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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Developmental and Cryogenic Thermal Vacuum (TVAC) Testing Lessons Learned

Developmental thermal vacuum (TVAC) testing is a critical step in maturing hardware designs and validating performance prior to flight qualification. Unlike qualification or acceptance testing, developmental testing provides flexibility to explore design margins, uncover integration challenges, and refine test approaches before formal verification activities begin. This presentation highlights the value of developmental testing while sharing common pitfalls encountered during developmental TVAC campaigns. Lessons learned from hands-on testing experience, including extensive developmental testing at cryogenic temperatures, will be shared in this presentation. Topics include test planning and preparation, instrumentation strategies, contamination control considerations, troubleshooting unexpected anomalies, and approaches for staying on schedule while meeting test objectives. The audience will gain practical insights and best practices that can improve test efficiency, reduce risk, and enhance the overall success of future developmental TVAC efforts.

Mackenzie Byrnes↗
NASA NTRS2016

Thermal Design, Tvac Testing, and Lessons Learned for Critical GSE of ATLAS and the ICESat-2 Mission

This presentation describes the thermal design of the three main of optical components which comprise the Bench Checkout Equipment (BCE) for the Advanced Topographic Laser Altimeter System (ATLAS) instrument, which is flying on the ICESat-2 mission. Thermal vacuum testing of these components is also described in this presentation, as well as a few lessons learned. These BCE components serve as critical GSE for the mission; their purpose is to verify ATLAS is performing well. It has been said that, in one light, the BCE is the most important part of ATLAS, since, without it, ATLAS cannot be aligned properly or its performance verified before flight. Therefore, careful attention was paid to the BCEs thermal design, development, and component-level Tvac testing prior to its use in instrument-level and spacecraft-level Tvac tests with ATLAS. This presentation describes that thermal design, development, and testing, as well as a few lessons learned.

Thermal ATLAS BCE↗
NASA NTRSDate not supplied

Instrument Level TVAC Testing of the PACE OCI Loop Heat Pipes

The Thermal Control System (TCS) of the Plankton, Aerosol, Cloud, ocean Ecosystem (PACE) Ocean Color Instrument (OCI) incorporates two propylene Loop Heat Pipes (LHP). A Thermal Vacuum (TVAC) test was conducted at NASA Goddard Space Flight Center to characterize the fully integrated OCI in the test-as-you-fly configuration. Within the constraints of movement of the OCI in the TVAC chamber, an elaborate series of trending and calibration tests have been accomplished. This paper presents the measured LHP performance along with lessons learned.

loop heat pipe↗
NASA NTRS2026

Simulating the Lunar Thermal Environment for the Surface-Deployed LEMS Artemis III TVAC Test

The Lunar Environment Monitoring Station (LEMS) is an autonomous, survive-the lunar-night seismic suite to be deployed on the Lunar surface by the Artemis III crew and designed to operate continuously for two years. It will see the extremes of the Lunar south pole thermal environment where surface temperatures range from -200°C to +20°C and where nighttime duration is at least 354 hours. Given power and mass constraints, the thermal system is limited to 2.5 Watts of heat during the lunar night. Presented is the system thermal vacuum test plan and configuration to validate the thermal control system performance in a flight-like environment. The test will measure the nighttime heat leaks for the bus and 18 seismometers to ensure lunar night survival and operability.

TVAC↗
NASA NTRS2026

Simulating the Lunar Thermal Environment for the Surface-Deployed LEMS Artemis III TVAC Test

The Lunar Environment Monitoring Station (LEMS) is an autonomous, survive-the lunar-night seismic suite to be deployed on the Lunar surface by the Artemis III crew and designed to operate continuously for two years. It will see the extremes of the Lunar south pole thermal environment where surface temperatures range from -200°C to +20°C and where nighttime duration is at least 354 hours. Given power and mass constraints, the thermal system is limited to 2.5 Watts of heat during the lunar night. Presented is the system thermal vacuum test plan and configuration to validate the thermal control system performance in a flight-like environment. The test will measure the nighttime heat leaks for the bus and 18 seismometers to ensure lunar night survival and operability.

Thermal↗
NASA NTRS2026

Simulating the Lunar Thermal Environment for the Surface-Deployed LEMS Artemis III TVAC Test

The Lunar Environment Monitoring Station (LEMS) is an autonomous, survive-the lunar-night seismic suite to be deployed on the Lunar surface by the Artemis III crew and designed to operate continuously for two years. It will see the extremes of the Lunar south pole thermal environment where surface temperatures range from -200°C to +20°C and where nighttime duration is at least 354 hours. Given power and mass constraints, the thermal system is limited to 2.5 Watts of heat during the lunar night. Presented is the system thermal vacuum test plan and configuration to validate the thermal control system performance in a flight-like environment. The test will measure the nighttime heat leaks for the bus and 18 seismometers to ensure lunar night survival and operability.

Thermal↗
NASA NTRS2018

Thermal Assessment of OSIRIS-REx OVIRS Cryogenic Instrument During Flight System TVAC Test and in Flight

The Origins, Spectral Interpretation, Resource Identification, Security, Regolith Explorer (OSIRIS-REx) Visible and Infrared Spectrometer (OVIRS) is a cryogenic instrument. At the Outbound Cruise nominal spacecraft attitude, sunlight impinges on several multilayer insulation blankets on the forward deck. It is reflected or scattered to other components on the deck. This solar illumination adds heat load to the OVIRS, and causes its detector temperature to exceed the 105K maximum operating allowable flight temperature limit by 0.8K. During the flight system thermal vacuum test, the solar simulator beam reflected or scattered from the test fixtures to the OVIRS added non-flight heat load. The detector temperature was 9K warmer than that in flight. At those temperatures, the science data was acceptable, despite its quality was not as high as that of 105K or colder.

"OSIRIS-REx; OVIRS; cryogenic instrument; parasiti↗
NASA NTRSDate not supplied

Introduction to the JPSS-2 Advanced Technology Microwave Sounder (ATMS) Government Calibration Data Book (GCDB)

The third Advanced Technology Microwave Sounder (ATMS) is an instrument onboard the Joint Polar Satellite System (JPSS), JPSS-2 (renamed NOAA-21 in orbit) mission. This report is to introduce the JPSS-2 Government Calibration Data Book (J2 GCDB) for ATMS, SN 304. This J2 GCDB document contains key information generated during the calibration testing campaign that is driving parameters for radiometric performance. This document also contains supporting data that augments the calibration results. The values in this document are utilized by ATMS’s calibration packet which is, in turn, an integral component in the interpretation of science data. The calibration data in this report was collected from tests such as shelf-level testing, antenna testing, instrument thermal vacuum (TVAC) testing; satellite TVAC testing; and JPSS-2 post-launch tests. JPSS-2 was launched on November 10, 2022. In the subsequent years, the Government will release an ATMS GCDB for each JPSS mission. We expect that all public users can download these ATMS GCDBs from the NOAA operational Integrated Calibration and Validation System (ICVS) website, see more discussions below. The goal of this GCDB is to demonstrate how to characterize ATMS measurements using JPSS-2 ATMS on-orbit operational data and to provide relevant explanations. This document serves as a primary public domain reference for calibrating operational ATMS Raw Data Records (RDR) science data, as used in the current operational Interface Data Processing Segment (IDPS) system. This same RDR science data is distributed through direct broadcast (DB) to DB users for use in their ground processing systems. This J2 GCDB provides the results of the ATMS system radiometric calibration, the antenna flat reflector emissivity [1], the antenna pattern measurements, the antenna pattern corrected brightness temperature [2], the brightness temperature of the lunar disk [3], Lunar Intrusion (LI) correction algorithm [4], receiver spectral parameters, and mechanical alignment on-orbit pointing results, and the striping effect appeared significantly in S-NPP on-orbit radiance data when the data are compared to the Radiative Transfer Model (RTM) simulation in numerical weather prediction (NWP) system [5]. It also provides the parameters required for conversion of telemetry counts to engineering units, for radiometric calibration, and for antenna beam geo-location. Moreover, it provides JPSS-2 ATMS Spectral Response Functions data, some additional information related to ATMS on-orbit performance, on-orbit lunar intrusion correction parameters and Earth contamination bias, and on how to derive ATMS RDR, antenna Temperature Data Records (TDR), and Sensor Data Records (SDR). Furthermore, an introduction of NOAA operational Integrated Calibration and Validation System (ICVS) website and services is added in this J2 GCDB. This ICVS hosts a long-term monitoring system which allows to visualization and comparison of data from JPSS missions, NOAA legacy Polar Operational Environmental Satellites (POES), and Geostationary Operational Environmental Satellites (GOES). From NOAA Comprehensive Large Array-data Stewardship System (CLASS), the public users can download all JPSS ATMS data products for all JPSS missions.

Microwave Sounder↗
NASA NTRS2017

Correleation of the SAGE III on ISS Thermal Models in Thermal Desktop

The Stratospheric Aerosol and Gas Experiment III (SAGE III) instrument is the fifth in a series of instruments developed for monitoring aerosols and gaseous constituents in the stratosphere and troposphere. SAGE III was launched on February 19, 2017 and mounted to the International Space Station (ISS) to begin its three-year mission. A detailed thermal model of the SAGE III payload, which consists of multiple subsystems, has been developed in Thermal Desktop (TD). Correlation of the thermal model is important since the payload will be expected to survive a three-year mission on ISS under varying thermal environments. Three major thermal vacuum (TVAC) tests were completed during the development of the SAGE III Instrument Payload (IP); two subsystem-level tests and a payload-level test. Additionally, a characterization TVAC test was performed in order to verify performance of a system of heater plates that was designed to allow the IP to achieve the required temperatures during payload-level testing; model correlation was performed for this test configuration as well as those including the SAGE III flight hardware. This document presents the methods that were used to correlate the SAGE III models to TVAC at the subsystem and IP level, including the approach for modeling the parts of the payload in the thermal chamber, generating pre-test predictions, and making adjustments to the model to align predictions with temperatures observed during testing. Model correlation quality will be presented and discussed, and lessons learned during the correlation process will be shared.

Amundsen, Ruth M.↗
NASA NTRSDate not supplied

System Level TVAC Functional Testing for the Integrated LCRD Low-Earth Orbit User Modem and Amplifier Terminal (ILLUMA-T) Payload Destined for the International Space Station

The Integrated LCRD Low-Earth Orbit User Modem and Amplifier Terminal (ILLUMA-T) Payload will be launched to the International Space Station (ISS) in 2023. ILLUMA-T is an optical communications payload that will make the ISS the first space-based user to communicate with NASA’s Laser Communications Relay Demonstration (LCRD). The system will support all-optical forward links up to 150 Mbps and return links up to 1 Gbps. The payload recently underwent system level Thermal VACuum (TVAC) functional testing at MIT Lincoln Laboratory. We present an overview of the payload’s TVAC functional tests and results.

lasercom↗
NASA NTRSDate not supplied

System Level TVAC Functional Testing for the Integrated LCRD Low-Earth Orbit User Modem and Amplifier Terminal (ILLUMA-T) Payload Destined for the International Space Station

The Integrated LCRD Low-Earth Orbit User Modem and Amplifier Terminal (ILLUMA-T) payload will be launched to the International Space Station (ISS) in 2023. ILLUMA-T is an optical communications payload that will make the ISS the first space-based user to communicate with NASA’s Laser Communications Relay Demonstration (LCRD). The system will support all-optical forward links up to 150 Mbps and return links up to 1 Gbps. The payload recently underwent system level Thermal VACuum (TVAC) functional testing at MIT Lincoln Laboratory. We present an overview of the payload’s TVAC functional tests and results.

laser communications↗
NASA NTRS2019

Independent Calibration Approach for the CLARREO Pathfinder Mission

A CLARREO (Climate Absolute Radiance and Refractivity Observatory) Pathfinder (CPF) mission has been funded to demonstrate retrieval of SI-traceable spectral reflectance with absolute uncertainty <0.3% (k=1). The mission consists of a Reflected Solar spectrometer that will be hosted on the International Space Station (ISS) in the 2023 timeframe and rely on a ratioing radiometer approach to retrieve the unprecedented accuracy. Demonstrating that the accuracy is achieved through an Independent Calibration effort similar in philosophy to the efforts in metrology laboratories relying on multiple, independent measurements to improve credibility for a sensor’s absolute and relative uncertainty error budgets. These measurements use different traceability paths and multiple instrument approaches and CPF’s Independent Calibration will be similar in this regard. The Independent Calibration relies on a pre-launch absolute radiometric calibration obtained from additional testing done after instrument thermal-vacuum (TVAC) testing. The added radiometric calibration is combined with a high fidelity instrument model to provide an on-orbit radiometric calibration independent from the ratioing radiometer approach. The current work describes the post-TVAC testing portion of the CPF Independent Calibration Plan and the Independent Model Development as well as planned on-orbit Evaluation of the Independent Calibration.

CLARREO Pathfinder↗
NASA NTRS2026

QS ATMS Calibration Data Book Government Version: Pre-Launch Version

The Advanced Technology Microwave Sounder (ATMS) SN301 is an instrument onboard the QuickSounder Satellite System, QuickSounder mission (renamed QS). Throughout this document the mission may be referred to as QuickSounder or QS. The purpose of this document is to provide information needed to interpret and process QS ATMS science data. The contents of the data book incorporate results from pre-launch subsystem-level and instrument-level testing as well as post-launch testing performed during instrument commissioning. Major milestones include instrument thermal vacuum (TVAC) testing in May 2024 and observatory TVAC testing in 2026. QS launch will be no earlier than Feb. 15, 2027.

Microwave Radiometer↗
NASA NTRS2017

Pre-Launch Radiometric Performance Characterization of the Advanced Technology Microwave Sounder on the Joint Polar Satellite System-1 Satellite

The Advanced Technology Microwave Sounder (ATMS) is a space-based, cross-track radiometer for operational atmospheric temperature and humidity sounding, utilizing 22 channels over a frequency range from 23 to 183 gigahertz. The ATMS for the Joint Polar Satellite System-1 has undergone two rounds of re-work in 2014-2015 and 2016, following performance issues discovered during and following thermal vacuum chamber (TVAC) testing at the instrument and observatory level. Final shelf-level testing, including measurement of pass band characteristics and spectral response functions, was completed in December 2016. Final instrument-level TVAC testing and calibration occurred during February 2017. Here we will describe the instrument-level TVAC calibration process, and illustrate with results from the final TVAC calibration effort.

ATMS↗
NASA NTRS2015

Thermal Modeling Method Improvements for SAGE III on ISS

The Stratospheric Aerosol and Gas Experiment III (SAGE III) instrument is the fifth in a series of instruments developed for monitoring aerosols and gaseous constituents in the stratosphere and troposphere. SAGE III will be delivered to the International Space Station (ISS) via the SpaceX Dragon vehicle. A detailed thermal model of the SAGE III payload, which consists of multiple subsystems, has been developed in Thermal Desktop (TD). Many innovative analysis methods have been used in developing this model; these will be described in the paper. This paper builds on a paper presented at TFAWS 2013, which described some of the initial developments of efficient methods for SAGE III. The current paper describes additional improvements that have been made since that time. To expedite the correlation of the model to thermal vacuum (TVAC) testing, the chambers and GSE for both TVAC chambers at Langley used to test the payload were incorporated within the thermal model. This allowed the runs of TVAC predictions and correlations to be run within the flight model, thus eliminating the need for separate models for TVAC. In one TVAC test, radiant lamps were used which necessitated shooting rays from the lamps, and running in both solar and IR wavebands. A new Dragon model was incorporated which entailed a change in orientation; that change was made using an assembly, so that any potential additional new Dragon orbits could be added in the future without modification of the model. The Earth orbit parameters such as albedo and Earth infrared flux were incorporated as time-varying values that change over the course of the orbit; despite being required in one of the ISS documents, this had not been done before by any previous payload. All parameters such as initial temperature, heater voltage, and location of the payload are defined based on the case definition. For one component, testing was performed in both air and vacuum; incorporating the air convection in a submodel that was only built for the in-air cases allowed correlation of all testing to be done in a single model. These modeling improvements and more will be described and illustrated in the paper.

Liles, Kaitlin↗
NASA NTRS2018

Using NASA's Molecular Adsorber Coating Technology During Thermal Vacuum Testing to Protect Critical Laser Flight Optics on the ATLAS Instrument

The Molecular Adsorber Coating (MAC) is a sprayable coatings technology that was developed at NASA Goddard Space Flight Center (GSFC). The coating was designed to address molecular contamination concerns on or near sensitive surfaces and instruments within the spacecraft for flight or ground-based applications in vacuum conditions. This paper will discuss the use of NASA's MAC technology to isolate and protect the critical laser flight optics of the Advanced Topographic Laser Altimeter System (ATLAS) instrument on the Ice, Cloud, and land Elevation Satellite-2 (ICESat-2). MAC was strategically used during thermal vacuum (TVAC) testing efforts to reduce the risk of contaminating the laser optical components from non-baked items and other unknown outgassing sources from the chamber environment. This paper summarizes the design and implementation efforts, and the chemical analysis of the MAC samples that were used during two recent TVAC tests for the ICESat-2/ATLAS mission.

molecular adsorber coating↗