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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

District heating utilizing waste heat of a data center: High-temperature heat pumps

Data centers are energy-intensive facilities with substantial low-grade waste heat. High-temperature heat pumps can be critical in boosting the data center’s waste heat for district heating, improving the system-level energy efficiency of data centers, and reducing CO 2 emissions in district heating. This study built thermodynamic models to assess high-temperature heat pumps with six configurations using low global warming potential refrigerants to supply heat up to 120 °C. The heat pump configurations include single-stage or two-stage cycles with advanced components, such as internal heat exchanger, economizer, flash tank, or parallel compressor. The refrigerants include R1234ze(Z), R1233ed(E), R1224yd(Z), R600, and R600a, and R245fa is used as a reference. A case study was carried out to recover the waste heat from the Frontier high-performance computing data center and provide hot water for district heating at the US Department of Energy’s Oak Ridge National Laboratory campus. The optimized performance of high-temperature heat pumps is characterized with various effectiveness of internal heat exchangers, and the operating parameters of economizer or flash tank, as well as their combination. The results show that the configurations of two-stage cycles with internal heat exchanger + flash tank and internal heat exchanger + economizer/parallel-compressor provide the highest coefficient of performance under scenarios of the maximum allowable value and a fixed value (0.3) of the internal heat exchangers’ effectiveness, respectively. R1234ze(Z) and R600a are the most promising refrigerants, considering trade-offs between the coefficient of performance and the volumetric heating capacity. The single-stage cycle with internal heat exchanger + economizer/parallel-compressor using R1234ze(Z) is recommended for utilizing Fronter’s waste heat in district heating. A one mega-watt high-temperature heat pump will reduce 33,100–33,200 metric tons of CO2 emission annually, corresponding to 85.4 %–85.6 % of equivalent CO2 emissions from natural gas boilers. Here, this study provides good guidelines for designing and deploying high-temperature heat pumps to support sustainable data centers and decarbonize district heating in the US.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

Development of Membrane Distillation Technology Utilizing Waste Heat for Treatment of High Salinity Wastewaters

Membrane distillation (MD) can serve as a cost effective method to treat high salinity wastewaters, especially if waste heat is utilized for its operation. The goal of this work is to study the feasibility of employing MD technology for the treatment of high salinity wastewaters which are generated as a result of natural gas production and active reservoir management for CO 2 sequestration. This study also aimed at quantifying the availability of waste heat which could be used as the primary source of thermal energy to drive the MD process. Bench scale studies were carried out with several commercially available membranes using both synthetic and actual high salinity wastewaters. The membranes tested with real wastewater samples exhibited excellent rejection of dissolved ions, including naturally occurring radioactive material (NORM). Long term bench scale experiments with real produced water from the Marcellus shale play revealed that iron oxide could precipitate on the feed side of direct contact MD (DCMD) module but had a negligible effect on the performance of the system. Based on the bench scale experiments, an ASPEN Plus simulation, which incorporated a mathematical model with fundamental heat and mass transfer equations, was developed and used to evaluate the process energy requirements. Despite low operating temperature and pressure for MD, it had a large thermal energy requirement for operation, which could make this technology expensive compared to reverse osmosis (RO) and forward osmosis (FO). However, it is important to note that RO and FO have limited applicability for high salinity shale gas wastewater. Moreover, MD could be integrated with renewable energy sources such as wind or solar energy or industrial waste heat sources to offset the thermal energy requirements and enhance the economics of wastewater treatment. Natural gas compressor stations (NG CS) have been proposed in this study as the source of waste heat based on the estimate of quantity and quality of available waste heat in the exhaust streams of gas turbine and internal combustion compressor engines. Using the actual installed capacity and location of compressor stations in the U.S., this analysis revealed that an average of 610 TJ/day of thermal energy is available at existing NG CS and that this source of waste heat is of high quality with temperatures above 645 K. A systems-level integration of MD with waste heat from NG CS revealed that approximately 56% of available waste heat at NG CS in Pennsylvania is sufficient to concentrate (from 10% to 30% salinity) all wastewater associated with shale gas extraction. Techno-economic assessment (TEA) accounting for capital as well as operating and maintenance costs with and without waste heat integration was conducted for a hypothetical 0.5 million gallons per day (MGD) DCMD plant using experimental and modeling results from this study. TEA revealed that the total cost of shale gas wastewater treatment using MD is $5.7/m 3 feed for the base case scenario in which the thermal energy requirements are met by external steam, however, the total cost can be reduced to $0.74/m 3 feed when integrated with free waste heat from NG CS. Sensitivity analysis revealed that thermal energy cost and feed TDS are the most important factors in total cost of high salinity wastewater treatment using DCMD.

03 NATURAL GAS↗
DOE OSTI2024

Utilizing waste heat in wastewater treatment plants for water desalination: Modeling and Multi-Objective optimization of a Multi-Effect desalination system using Decision Tree Regression and Pelican optimization algorithm

This paper examines the feasibility of using waste heat from wastewater treatment plants (WWTPs) for water desalination. A model was developed to utilize waste heat from the gensets at As Samra WWTP in Jordan, using real data and TRNSYS® software to calculate available waste heat. The desalination process was then modeled with ASPEN PLUS® software, focusing on multi-effect desalination (MED). Both series and parallel configurations for the MED system were compared. The study investigated the effects of system feeding flow rate, feeding pressure, and heat input on productivity, performance ratio, and recovery ratio. The study also introduces a novel optimization technique combining machine learning and modern optimization algorithms to maximize system productivity and performance. Initially, a decision tree regression (DTR) model is developed to establish relationships between key independent variables (flow rate, feed pressure, and heat input) and dependent variables (productivity, performance ratio, and recovery ratio). The Pelican Optimization Algorithm (POA) is then used to identify the optimal values of the independent variables for maximum productivity and performance. The results show that using a series configuration yields a system productivity of 3984.2 kg/hr, a performance ratio of 3.78, and a recovery ratio of 0.991 at a feed flow rate of 4000 kg/hr, feed pressure of 3 bars, and heat input of 719 kW. Optimal productivity (4421 kg/hr), performance ratio (3.81), and recovery ratio (0.851) are achieved at a feed flow rate of 5166 kg/hr, feed pressure of 3.2 bars, and heat input of 794 kW. In conclusion, the techno-economic assessment indicates a levelized cost of water of 1.63 USD/m 3 for parallel configurations and 1.65 USD/m 3 for series configurations, with a payback period of less than two years.

42 ENGINEERING↗
DOE OSTI2019

Beneficial Reuse of Industrial CO2 Emissions Using a Microalgae Photobioreactor: Waste Heat Utilization Assessment

Microalgae are a potential means of recycling CO2 from industrial point sources. With this in mind, a novel photobioreactor (PBR) was designed and deployed at a coal-fired power plant. To ascertain the feasibility of using waste heat from the power plant to heat algae cultures during cold periods, two heat transfer models were constructed to quantify PBR cooling times. The first, which was based on tabulated data, material properties and the physical orientation of the PBR tubes, yielded a range of heat transfer coefficients of 19–64 W m−2 K−1 for the PBR at wind speeds of 1–10 m s−1. The second model was based on data collected from the PBR and gave an overall heat transfer coefficient of 24.8 W m−2 K−1. Energy penalties associated with waste heat utilization were found to incur an 18%–103% increase in energy consumption, resulting in a 22%–70% reduction in CO2 capture for the scenarios considered. A techno-economic analysis showed that the cost of heat integration equipment increased capital expenditures (CAPEX) by a factor of nine and increased biomass production costs by a factor of three. Although the scenario is thermodynamically feasible, the increase in CAPEX incurs an increase in biomass production cost that is economically untenable.

Mohler, Daniel T.↗
DOE OSTI2013

Engineered Osmosis for Energy Efficient Separations: Optimizing Waste Heat Utilization

The purpose of this study is to design (i) a stripper system where heat is used to strip ammonia (NH 3 ) and carbon dioxide (CO 2 ) from a diluted draw solution; and (ii) a condensation or absorption system where the stripped NH 3 and CO 2 are captured in condensed water to form a re-concentrated draw solution. This study supports the Industrial Technologies Program of the DOE Office of Energy Efficiency and Renewable Energy and their Industrial Energy Efficiency Grand Challenge award solicitation.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

COHO - Utilizing Waste Heat and Carbon Dioxide at Power Plants for Water Treatment

The COHO is a breakthrough water purification system that can concentrate challenging feed waters using carbon dioxide and low-grade heat. For this project, we studied feeds in a lab-scale system to simulate COHO’s potential to operate at coal- powered power plants. COHO proved successful at concentrating the highly scaling and challenging wastewaters derived from a power plant’s cooling towers and flue gas desulfurization units. We also found that COHO was successful at scrubbing carbon dioxide from flue gas mixtures. Thermal regeneration of the switchable polarity solvent forward osmosis draw solution ended up requiring higher temperatures than initially anticipated, but we also found that the draw solution could be polished via reverse osmosis. A techno-economic analysis indicates that installation of a COHO at a power plant for wastewater treatment would result in significant savings.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2011

Cascaded organic rankine cycles for waste heat utilization

A pair of organic Rankine cycle systems (20, 25) are combined and their respective organic working fluids are chosen such that the organic working fluid of the first organic Rankine cycle is condensed at a condensation temperature that is well above the boiling point of the organic working fluid of the second organic Rankine style system, and a single common heat exchanger (23) is used for both the condenser of the first organic Rankine cycle system and the evaporator of the second organic Rankine cycle system. A preferred organic working fluid of the first system is toluene and that of the second organic working fluid is R245fa.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Utilization of waste heat from a commercial GT for freshwater production, cooling and additional power: Exergoeconomic analysis and optimization

In this work, a multigeneration system is proposed for power, cooling and freshwater production. The waste heat from a SIEMENS SGT6-2000E GT is utilized to drive a supercritical CO 2 recompression Brayton cycle (SCRBC) and multi-effect desalination (MED) with thermal vapor compressor (TVC), while the waste heat from the pre-cooler of the SCRBC is utilized to drive an absorption cooling cycle. Detailed thermodynamic, exergy and exergoeconomic analyses are performed for the proposed multigeneration system using Engineering Equation Solver (EES). A sensitivity study is also performed to study the effects of the main operational parameters on the proposed system performance. Finally, multi-objective optimization using a genetic algorithm approach in EES is carried out to reach the optimal design. The proposed system can consume 34.2% less energy input and reduce CO 2 emission by 39.3% compared to the stand-alone systems for power, cooling and freshwater production. The results show that the energy utilization factor and exergy efficiency of the proposed system are improved by 33.6% and 14.3%, respectively, while the total unit product cost is reduced by 11.3% compared to the stand-alone GT cycle. Further, from exergoeconomic optimization, the proposed system can produce 132.4 MW of power, 7.09 MW of cooling and 650 kg/s of freshwater at energy utilization factor of 57.5%, exergy efficiency of 39.7% and total unit product cost of 16.3 $/GJ.

42 ENGINEERING↗
DOE OSTI2020

Development of an autothermal formate-based hydrogen generator: From optimization of formate dehydrogenation conditions to thermal integration with Fuel Cells

Formate received significant attention for storing H2 in chemical bonds using the concept of H2 carriers. In this report, hydrogen generation from formate was optimized systematically by varying reaction variables. Initial mass activity with a turnover frequency of 3200 molH2 molPd–1 h–1 and 92% H2 yield were obtained in sodium formate (7 M 2.0 mL) dehydrogenation over Pd(3 wt %)/C at 80 °C. Influence of formate cations (Na, K, and NH4) on dehydrogenation was also elucidated, presenting that the fastest initial reaction kinetics was achieved with ammonium formate, whereas the highest H2 yield was obtained with potassium formate (PF) in multiple catalyst recycle tests. Finally, an on-site power generation system was integrated, where a proton exchange membrane fuel cell (PEMFC) was operated in conjunction with H2 produced from the custom developed semibatch dehydrogenation reactors. The system operation was demonstrated with continuous feeding of PF to generate H2 and power on demand without an external heat source by utilizing waste heat produced from the PEMFC in a highly efficient manner.

formate dehydrogenation, optimization of reaction ↗
DOE OSTI2018

Techno-economic analysis of high-efficiency natural-gas generators for residential combined heat and power

Residential combined heat and power (CHP) systems produce electricity onsite while utilizing waste heat to supplement home heating requirements, which can lead to significant reductions in CO 2 emissions and primary energy consumption. However, the current deployment of such CHP systems in the U.S. residential sector is extremely low primarily due to their high cost, short system life, and low system efficiency. Based on an analysis of average energy consumption of representative single-family homes in 10 U.S. cities across 7 different climate zones, it is concluded that there is no one-size-fits-all residential CHP system, but that a range of products are more likely to reflect consumer preferences. It is further identified via a systematic techno-economic analysis (TEA) that high-efficiency (e.g., 30% - 40% fuel to electricity), long-life (e.g., 15 years), low-cost (preferably less than U.S. $2,500 installed price), and low emissions are key requirements to enable widespread deployment of CHP systems in the U.S. residential sector. This article analyzes how the payback period would change for each city by varying nearly a dozen parameters and concludes with an evaluation on maximum market penetration based on a given set of parameters, and the resulting energy and emissions savings that can be practically achieved in some scenarios.

03 NATURAL GAS↗
DOE OSTI2018

Treatment of Produced Water from Carbon Sequestration Sites for Water Reuse and Mineral Recovery

Southern Research along with Advanced Resources International, Inc. (ARI), Heartland Technology Partners, LLC (Heartland), New Logic Research, Inc. (New Logic), and Mr. Michael N. DiFilippo, Consultant developed a concept for an on-site strategy and design for management of produced water from CO 2 sequestration sites for maximum water reuse. When CO 2 is injected into deep saline aquifers, it may be necessary to produce water from the reservoir to reduce reservoir pressure. The New Logic Research, vibratory shear enhanced process (VSEP) membrane technology, and Heartland Technology Partners, low momentum-high turbulence (LM-HT) evaporation technology was selected for evaluation for treating this produced water from a 530 MW natural gas combined cycle (NGCC) power plant by utilizing waste heat from the plant to drive the evaporation process. The technology was also evaluated for application to a coal-fired power plant in lieu of the NGCC power plant. The results from the project show that the application of the proposed technology to the 530 MW NGCC power plant scenario could be feasible. The results indicate that formation water TDS has a very large impact on the technical and economic feasibility of the process. One advantage of formations with low TDS water is that the VSEP membrane can be utilized to pre-concentrate the produced water upstream of the LM-HT. The results indicate that a significant portion of the exhaust gas from the NGCC power plant will have to be utilized to provide waste heat for the LM-HT evaporator; however, less will be required with low-TDS formation water. The CAPEX costs for LM-HT for all three formations (97.8USD to 122.7USD MM/year) and VSEP plus LM-HT (106.6USD MM/year) for the Keg River formation is high in cost but lower than all technology compared including crystallization, VSEP plus crystallization, FO plus LM-HT, VCE plus LM-HT, and VCE plus crystallization. The OPEX for the LM-HT for all three formations (6.33USD to 7.97USD MM/year) and VSEP plus LM-HT (13.29USD MM/year) for the Keg River formation is lower than crystallization, VSEP plus crystallization, FO plus LM-HT, and FO plus crystallization. Only VCE plus LM-HT and VCE plus crystallization have a comparable OPEX costs to LM-HT for all three formation and VSEP plus LM-HT for the Keg River formation. The coal-fired power plant comparison showed that it is not feasible to apply the technology to that type of fossil fuel plant.

04 OIL SHALES AND TAR SANDS↗
DOE OSTI2017

Energy Efficient Clothes Dryer - Final Report

The purpose of this Cooperative Research and Development Agreement (CRADA) between UT-Battelle, LLC (the "Contractor") and General Electric Company, (herein "Participant") acting primarily through its GE Appliances business component, is to conduct research and development to evaluate the technical and commercial viability of a residential heat pump clothes dryer that enables reduced energy consumption by utilizing waste heat from the clothes drying process.

42 ENGINEERING↗
DOE OSTI2022

Integrated hydrogen generator and compressor with related method

An integrated hydrogen generator and compressor (200) that includes a combined engine compressor (collectively 109, 110, 111) and steam-methane reformer (104) to produce high-pressure hydrogen from natural gas (methane). The reformer (104) combines methane, water, and heat under high pressure in the presence of an appropriate catalyst, to produce hydrogen utilizing waste heat from combustion cylinders of the combined engine compressor (collectively 109, 110, 111). Compression serves to pressurize two different gases (methane and hydrogen) in different compression cylinders including the compression cylinders (109a, 109b, 109c) of the combined engine compressor (collectively 109, 110, 111) alternatively and/or optionally combined with internal combustion engine (310) and/or gas compressor(s) (410) that are integrated thermally and via communication of compressed gases.

08 HYDROGEN↗
DOE OSTI2017

Gas Engine-Driven Heat Pump with Desiccant Dehumidification

About 40% of total U.S. energy consumption was consumed in residential and commercial buildings. Improved air-conditioning technology has by far the greatest potential impact on the electric industry compared to any other technology that uses electricity. This paper describes the development of an innovative natural gas, propane, LNG or bio-gas IC engine-driven heat pump (GHP) with desiccant dehumidification (GHP/DD). This integrated system has higher overall efficiencies than conventional equipment for space cooling, addresses both new and existing commercial buildings, and more effectively controls humidity in humid areas. Waste heat is recovered from the GHP to provide energy for regenerating the desiccant wheel and to augment heating capacity and efficiency. By combining the two technologies, an overall source COP of greater that 1.5 (hot, humid case) can be achieved by utilizing waste heat from the engine to reduce the overall energy required to regenerate the desiccant. Moreover, system modeling results show that the sensible heat ratio (SHR- sensible heat ratio) can be lowered to less 60% in a dedicated outdoor air system application with hot, humid cases.

dessicant coupled air conditioning system↗
DOE OSTI2024

Integration and Optimization of a Waste Heat Driven Organic Rankine Cycle for Power Generation in Wastewater Treatment Plants

The study focuses on achieving energy self-sufficiency in Wastewater Treatment Plants by proposing a comprehensive model for integrating, sizing, and optimizing an Organic Rankine Cycle system. The Organic Rankine Cycle system is designed to utilize waste heat from the gensets at As Samra Wastewater Treatment Plant in Jordan, where it will contribute to the overall electrical energy supply of the plant. Real data from As Samra Wastewater Treatment Plant is used to model and calculate the available waste heat using TRNSYS® software. The Organic Rankine Cycle model is then developed using ASPEN PLUS® software to explore the impact of operational parameters and determine their optimal values for maximizing the plant's energy profile. An economic analysis is conducted to assess the feasibility of the proposed model, considering system components, installation, operation, and maintenance costs. To optimize the Organic Rankine Cycle system, the study employs the Multi-Output Support Vector Regression technique to capture nonlinear relationships between independent variables (fluid type, turbine inlet pressure, turbine inlet temperature, turbine outlet pressure, and mass flow rate) and dependent variables (pump power input, waste heat input, and turbine specific work). The Osprey optimization algorithm is used to address the multi-objective optimization problem, with the proposed Pareto-based Osprey Optimization Algorithm and the Multi-Objective Particle Swarm Optimization technique being employed to evaluate critical performance and economic parameters such as system thermal efficiency, net power output, and the levelized cost of electricity. The results of the optimization strategies indicate that the M-SVR model's prediction accuracy is significantly improved after parameter optimization, with the model returning high R 2 and low Mean Square Error values of 0.991 and 0.00216, respectively. The Pareto-Based Osprey Optimization Algorithm optimizer identifies the best working fluid as Isobutane/Isopentane in a ratio of 66:34, with optimal turbine inlet pressure and temperature of 15 bars and 218 °C, respectively. In conclusion, the Organic Rankine Cycle model at these optimal conditions achieves a cycle efficiency of 19.93% and an Levelized Cost of Electricity value of 0.0353 USD/kWh.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2022

Aleut Community Store Refrigeration Efficiency Retrofit with Heat Recovery (Final Report)

The Project Goal is to improve the energy efficiency of the Aleut Community Store by installing deep energy retrofits. Project Objectives are: 1) Replace refrigeration equipment and display cases with an energy efficient refrigeration system and energy efficient refrigeration display cases; utilize waste heat to heat the building; and 2) Lower cost of energy and maintenance for Aleut Community Store by $44,385 (energy and maintenance)

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2025

Low Carbon Intensity Formic Acid Chemical Synthesis from Direct Air Captured CO 2 Utilizing Chemical Plant Waste Heat - Final Technical Report

The primary objective of Low Carbon Intensity Formic Acid Chemical Synthesis from Direct Air Captured CO 2 Utilizing Chemical Plant Waste Heat (ChemFADAC) is to execute and complete a FEED study for an integrated direct air capture (DAC) and carbon conversion system (together, the DACUS system) co-located at a Nutrien nitric acid production facility in Kennewick, WA capable of capturing and converting a minimum of 5,000 MT/year net atmospheric CO 2 to low carbon intensity formic acid (FA) using industrial waste heat and renewable electricity. The goal will be achieved through the completion of four objectives using a collaborative approach with community stakeholders. Objective 1. Conduct a FEED study and Class 3 project cost estimate for the proposed DACUS system that maximizes use of thermal energy from the Nutrien KFO host site to produce low carbon intensity FA from atmospheric CO 2 . Objective 2. Perform a cradle-to-gate life-cycle analysis of the DACUS system to determine the environmental sustainability and carbon intensity (CI) of the proposed project and product from the results of the FEED study. Objective 3. Perform a business case analysis from results of the LCA, FEED study and cost estimate to justify investment to build the DACUS project at the Nutrien KFO site. Objective 4. Quantify how deployment of the proposed technology will promote and prepare a ready workforce for clean energy and manufacturing jobs and coordinate with community stakeholders to perform an environmental justice and a preliminary economic revitalization and job creation outcomes analysis.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗