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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2022

Optimization Approach for Wind Tunnel Fan Blade Strain Gage Correlation with Test Fixture Unknowns

NASA has a significant maintenance challenge with the aging wind tunnel infrastructure across the Agency. Some wind tunnel fan blades, such as those in the National Transonic Facility at NASA Langley Research Center, have been in use for far longer than their planned 10-year lifetime. No detailed analytical models of the fan blades from their initial fabrication were created. To support the fabrication of either new, nominally identical fan blades or newly designed fan blades, accurate analytical models of the existing fan blades are necessary to demonstrate an understanding of the capabilities of the existing fan blades. Additionally, the existing documentation of the testing of the existing fan blades has gaps. In this report, a process for improving test-analysis correlation for these wind tunnel fan blades is discussed. This process involved a detailed study of unknown parameters in test fixture parameters from the old and incomplete test documentation. To improve correlation, these unknown parameters were used as design variables in an optimization study to minimize the error between test data and computed structural responses. Legacy strain gage data from tests conducted in 1981 were compared with results from a finite element model created in 2019. The use of test data from 1981 was necessary because none of the existing fan blades could be spared for use in destructive structural testing. While this process was demonstrated for wind tunnel fan blades, this process could be utilized for evaluating unknowns in test fixtures for other structural test configurations.

wind tunnel↗
NASA NTRS1992

Screens Would Protect Wind-Tunnel Fan Blades

Butterfly screen installed in wind tunnel between test section and fan blades to prevent debris from reaching fan blades if model structure fails. Protective screens deployed manually or automatically. Concept beneficial anywhere wind tunnels employed. Also useful in areas outside of aerospace industry, such as in airflow design of automobiles and other vehicles.

Farmer, Moses G.↗
NASA NTRS1941

The aerodynamics of a wind-tunnel fan

The vortex blade-element theory modified to apply to an axial fan working in a duct is reviewed. Thrust and power coefficients for a fan are identified with the corresponding coefficients for airplane propellers. The relation of pressure produced by the fan to the blade-element coefficients is developed. The distribution of axial velocity of fluid through a fan is assumed to be controlled by the fan itself. The radial distribution of tangential velocity imported by the fan to fluid moving through the fan is shown to be independent of the axial-velocity distribution. A nondimensional coefficient, designated the rotation constant, is introduced. This constant is based solely upon design information. The use of the rotation constant in simplifying the design of a fan for a specific operating condition is demonstrated. Based on the use of the rotation constant, a graphical method is outlined by which the performance of a given fan in a given wind tunnel may be predicted and by which the distributions of axial velocity of the fluid through the fan under various operating conditions may be established.

THEORIES-VORTEX↗
NASA NTRS1979

Wind-tunnel fan noise reduction including effects of turning vanes on noise propagation

Fan silencers with low-pressure drop have been designed and installed in the NASA Ames 7- by 10-Foot Wind Tunnel No. 1. The silencers are composed of an absorbent lining flush with the wind-tunnel walls upstream of the fan and an absorbent splitter in the duct downstream of the fan. An acoustical insertion loss of 4 to 12 dB was measured between 100 and 1000 Hz. High-frequency performance of the silencers was reduced by test-section noise and by corner vanes which turned the sound waves so they followed the duct axis. Sound below 1.2 kHz diffracted around the 305-mm-long vanes and impinged on acoustically absorbent corner walls. Wind-tunnel flow losses are discussed.

Soderman, P. T.↗
NASA NTRS1991

Structural integrity of wind tunnel wooden fan blades

Information is presented which was compiled by the NASA Inter-Center Committee on Structural Integrity of Wooden Fan Blades and is intended for use as a guide in design, fabrication, evaluation, and assurance of fan systems using wooden blades. A risk assessment approach for existing NASA wind tunnels with wooden fan blades is provided. Also, state of the art information is provided for wooden fan blade design, drive system considerations, inspection and monitoring methods, and fan blade repair. Proposed research and development activities are discussed, and recommendations are provided which are aimed at future wooden fan blade design activities and safely maintaining existing NASA wind tunnel fan blades. Information is presented that will be of value to wooden fan blade designers, fabricators, inspectors, and wind tunnel operations personnel.

Young, Clarence P., Jr.↗
NASA NTRS1983

Dynamic characteristics of the 40- by 80-/80- by 120-foot wind tunnel drive fan blades

The existing 40- by 80-Foot Wind Tunnel at Ames Research Center is being modified to upgrade and expand the research capabilty of the facility. The modification project includes an enhancement of the wind-tunnel drive power capability by installing large capacity electric motors and new drive fans to attain higher airspeeds in the existing 40- by 80-ft test section. It also involves the constructin of a new tunnel leg which includes a larger 80-- by 120-ft test section. The 40-by 80-ft test section will have a maximum airspeed approaching 300 knots. It was previously limited to about 200 knots. The maximum airspeed of the 80- by 120-ft test section will be about 100 knots. Becaue of the critical nature of the drive fans in the operation of the facility, an extensive effort was undertaken to verify, for each blade-retention system, its structural integrity and its dynamic characteristics.

Warmbrodt, W.↗
NASA NTRS2008

Models of Lift and Drag Coefficients of Stalled and Unstalled Airfoils in Wind Turbines and Wind Tunnels

Equations are developed with which to calculate lift and drag coefficients along the spans of torsionally-stiff rotating airfoils of the type used in wind turbine rotors and wind tunnel fans, at angles of attack in both the unstalled and stalled aerodynamic regimes. Explicit adjustments are made for the effects of aspect ratio (length to chord width) and airfoil thickness ratio. Calculated lift and drag parameters are compared to measured parameters for 55 airfoil data sets including 585 test points. Mean deviation was found to be -0.4 percent and standard deviation was 4.8 percent. When the proposed equations were applied to the calculation of power from a stall-controlled wind turbine tested in a NASA wind tunnel, mean deviation from 54 data points was -1.3 percent and standard deviation was 4.0 percent. Pressure-rise calculations for a large wind tunnel fan deviated by 2.7 percent (mean) and 4.4 percent (standard). The assumption that a single set of lift and drag coefficient equations can represent the stalled aerodynamic behavior of a wide variety of airfoils was found to be satisfactory.

Spera, David A.↗
NASA NTRS1986

Aerodynamic performance of two fifteen-percent-scale wind-tunnel drive fan designs

An experimental and analytical investigation of two fan blade designs was conducted. The fan blades tested were 15 percent scale models of the blades used in the National Full Scale Aerodynamic Complex fan drive at NASA Ames Research Center. The fan blades were composed of NACA-65 and modified NACA-65-series airfoil design sections. The blades with modified 65-series sections incorporated increased thickness on the upper surface, between the leading edge and the one-half chord position. Twist and taper were the same for both blade designs. The fan blades with modified 65-series sections were found to have an increase in stall margin when they were compared with the unmodified blades. The experimental performance data agreed favorably with theoretical calculations.

Signor, D. B.↗
NASA NTRS1988

An experimental investigation of two 15 percent-scale wind tunnel fan-blade designs

An experimental 3-D investigation of two fan-blade designs was conducted. The fan blades tested were 15 percent-scale models of blades to be used in the fan drive of the National Full-Scale Aerodynamic Complex at NASA Ames Research Center. NACA 65- and modified NACA 65-series sections incorporated increased thickness on the upper surface, between the leading edge and the one-half-chord position. Twist and taper were the same for both blade designs. The fan blades with modified 65-series sections were found to have an increased stall margin when they were compared with the unmodified blades.

Signor, David B.↗
NASA NTRS2017

Development of a Rotating Rake Array for Boundary-Layer-Ingesting Fan-Stage Measurements

The recent Boundary-Layer-Ingesting Inlet/Distortion Tolerant Fan wind tunnel experiment at NASA Glenn Research Center's 8-foot by 6-foot supersonic wind tunnel examined the performance of a novel inlet and fan stage that was designed to ingest the vehicle boundary layer in order to take advantage of a predicted overall propulsive efficiency benefit. A key piece of the experiment's instrumentation was a pair of rotating rake arrays located upstream and downstream of the fan stage. This paper examines the development of these rake arrays. Pre-test numerical solutions were sampled to determine placement and spacing for rake pressure and temperature probes. The effects of probe spacing and survey density on the repeatability of survey measurements was examined. These data were then used to estimate measurement uncertainty for the adiabatic efficiency.

Wolter, John D.↗
NASA NTRS2017

Development of a Rotating Rake Array for Boundary-Layer-Ingesting Fan-Stage Measurements

The recent Boundary-Layer-Ingesting Inlet/Distortion Tolerant Fan wind tunnel experiment at NASA Glenn Research Center's 8- by 6-foot Supersonic Wind Tunnel (SWT) examined the performance of a novel inlet and fan stage that was designed to ingest the vehicle boundary layer in order to take advantage of a predicted overall propulsive efficiency benefit. A key piece of the experiment's instrumentation was a pair of rotating rake arrays located upstream and downstream of the fan stage. This paper examines the development of these rake arrays. Pre-test numerical solutions were sampled to determine placement and spacing for rake pressure and temperature probes. The effects of probe spacing and survey density on the repeatability of survey measurements was examined. These data were then used to estimate measurement uncertainty for the adiabatic efficiency.

turbomachinery↗
NASA NTRS1989

Ultrasonic pulsed phase locked loop interferometer for bolt load measurements

The pulsed phase-locked-loop bolt monitor (P2L2) that uses ultrasonic waves to measure bolt preload with accuracies ranging from 1 to 3 percent (depending on the specific bolt) is described. To remeasure bolt load after installation, a thermal calibration factor compensates for bolt temperature changes, and a standard reference block allows correction for acoustic phase errors due to measurement equipment configuration such as utilization of a different transducer, couplant, or cable. Some examples of critical applications including Space Shuttle landing-gear wheels and NASA wind-tunnel fan blades are discussed.

Allison, S. G.↗
NASA NTRS2019

Assessment of Automated Fiber Placement for the Fabrication of Composite Wind Tunnel Blades

Composite wind tunnel blades are frequently fabricated by hand layup of prepreg fabrics. Though well proven, this fabrication method is laborious and expensive. The study described in this paper used the Integrated Structural Assembly of Advanced Composites (ISAAC) facility at the NASA Langley Research Center to explore whether automated fiber placement (AFP) could reduce manufacturing time and cost for production of wind tunnel blades. Two blades, taken from two NASA wind tunnels, were investigated as representative geometries. Computer-aided design models of the blade surfaces were created, and AFP process planning and programming were employed to study the manufacturability of the shapes. A placement/cure tool was manufactured for the chosen blade surface from thermoplastic material using an additive manufacturing process. The present study revealed that the AFP head geometry, primarily the heater configuration of the ISAAC system, is the primary constraint that limits the ability to manufacture the selected wind tunnel fan blades using AFP.

Grenoble, Ray↗
NASA NTRS1977

Acoustic performance of two 1.83-meter-diameter fans designed for a wind-tunnel drive system

A parametric study was made of the noise generated by two 1.83-m (6-ft) diameter fans operating up to a maximum pressure ratio of 1.03. One fan had 15 rotor blades, 23 stator blades, and a maximum rotational speed of 1200 rpm. The other fan had 9 rotor blades, 13 stator blades, and a maximum speed of 2,000 rpm. The fans were approximately 1/7-scale models of the 12.2-m (40-ft) diameter fans proposed for repowering the NASA-Ames 40- by 80 foot wind tunnel. The fans were operated individually in a 23.8-m (78-ft) long duct. Sound pressure levels in the duct were used to determine radiated acoustic power as fan speed, blade angle, and mass flow were varied. Results show that the low speed fan was slightly quieter than the high speed fan and, when scaled to full scale, would be 16 db quieter than the present wind tunnel fans. The fan noise varied directly with thrust regardless of whether thrust was varied by rotational speed or blade setting for the ranges studied.

Soderman, P. R.↗