining multiple sensing technologies, have come on the market over the years, with claims of improved performance compared to their predecessors; yet in practice, their performance has led to neither high deployment nor high user satisfaction in any significant application, nor has it differed enough from the performance of previous products to necessitate a test method that facilitated comparison between them. While the performance of both common and novel occupancy sensors has been the subject of many published research articles, the test methods that have been employed for them have typically been loosely described and incorporated custom equipment or techniques that render them difficult to reproduce, or have been limited in their ability to fairly characterize devices that utilize varying sensor technology. The lack of a well-described, technology-agnostic test method that yields reproducible results across different implementations has been a barrier to the commercial success of new occupancy sensor products, as users and specifiers who have been disappointed with previous products are often unwilling to take a chance with new ones. Motivated by a desire to fairly characterize new technologies that continue to enter the market and claim not only improved occupancy detection but, in some cases, also additional capabilities (e.g., the ability to measure traffic or discern between different object types), this report presents the results of a literature review of recent published, well-described test methods for characterizing occupancy sensor performance, as well as research articles containing ad-hoc test methods. The review also identifies and consolidates the best techniques for characterizing sensor performance in indoor spaces and identifies test method gaps that need to be filled in order to evaluate emerging technologies and products.

47 OTHER INSTRUMENTATION↗

Development of a testing method for asbestos fibers in treated materials of asbestos containing wastes by transmission electron microscopy

Highlights: • A high sensitive and selective testing method for asbestos in treated materials of asbestos containing wastes was developed. • Asbestos can be determined at a limits are a few million fibers per gram and a few μg g{sup −1}. • High temperature melting treatment samples were determined by this method. Asbestos fiber concentration were below the quantitation limit in all samples, and total fiber concentrations were determined as 47–170 × 10{sup 6} g{sup −1}. - Abstract: Appropriate treatment of asbestos-containing wastes is a significant problem. In Japan, the inertization of asbestos-containing wastes based on new treatment processes approved by the Minister of the Environment is promoted. A highly sensitive method for testing asbestos fibers in inertized materials is required so that these processes can be approved. We developed a method in which fibers from milled treated materials are extracted in water by shaking, and are counted and identified by transmission electron microscopy. Evaluation of this method by using asbestos standards and simulated slag samples confirmed that the quantitation limits are a few million fibers per gram and a few μg/g in a sample of 50 mg per filter. We used this method to assay asbestos fibers in slag samples produced by high-temperature melting of asbestos-containing wastes. Fiber concentrations were below the quantitation limit in all samples, and total fiber concentrations were determined as 47–170 × 10{sup −6} f/g. Because the evaluation of treated materials by TEM is difficult owing to the limited amount of sample observable, this testing method should be used in conjunction with bulk analytical methods for sure evaluation of treated materials.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

COMPARISON OF SHEAR STRENGTH OF CERAMIC JOINTS DETERMINED BY VARIOUS TEST METHODS WITH SMALL SPECIMENS

Four different shear test methods i.e. doubled notched shear test, asymmetrical four point bend test, Iosipescu test, and torsion test, were investigated for their ability to evaluate one standard SiC to SiC ceramic brittle joint while using small size specimens. Double notched shear test showed higher stress concentration at the notch base and a lower nominal shear strength. Both asymmetrical four point bend test and Iosipescu test utilized epoxy jointed metal extensors, which failed during test and caused misalignment and tensile type of failure. Torsion test can deliver true shear loading. However, base material failure was observed for the torsion joint samples in this study. None of the tests can successfully induce true shear failure of the joint because the joint is stronger and tougher than the SiC substrate. Torsion test appears to be promising because of the pure shear loading, less stress concentration, and easy alignment.

Shih, Chunghao Phillip↗

Understanding the Accuracy Limitations of Quantifying Methane Emissions Using Other Test Method 33A

Researchers have utilized Other Test Method (OTM) 33A to quantify methane emissions from natural gas infrastructure. Historically, errors have been reported based on a population of measurements compared to known controlled releases of methane. These errors have been reported as 2σ errors of ±70%. However, little research has been performed on the minimum attainable uncertainty of any one measurement. We present two methods of uncertainty estimation. The first was the measurement uncertainty of the state-of-the-art equipment, which was determined to be ±3.8% of the estimate. This was determined from bootstrapped measurements compared to controlled releases. The second approach of uncertainty estimation was a modified Hollinger and Richardson (H&R) method which was developed for quantifying the uncertainty of eddy covariance measurements. Using a modified version of this method applied to OTM 33A measurements, it was determined that uncertainty of any given measurement was ±17%. Combining measurement uncertainty with that of stochasticity produced a total minimum uncertainty of 17.4%. Due to the current nature of stationary single-sensor measurements and the stochasticity of atmospheric data, such uncertainties will always be present. This is critical in understanding the transport of methane emissions and indirect measurements obtained from the natural gas industry.

Heltzel, Robert↗

An Improved Sub-component Fatigue Testing Method for Material Characterization

In this paper an improved sub-component fatigue testing method is proposed, in which structural optimization is used to obtain specimens in which fatigue failure is precipitated in the designated area away from the boundaries, i.e., load application and fixture points. This is achieved by optimizing the nonlinear beam taper and the dynamic excitation. The major requirement for accurate material characterization through sub-component tests concerns unbiased stress states in the gauge section. However, empiricism shows that many sub-component high-cycle fatigue testing methods suffer from failure in the boundaries rather than the gauge section, which causes bias. The common practice for reinforcing those regions only shifts the issue into new areas of local discontinuities where failure is still caused remotely from the gauge section. An experimental proof of concept demonstrates that optimization of the beam taper can be used to obtain unbiased fatigue test data.

42 ENGINEERING↗

Development of ASTM International D8405—Standard Test Method for Evaluating PM 2.5 Sensors or Sensor Systems Used in Indoor Applications

Sensors and sensor systems for monitoring fine particles with aerodynamic diameters smaller than 2.5 µm can provide real-time feedback on indoor air quality and thus can help guide actions to manage indoor air pollutant concentrations. Standardized verification of the performance and accuracy of sensors and sensor systems is crucial for predicting the efficacy of such monitoring. A new ASTM International standard test method (ASTM D8405) was created for this need and is the most exacting laboratory protocol published to date for evaluating indoor air quality sensors and sensor systems measuring particles smaller than 2.5 µm in diameter. ASTM D8405 subjects sensors and sensor systems to five test phases: (1) an initial particle concentration ramp; (2) exposure to various temperature and humidity conditions; (3) exposure to interfering particles; (4) temperature cycling; and (5) a final particle concentration ramp to assess drift. This paper discusses the development of the standard test method, key aspects of the testing process, example evaluation results, and a comparison of this standard test method against peer evaluation protocols.

47 OTHER INSTRUMENTATION↗

ENERGY STAR Residential Water Heater Specification and Test Method for Connected Residential Water Heaters

Electric water heaters have long been used as a tool for demand response due to their inherent thermal storage and large electric load. Traditionally, electric water heaters have been controlled by external load control switches, but that type of control does not work well with more efficient heat pump water heaters and cannot ensure that consumers have adequate hot water. Water heater manufacturers are adding more sophisticated controls that allow utilities or consumers to control their water heaters in new ways that can provide demand response without impacting consumer comfort. Further, the electric utility grid has seen a rapid increase the availability of renewable energy, which, depending on the type of renewable energy, can provide large amounts of energy for a portion of the day, but reduced or no energy at other times. In response to these advances in controls, availability of periodic renewable energy, and in an effort to have a standard which can be applied at a national level, ENERGY STAR and the Department of Energy have developed a Product Specification and Test Method for Connected Residential Water Heaters. In this session, we will discuss the new specification and test method, as well as show some initial results from running the new test method with two different HPWHs at NREL.

connected water heater↗

Test Methods for Power Tools

Tests of power tools and measurements of the impact energy on the basis of Procedure 05 of the European Power Tools Association (EPTA) and the method in State Standard GOST 55162-2012 are compared by means of the UIPU-4M system (developed by OOO UDARMASh). It is found that the test and measurement methods may be improved, with increase in precision and reproducibility.

42 ENGINEERING↗

Test Methods for Cementitious Seal Materials for Borehole Disposal - 17352

The Nuclear and Energy Research Institute (IPEN-CNEN/SP) in Sao Paulo-Brazil, is considering borehole disposal of disused sealed radioactive sources (DSRS), which were used in smoke detectors, lightning arresters, radiotherapy, industrial gauges, irradiators, and other applications. The current IPEN concept of borehole is a modified BOSS system developed by the International Atomic Energy Agency (IAEA). It differs from the IAEA's design in that the disposal zone is below 300 m, and the DSRS are placed directly in the disposal packages constituted of stainless steel containers with 1.5 L capacity. A borehole drilled through sediment and granite, stabilized with stainless steel casing and cement grout is proposed for the conceptual model. Standard cement-material test methods and performance specific test methods, including accelerated aging methods, are needed for modeling the performance of the candidate cementitious grouts. A cross-disciplinary team from the USA Savannah River National laboratory is providing technical assistance to IPEN in this performance assessment. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Building America Top Innovations 2014 Profile: HVAC Cabinet Air Leakage Test Method

This 2014 Top Innovation profile describes Building America-funded research by teams and national laboratories that resulted in the development of an ASHRAE standard and a standardized testing method for testing the air leakage of HVAC air handlers and furnace cabinets and has spurred equipment manufacturers to tighten the cabinets they use for residential HVAC systems.

air handler↗