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At least 19 records

Development of Processing Technology for Radioactively Contaminated Water at Chernobyl Nuclear Power Plant - 19656

During the operation of the Chernobyl Nuclear Power Plant, distillation by evaporation was the main method for processing radioactively contaminated water. When the plant was decommissioned, the evaporation facility was mothballed and floor drain treatment was suspended in 2016. At present, the existing tanks with the capacity of 26,000 m{sup 3} are more than 60% full with radioactively contaminated floor drains, which requires alternative processing methods. The current process flow for radioactive waste management at State Specialized Enterprise 'Chernobyl NPP' includes processing of accumulated liquid radioactive wastes at a liquid radioactive wastes processing plant. Under the processing technology, liquid radioactive waste is immobilized at the plant by cementation and the resulting solid radioactive waste is then buried in a near-surface storage. Key factors for the selection of alternative radioactively contaminated water processing methods are the possibility to clear the processed water (no control monitoring), which requires the same degree of processing as for drinking water, and minimization of radioactive waste generation due to the lack of free space for solid waste disposal in the near-surface storage. Floor drains that require processing contain radionuclides such as {sup 137}Cs, {sup 90}Sr, {sup 60}Co and {sup 40}K. The current level of the total beta and gamma activity is about 4*105 Bq/kg. The following criteria are set for the Chernobyl NPP site for water to be disposed to the sewerage system: - Max. 37 Bq/kg for the total beta and gamma containing radionuclide activity; - Max. 0.7 Bq/kg for the total alpha containing radionuclide activity. METOIL produces inorganic sorbents for removing radionuclides from liquids and develops sorbent-based technology for a variety of applications related to liquid radioactive waste processing. In 2017-2018, experts from the Chernobyl NPP and METOIL ran several joint laboratory tests to evaluate the efficiency of inorganic sorbents made by METOIL for processing floor drains at the Chernobyl NPP. The test procedure included treatment of radioactively contaminated water in a two-stage sorption process: static sorption (sorbents are mixed in a liquid) and dynamic sorption (the liquid is filtered through a sorbent column). NIKET and MODIKS sorbents were provided for the tests. The results of the test measurements showed that the total alpha containing radionuclide activity is less than 0.026 Bq/kg and the total beta and gamma containing radionuclide activity is 9.2 Bq/kg. The physical and chemical parameters after processing also met the water disposal criteria. High sorption capacity of the sorbents used for the tests allows processing hundreds of water volumes with just one sorbent volume. At present, preparations are underway for full-scale tests at a pilot plant with a capacity of minimum 10 m{sup 3}/day. At a later stage, spent sorbents may be immobilized by inclusion into the cement matrix, which will substantially reduce the amount of radioactive waste to be buried. (authors)

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Panel Session 70: Nuclear Power Plant Waste Management, LLRW Processing Issues

This panel focused on senior utility managers discussing issues with commercial LLW processors. LLW processors had an opportunity to update utilities/NPPs on new or different services or technologies being offered to assist in their radioactive waste management goals, changes to their facility license, revisions to their acceptance guidelines, and emerging compliance issues. Panelists with presentations: UniTech - 'Expanding to Reduce Costs' LLW Processor Update (Gregg Johnstone); Veolia Nuclear Solutions Federal Services - Alaron Nuclear Services (Dave Garber); EnergySolutions Tennessee Processing Facilities (Fred Schulz); Complex Waste Management Issues Services and Treatment Facilities (George M. Taylor)

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Treatment of Activated Carbon, PVC, and Other Wastes using the THOR process - Pilot Plant Test Summary - 17399

This presentation will provide an overview of the first pilot plant study to be conducted for the Japanese Nuclear Market by Kobelco Studsvik Company (A new Joint Venture Company between Studsvik AB and Kobe Steel Ltd.). The test program was scheduled for October 2016, and it was designed to evaluate the treatment of activated carbon, PVC, and other waste types using Studsvik's THOR Process. This new study is being conducted to identify key design parameters required for application of the THOR process in the Japanese Waste Market and to confirm the effectiveness of the THOR technology in meeting the requirements for final waste acceptance. The findings of this pilot plant test will assist in the development of a revised THOR process in Japan that will treat not only spent ion exchange resins but other organic materials generated by Nuclear Power Plants (NPP) during normal operations and D and D activities. The information shared by this new pilot plant study will provide the audience with an understanding of the adaptability of the THOR process for treatment of various radioactive waste types and the results necessary to successful treat different types of carbon, plastic materials, and other waste types. In addition, it will share the lessons learned regarding how a pilot plant study should be planned and optimized to meet the specific requirements of the Japanese Nuclear waste market. (authors)

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Improving PCM Waste Management Through New Approaches to Screening for LLW Treatment and Disposal - 20145

A major step forward in the management of Plutonium Contaminated Material (PCM) Waste has been taken at the Sellafield site with the introduction of new capabilities to enable wastes previously conservatively designated as PCM Intermediate Level Waste (ILW) to be re-classified for treatment as Low Level Waste (LLW). The Sellafield site, located in the North West of England, within the United Kingdom (UK), has operated plutonium processing plants and waste facilities for almost 70 years. During this time management of the raw PCM waste produced has presented a variety of challenges. The waste is currently processed by high force waste compaction in the Waste Treatment Complex (WTC). The WTC converts 200 litre drums of raw PCM waste into a compacted, grout encapsulated monolith form within stainless steel containment, ready for emplacement within the UK's Geological Disposal Facility (GDF) when it becomes available. To help progress some of the wastes waiting for treatment, recent improvements have been made with the introduction of new waste assay instrumentation which enables the identification of a 'candidate' waste potentially suitable for disposal via the LLW treatment route. Opening a new LLW route for previously designated PCM has been a major advance in PCM waste management policy. It has required a range of technical assessment arrangements to be developed, tested and commissioned and involved the engagement of a wide range of stakeholders. In particular, very detailed technical analysis methods have been developed to ensure that there is a robust and conservative approach to the final sentencing of waste. Following completion of commissioning tests, the first 86 m{sup 3} of previously designated PCM waste was successfully treated through the LLW route and consigned to LLW disposal in June 2019. The direct benefit of sentencing waste to the correct waste route (LLW) is the significant cost savings across the complete range of waste management activities. This work is also strategically important for demonstrating to a range of stakeholders including workforce and regulators, that waste previously designated as PCM can be re-classified in a systematic and justifiable way without increasing risk to personnel or the wider environment. By ensuring that waste is being managed appropriately it will be possible to carry out more remediation work safely, in less time, and at a lower cost. (authors)

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Bioregenerative life support systems for long-term space habitation: a conceptual approach

Life support systems represent one of the most critical aspects of human space exploration. Future long-term missions such as the establishment of human-tended Lunar and Martian bases require closed life support systems. A conceptual approach to an Engineered Closed/Controlled EcoSystem incorporating bioregenerative capabilities by integrating humans, plants, and waste management processes is presented. The integration of physical/chemical and biological waste treatment processes is suitable for supporting plant growth through hydroponics and materially closing the human and plant metabolic loops. This conceptual design separates wastes into individual loops for treatment according to the specific metabolic needs of humans and plants. The means through which an integrated Engineered Closed/Controlled EcoSystem meets the life support objectives of long-term space habitation are summarized.

Non-NASA Center↗

AVANTech's Liquid Radwaste (LRW) Processing System Upgrade at the Farley Nuclear Plant - 20328

This paper looks at the Liquid Radioactive Waste (LRW) processing system configuration at Joseph M. Farley Nuclear Plant (Plant Farley). A combination of factors led the staff at Plant Farley to seek a better way to manage and process liquid waste. These factors were: - Reduce effluent activity; - Reduce waste volume; - Improve cost efficiency. The LRW processing system changes made at Plant Farley are identified and discussed. The information and technologies cited in this paper are directly applicable to other nuclear power plants who might contemplate an upgrade of LRW processing systems or of individual system components. (authors)

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SDU6 Interior Liner Testing & Evaluation

Two liner materials (Marseal® M-3500 and REMA Chemoline® 4CN) proposed for use as a liner inside the Saltstone Disposal Unit 6 (SDU6) were subjected to specific ASTM tests (tensile and lap-shear) after immersion in 50% and 100% simulant solutions for 1000 hours at the Savannah River Ecology Laboratory. Both liner materials exhibited good resistance to the simulant chemistry, at least based on the tests performed and the test duration/conditions imposed. In lap-shear tests, both materials failed in the base material rather than peeling apart, confirming good adhesion. The REMA 4CN bromobutyl elastomer showed superior bonding characteristics and absence of warping or delamination at the conditions tested. The Marseal M-3500 material (PVC/EVA blend with polyester reinforcement) exhibited deformation and debonding in some locations. The cause of the deformation and delamination observed in the Marseal M-3500 material is not fully known, but possibly attributed to thermomechanical stress at immersion temperatures, and the thermoplastic nature of the material. The immersion temperature (68 °C) is slightly greater than the maximum use temperature limit quoted for the Marseal M- 3500 liner (65 °C), though the basis for the service limit is unknown. The testing performed was limited in scope and only for these two liner materials. These tests were primarily performed to screen for severe incompatibility or short-term degradation in Saltstone bleedwater simulants at bounding solution temperatures. Additional testing is recommended to assess long-term performance and the overall service life of the liner.

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Advanced Food Technology Workshop Report

The Advanced Human Support Technology (AHST) Program conducts research and technology development to provide new technologies and next-generation system that will enable humans to live and work safely and effectively in space. One program element within the AHST Program is Advanced Life Support (ALS). The goal of the ALS program element is to develop regenerative life support systems directed at supporting National Aeronautics and Space Administration's (NASA) future long-duration missions. Such missions could last from months to years and make resupply impractical, thereby necessitating self-sufficiency. Thus, subsystems must be developed to fully recycle air and water, recover resources from solid wastes grow plants, process raw plant products into nutritious and palatable foods, control the thermal environment, while reducing the overall system mass. ALS systems will be a combination of physico-chemical and biological components depending on the specific mission requirements. In the transit vehicle, the food system will primarily be a prepackaged food system with the possible addition of salad crops that can be picked and eaten with limited preparation. On the lunar or planetary evolved base, the food system will be a combination of the prepackaged menu item and ingredients that are processed from the grown crops. Food processing and food preparation will be part of this food system.

Michele Perchonok↗

Techno-economic and life cycle analyses for a supercritical biodiesel production process from waste cooking oil for a plant located in the Midwest United States

Existing literature lacks detailed techno-economic and environmental life cycle analyses (TEA-LCA) focused on supercritical biodiesel production pathways produced via waste products. Therefore, in this work, the TEA-LCA was conducted to generate supercritical biodiesel from waste cooking oil for plants located in the Midwest region of USA having annual production capacities of 10,600 and 128,000 t using Aspen Plus and GREET softwares. Here, two plant production capacities were chosen to capture the economies of scale impact on biodiesel manufacture cost. In the supercritical process, methanol and propane were used as a cosolvent to synthesize biodiesel from waste cooking oil (WCO) at 280 °C and 128 bar at a residence time of 8.4 min and a WCO conversion rate of 97%. Economic analysis revealed that the supercritical process was an economically attractive pathway with a 2-year payback period for the 10,600 t/year capacity along with a break-even selling price of $\$$ 2.42/gal of diesel. In case of the larger plant (128,000 t/year capacity), the payback period and the breakeven selling price were considerably lower at values of 0.4 years and $1.31/gal of diesel, respectively, due to economies of scale impact. The generated biodiesel from supercritical process for the both the plant capacities met European (EN14214) and US (ASTM D6751) fuel quality standards while the obtained commercially valuable side product, i.e., glycerol, adhered to a pharmaceutical grade of 99.7%. Cradle to gate life cycle analysis using GREET revealed that supercritical process possessed 17% lower CO2 emissions than alkali-catalyzed process and 4% lower CO2 emissions than the conventional diesel production process. Other biodiesel production pathways in the literature were also compared to the results of the TEA-LCA of supercritical biodiesel production pathway.

Biodiesel production↗

Chemistry Envelope for Pitting and Stress Corrosion Cracking Mitigation

The present waste chemistry controls for the Hanford double-shell tanks (DSTs) were established in the 1980s in response to tank failures caused by stress corrosion cracking (SCC) at the DOE Savannah River Site (SRS). Portions of the SRS chemistry limits were coupled with corrosion testing results from Pacific Northwest Laboratory (PNL) and adopted for corrosion control of the DST waste at the Hanford Site. Since that time, the temperatures of many DST wastes have decreased to less than 50 °C as the radioactive material has decayed, the testing program in Argentina demonstrated that chloride ion in Hanford Site waste could cause pitting, and other work showed that dilute solutions could cause pitting at the liquid air interface (LAI). Moreover, future transfers from the single shell tanks and the waste treatment plant and process changes may shift the DST waste chemistries to a broader range of compositions with higher aggressive anion concentrations than the wastes that are presently stored. The decreasing temperatures led to the formulation of new chemistry controls for the minimization of SCC risks for operations below 50 °C in 2010, and these controls were partially adopted. The Tank Integrity Expert Panel (TIEP) Corrosion Subgroup (CSG) recommended that additional testing be performed to assess the potential for pitting and LAI corrosion. Since 2015, DNV-GL, SRNL, and the Hanford Site laboratory have investigated pitting and LAI corrosion at current and anticipated DST chemistries and Savannah River National Laboratory (SRNL) undertook a statistically based investigation of the role of nitrate and halide ion induced pitting corrosion. The objective was to develop a comprehensive waste chemistry envelope for the simultaneous minimization of the pitting and SCC risks caused by halide and nitrate ions. This report summarizes the technical basis for the new waste chemistry envelope to minimize the potential for both pitting and cracking corrosion induced by nitrate and halide ions, and the strategies used for the validation of the new controls.

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Development of Hot-Isostatic Pressing for Treatment of UK ILW Radioactive Wastes - 18280

Hot-Isostatic Pressing (HIPing) has been proposed as an improved method for the treatment of radioactive wastes in the UK. Sludges and slurries housed on the Sellafield site are a prime candidate for HIP treatment due to their large volumes and issues associated with the use of the baseline cementation strategy. Options have been developed by GeoRoc Ltd to co-process these wastes, including a detailed conceptual plant design. This paper will describe research and development aimed at demonstrating the viability of the concept presented in this design. This paper summarizes two studies performed to address the knowledge gaps identified for treatment of these wastes using HIP technology. The first study related to the poorly characterized nature of the wastes, which requires any treatment option to be flexible in terms of the chemical and physical properties of the waste feed. The second study involved demonstrating that HIPing can be effectively utilized at a scale applicable to treat a waste inventory estimated to be in excess of 5,000 m{sup 3}. The first section of this paper presents a summary of research carried out to determine where variation in the waste stream composition may affect the processing and wasteform produced when HIPing Magnox sludges. This study aimed to qualify where restrictions on the process envelope may exist due to poorly defined waste-stream characteristics. A baseline wasteform was selected with the aim of achieving significant waste volume reduction, while producing a physically and chemically stable wasteform. A glass-bonded magnesium-titanate/magnesium-silicate wasteform was selected as the preferred option for the Magnox sludge wastes. A series of studies investigated the densification and phase formation of waste-forms by altering key variables in the Magnox sludge simulant. To test the extremes of the processable waste loading, samples were produced and characterized at 100 wt% waste-loading for Magnox sludge, Site-Ion Exchange Plant (SIXEP) sand/clinoptilolite and a 50:50 mix of the two waste-streams. Further studies involved a) altering the waste loading to additive mass ratio (to simulate changes in the waste loading/sludge solids content), b) varying the particle size distribution from the datum to include only small or large particulates in the sludge feed; and c) introducing up to 20 wt% metallic Magnox alloy, organic species or carbonate materials (to determine how their inclusion may affect the processing and densification of the materials). A U{sub 3}O{sub 8} loaded sample was also produced using the baseline Magnox sludge formulation. All the tests performed were shown to produce monolithic, well densified waste-forms with substantial volume reductions. Minimal variations from the baseline were noted but the waste-forms produced with these deviations was determined to be of comparable quality to of the baseline product. U{sub 3}O{sub 8} was shown to behave in a similar fashion to the ZrO{sub 2} surrogate used to simulate it in the process envelope studies and was encapsulated in the magnesium titanate/magnesium silicate matrix. This work demonstrates that HIP technology can successfully produce waste-forms across the broad process envelope expected in the Magnox sludge inventory. It is also possible to produce monolithic waste-forms at 100 wt% waste loading from Magnox sludges, SIXEP sand clinoptilolite slurries or a co-processed mixture of the two. The second part of this paper summarizes a commercially relevant demonstration of HIP technology for the treatment of sludge and slurry wastes housed at the Sellafield site (UK). This study culminated in production of the largest HIPed wasteform successfully produced to date. This study was performed in a series of stages. Investigations into formulation and properties of waste-forms were performed at a lab scale to evaluate suitable wasteform systems and identify suitable combinations of additives and waste loadings. Scale up demonstrations were then performed in stages with custom-designed HIP canisters. Scale-up and characterization of key wasteform properties were successfully performed with initial canister volumes of 50 ml, 400 ml and 8 L. Suitable front-end unit operations to produce a granular, free-flowing calcined simulant were demonstrated at an engineering scale. The demonstration was successful in processing a HIP canister with an initial starting volume in excess of 100 L. A 75 % volume reduction from the raw sludge was achieved at scale while demonstrating that HIP is applicable at suitably large scale for immobilization of ILW waste. (authors)

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Vitrification Process for Idaho HLW Calcine - 18433

The majority of the liquid wastes produced from reprocessing of several types of spent nuclear fuel at the Department of energy's (DOE) Idaho site have been volume reduced by calcination. The resulting ∼155,600 ft{sup 3} of calcined waste is stored in 43 shielded stainless steel bins, which have a 500-year design life. The calcined material is both a high-level waste and a RCRA hazardous waste, which complicates treatment and disposal options. In addition to a potential direct disposal option, treatment options that have been considered include steam reforming, hot isostatic pressing (HIP), and vitrification. This paper describes testing and evaluation of a vitrification option for the calcine. Vitrification to produce a borosilicate glass has the advantage that it is the only treatment that provides a waste form that meets the current HLW repository waste acceptance criteria. It is therefore the lowest risk option in terms of regulatory and legislative concerns. The present work addressed several key questions: (i) Calcine waste loadings in glass, which determine the number of HLW canisters produced and the required glass production rate (throughput) for the system design; (ii) Melt rate per unit glass pool surface area of the melter, which determines the sizing of the vitrification system; and (iii) The ability to meet waste form acceptance requirements (PCT and TCLP) while achieving reasonable waste loadings. These are issues of fundamental importance to the sizing estimates for the unit operations and overall flow-sheet and they, therefore, directly impact the cost and schedule estimates. Fully compliant, high-waste-loading glasses were developed for two of the four Idaho calcine wastes. The results demonstrate that waste loadings of 35 wt% waste oxides are achievable for the two alumina calcines and about 30 wt% is achievable for the two zirconia calcines. Testing of these formulations in a joule-heated ceramic melter showed glass production rates of over 5000 kg/(m2/d) for the Alumina calcine and over 8500 kg/(m{sup 2}/d) for the Zirconium-Na Blend calcine. These extremely high production rates translate directly into smaller system size and shorter mission duration and, therefore, reduced costs. Based on these results, a preliminary design for the full-scale vitrification system was developed. The system consists of waste receipt, vitrification, off-gas treatment, and canister sealing and decontamination equipment. The calcine is blended with the appropriate glass forming chemicals (or glass frit) and fed to the melter as a solid stream. The melter has a glass pool surface area of about 2.5 m{sup 2} and is equipped with a bubbling system to increase processing rates. Glass production rates of about 6 metric tons per day are projected. The vitrification system would be installed into the existing Idaho Waste Treatment Unit Facility (IWTU) so that no new facilities are required to house the treatment system, thus greatly reducing overall cost, duration, and risk. The system would be designed to treat all of the calcine waste within a period of 12 years at an operating efficiency of 80%, producing a total of about 8500 canisters each weighing two metric tons. (authors)

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Waste treatment in silicon production operations

A battery of special burners, each adapted for the treatment of a particular range of waste material formed during the conversion of metallurgical grade silicon to high purity silane and silicon, is accompanied by a series arrangement of filters to recover fumed silica by-product and a scrubber to recover muriatic acid as another by-product. All of the wastes are processed, during normal and plant upset waste load conditions, to produce useful by-products in an environmentally acceptable manner rather than waste materials having associated handling and disposal problems.

Coleman, Larry M.↗

Making Plant-Support Structures From Waste Plant Fiber

Environmentally benign, biodegradable structures for supporting growing plants can be made in a process based on recycling of such waste plant fiber materials as wheat straw or of such derivative materials as paper and cardboard. Examples of structures that can be made in this way include plant plugs, pots, planter-lining mats, plant fences, and root and shoot barriers. No chemical binders are used in the process. First, the plant material is chopped into smaller particles. The particles are leached with water or steam to remove material that can inhibit plant growth, yielding a fibrous slurry. If the desired structures are plugs or sheets, then the slurry is formed into the desired shapes in a pulp molding subprocess. If the desired structures are root and shoot barriers, pots, or fences, then the slurry is compression-molded to the desired shapes in a heated press. The processed materials in these structures have properties similar to those of commercial pressboard, but unlike pressboard, these materials contain no additives. These structures have been found to withstand one growth cycle, even when wet

Morrow, Robert C.↗

Continuous Laboratory-Scale Melter Runs for System Evaluation

The Waste Treatment and Immobilization Plant (WTP) will process and stabilize waste that is stored in underground tanks on the Hanford Site. Currently, the first phase of the planned WTP startup and operation, called Direct Feed Low-Activity Waste (DFLAW), involves directly feeding only the liquid portion of the waste to electric melters in the WTP Low-Activity Waste (LAW) Vitrification Facility without full pretreatment. A second portion of the tank waste, called high-level waste (HLW), is set to contain most of the radioactivity inventory.

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Laboratory-Scale Melter Systems for Simulated and Real AP-107 Tank Waste - 20483

The Hanford Waste Treatment and Immobilization Plant (WTP) will process and stabilize waste that is stored in underground tanks on the Hanford Site. At the WTP, the tank waste will be combined with glass-forming and modifying additives to form an aqueous and solid mixture called melter feed, which will then be vitrified in joule-heated melters. A small-scale melter system, the continuous laboratory-scale melter (CLSM), is designed to operate with a continuous feeding process while periodically pouring glass product and collecting off-gas. Two CLSMs were constructed: one in a non-radioactive environment for processing waste simulants and another in a fume hood capable of handling radioactive material for processing actual Hanford tank waste. The waste sample received for vitrification in the CLSM was from Hanford tank 241-AP-107. Approximately 12 liters of melter-feed slurry was vitrified into 7 kilograms of glass product over the course of 10 hours of charging to the CLSM. The partitioning of technetium-99 in the product streams was used to calculate the technetium-99 recovery and help determine when the vitrification process had reached a steady state. The average single-pass retention of technetium-99 in the glass product was then calculated for the processing of AP-107 waste in the CLSM system. (authors)

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Lunar Soil Enrichment for Plant Production: WILD (Waste Improved Lunar Dirt)

To identify a process to generate a fertile soil for plant growth using lunar regolith and waste compost, several qualitative and quantitative investigations were performed. The primary focus of this project was to demonstrate the feasibility of microbe bioleaching to extract inorganic plant nutrients (P and K) from lunar regolith simulant. This was achieved by developing a screening test method to identify microbial candidates that would effectively bioleach P and K from JSC-1A. Quantitative bioleaching test using the downselected microbes (Pantoea Agglomerans (P. agglo) and a plant-relevant consortium) were then performed. The second focus of the project was to validate the approach of waste compost utilization to improve water retention and fertility of lunar regolith for food production. This was achieved by measuring the water retention property of the mixture of compost and regolith at different ratio and conducting microgreen growth experiments with compost/regolith mixtures. The team also discovered from this study that some native microbes associated with JSC-1A can form biofilm containing JSC-1A particles (a type of soil crust), which showed potential as an ISRU geomicrobiological dust mitigation method for Lunar or Martian applications.

Ray Pitts↗

Reducing the Cost of RLS: Waste Heat from Crop Production Can Be Used for Waste Processing

The applicability of plant-based life support systems has traditionally suffered from the limitations imposed by the high energy demand of controlled environment growth chambers. Theme types of systems are typically less than 2% efficient at converting electrical energy into biomass. The remaining 98% of supplied energy is converted to thermal energy. Traditionally this thermal energy is discharged to the ambient environment as waste heat. This paper describes an energy efficient plant-based life support system which has been designed for use at the Amundsen-Scott South Pole Station. At the South Pole energy is not lost to the environment. What is lost is the ability to extract useful work from it. The CELSS Antarctic Analog Program (CAAP) has developed a system which is designed to extract useful work from the waste thermal energy generated from plant growth lighting systems. In the CAAP system this energy is used to purify Station Sewage.

Lamparter, Richard↗