CyberForce2020: Leading an army of 380+ APT hackers against innocent windmills.
Abstract not provided.
Phan, Kandy↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Ensemble cure kinetics network (ECK-Net): A method to derive cure kinetics of thermosetting resin
This paper introduces an Ensemble Cure Kinetics Network (ECK-Net), a neural network (NN)–based framework for modeling the cure kinetics of thermosetting resins within a phenomenological context. ECK-Net replaces traditional analytic models, which require extensive chemical insight and multiple isothermal/non-isothermal experiments, with a data-driven surrogate that maps nonlinear relationships between temperature, degree of cure, and reaction rate from differential scanning calorimetry data. The proposed approach predicts input-dependent kinetic coefficients of a generalized nth-order reaction equation rather than reaction rates directly, enabling a single unified model to represent various epoxy systems without relying on iso-conversional analysis or predefined functional forms. To ensure robustness, multiple independently trained networks under different random initializations are blended through an ensemble strategy, effectively mitigating the stochastic variability inherent to neural networks. The framework is validated using experimental datasets from multiple resin systems, including aerospace-grade materials (Toray 3900-2, Cycom 5320-1, and Hexcel 8552) and a windmill-grade resin (RIMR 035c). The model accurately reproduces the temporal evolution of the degree of cure under manufacturers’ recommended cure cycles across all tested resins systems, yielding Pearson’s correlation coefficients of 0.992, 0.994, 0.993, 0.997, respectively. To demonstrate process-level applicability, the trained network was implemented within the Abaqus environment to simulate out-of-autoclave (OOA) curing process of the CFRP panel composed of Toray T830H-6K/3900-2D prepreg. The simulation results showed excellent agreement with experimental temperature response (maximum peak temperature, simulation: 189.6 °C, experiment: 188.5 °C) and the final degree of cure (simulation: 0.948, experiment: 0.960 ± 0.013), confirming ECK-Net’s capability as a reliable alternative to conventional cure kinetics modeling methods.
Composite curing↗
2022 roadmap on 3D printing for energy
The energy transition is one of the main challenges of our society and therefore a major driver for the scientific community. To ensure a smart transition to a sustainable future energy scenario different technologies such as energy harvesting using solar cells or windmills and chemical storage in batteries, super-capacitors or hydrogen have to be developed and ultimately deployed. New fabrication approaches based on additive manufacturing and the digitalization of the industrial processes increase the potential to achieve highly efficient and smart technologies required to increase the competitiveness of clean energy technologies against fossil fuels. In this frame, the present roadmap highlights the tremendous potential of 3D printing as a new route to fully automate the manufacturing of energy devices designed as digital files. Additionally, this article gives numerous guidelines to maximize the performance and efficiency of the next generation of 3D printed devices for the energy transition while reducing the waste of critical raw materials. In particular, the paper is focused on the current status, present challenges and the expected and required advances of 3D printing for the fabrication of the most relevant energy technologies such as fuel cells and electrolysers, batteries, solar cells, super-capacitors, thermoelectric generators, chemical reactors and turbomachinery.
36 MATERIALS SCIENCE↗
Three-state Potts nematic order in stacked frustrated spin models with SO(3) symmetry
Here, we propose stacked two-dimensional lattice designs of frustrated and SO(3) symmetric spin models consisting of antiferromagnetic (AF) triangular and ferromagnetic (FM) sixfold symmetric sublattices that realize emergent $\mathbb{Z}_{3}$ Potts nematic order. Considering bilinear-biquadratic spin interactions, our models describe an SO(3)-symmetric triangular lattice AF subject to a fluctuating magnetization arising from the FM coupled sublattice. We focus on the classical AFM-FM windmill model and map out the zero- and finite-temperature phase diagram using Monte Carlo simulations and analytical calculations. We discover a state with composite Potts nematic order above the ferrimagnetic three-sublattice up-up-down ground state and relate it to Potts phases in SO(3)-broken Heisenberg and Ising AFMs in external magnetic fields. Finally, we show that the biquadratic exchange in our model is automatically induced by thermal and quantum fluctuations in the purely bilinear Heisenberg model, easing the requirements for realizing these lattice designs experimentally.
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
Visualization of Chiral Electronic Structure and Anomalous Optical Response in a Material with Chiral Charge Density Waves
Chiral materials have attracted significant research interests as they exhibit intriguing physical properties, such as chiral optical response, spin-momentum locking, and chiral induced spin selectivity. Recently, layered transition metal dichalcogenide 1T–TaS 2 has been found to host a chiral charge density wave (CDW) order. Nevertheless, the physical consequences of the chiral order, for example, in electronic structures and the optical properties, are yet to be explored. Here, we report the spectroscopic visualization of an emergent chiral electronic band structure in the CDW phase, characterized by windmill-shaped Fermi surfaces. Further, we uncover a remarkable chirality-dependent circularly polarized Raman response due to the salient in-plane chiral symmetry of CDW, although the ordinary circular dichroism vanishes. Chiral Fermi surfaces and anomalous Raman responses coincide with the CDW transition, proving their lattice origin. Our Letter paves a path to manipulate the chiral electronic and optical properties in two-dimensional materials and explore applications in polarization optics and spintronics.
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
Comparative Life Cycle Assessment of Injection Molded and Big Area Additive Manufactured NdFeB Bonded Permanent Magnets
Permanent magnets are expected to play a crucial role in the realization of the clean economy. In particular, the neodymium-iron-boron (Nd2Fe14B or NdFeB) magnets, which have the highest energy density among rare earth permanent magnets, are needed for building more efficient windmill generators, electric vehicle motors, etc. Currently, near-net shape magnets can be either made through sintering and compression molding with extensive post machining or directly through injection molding. However, injection molding has a loading volume fraction limitation of 0.65 for nylon binders. A novel method of manufacturing bonded permanent magnets with loading fraction greater than 0.65 has been demonstrated using Big Area Additive Manufacturing (BAAM) printers. As energy density is directly proportional to the square of the magnet loading fraction, magnets produced using BAAM printers require less volume and magnetic material compared to that of injection molded magnets on average. A comparative LCA shows that this difference in magnetic powder consumption nearly constitutes the difference in the environmental impact categories. Even after assuming recycled magnetic input, the BAAM magnets perform better environmentally than injection molded magnets, especially in the ozone depletion category. Since BAAM printers can accommodate even higher loading fractions, at scale, BAAM printers possibly can bring about a significant decrease in rare earth mineral consumption and environmental emissions. So furthermore, single screw extrusion enables BAAM printers to have high print speeds and allow them to be economically competitive against injection molding. Therefore, BAAM printed magnets show promise in transitioning towards the clean economy.
36 MATERIALS SCIENCE↗
Boride-Carbon Hybrid Technology to Produce Ultra-Wear and Corrosion Resistant Surfaces for Applications in Harsh Conditions (Final Technical Report)
Engineered functional surfaces play an important role to enable new products and manufacturing processes that can endure harsh service conditions such as high impact and contact loads, highly abrasive wear, extreme temperatures, and corrosive environments. Engineered surfaces can also be instrumental to improving the efficient use of energy by reducing frictional losses and extending service life. The main objective of this project was to develop a hybrid surface engineering technology that combines the advantages of a novel ultrafast boriding process with the next generation of superhard carbon coatings. The hypothesis was that this hybrid process will offer an unprecedented combination of wear and corrosion resistance, low frictional losses and affordability for treated parts so that it can be utilized in many applications. During this project, a duplex process was developed that combines the advantages of ultra-fast electrochemical boriding with those of hard tetrahedral amorphous carbon coatings. Both technologies can be combined to form a hybrid technology that is characterized by low friction and wear properties combined with corrosion and fatigue resistance. Good adhesion of both layers to each other was one main goal of this project, that has been achieved with HF1 adhesion through the Rockwell-C adhesion test. In this project, the mechanical properties of the hybrid coating were modeled through a finite-element analysis approach. We can conclude that the FEA model resembles the actual samples and be utilized to predict mechanical behavior under impacts. Based on this model, application-oriented load conditions can be simulated for optimal layer design regarding thickness and mechanical properties. To exemplify, one conclusion that can be drawn from the nanoindentation model is a boride layer thickness of 50 µm is sufficient to effectively support the carbon coating on the identified AISI 1045 low carbon steel substrate material. The duplex treatment yields wear rates as low as 6 x 10 -8 mm 3 N -1 m -1 and a coefficient of friction of 0.14 when tested against a steel counter face in a ball-on-disk test setup. On the other hand, the wear rate of the only-borided AISI 1045 steel was 5 x 10 -5 mm 3 N -1 m -1 , about three orders of magnitude higher than the duplex coating. At the same time, duplex treated samples experience corrosion resistance, which could not be achieved with single-layer carbon coatings. The developed surface treatment withstands a 3-hour exposure to 15% HCl, while the only carbon coated counter sample shows severe delamination of the coating due to pin hole corrosion. The boride layer is chemically stable and pin hole free because it is formed through an electrochemical process under high current densities (700 mA/cm 2 ) and high temperature. Additionally, the hybrid coating led to at least 3x increase in fatigue strength of the steel substrate, which exceeds the target performance of 30% improvement. There are numerous potential applications for the duplex coatings. A representative application is bearing ball coatings for off-shore windmills. Compared to currently employed surface technologies in this field, the initial costs of applying our technology might be higher due to more process steps but the performance benefits lead to an increased life time of treated parts, which will lower the maintenance and replacement costs in the long-term. To validate the technology for this specific application, the team is currently investigating the process of white etching crack initiation of the duplex coating in collaboration with ANL. Overall, this project successfully validated that the boride-carbon hybrid technology can withstand harsh conditions. One possible approach to commercialization under consideration is to transfer the technology to a startup or an existing coatings company.
36 MATERIALS SCIENCE↗
Deployable Element Ultra-High Vacuum Pump
Advancing Ultra High Vacuum (UHV) Pumping Technology: The deployable UHV pump team has designed a theoretical model to boost efficiency in high vacuum environments. Traditional systems face challenges with random molecular motion. The innovative windmill design, using titanium sublimation technology, reduces randomness by deploying a gettering surface that actively captures particles. This marks a notable advancement in UHV pumping technology.
43 PARTICLE ACCELERATORS↗
Deployable Element Ultra High Vacuum Pump
Most existing vacuum pump technologies remain stationary, limiting their effectiveness in a molecular environment. In low vacuum environments, molecules move in a particular path towards the source of pumping. As the mean-free-path increases, the system’s ability to capture molecules diminishes and pump-down time increases. To address this, the team explored various designs that would deploy the pump surface closer to the molecules. After several iterations, a “windmill” shape for the final design. This design employs titanium sublimation technology in a deployable configuration, effectively reducing the distance between residual molecules and the pump surfaces, thereby minimizing randomness and improving particle capture.
Etayem, Brandon [Northern Illinois U.]↗
Kepler-1661 b: A Neptune-sized Kepler Transiting Circumbinary Planet around a Grazing Eclipsing Binary
We report the discovery of a Neptune-sized (R{sub p}=3.87±0.06R{sub ⊕}) transiting circumbinary planet, Kepler-1661 b, found in the Kepler photometry. The planet has a period of ∼175 days and its orbit precesses with a period of only 35 yr. The precession causes the alignment of the orbital planes to vary, and the planet is in a transiting configuration only ∼7% of the time as seen from Earth. As with several other Kepler circumbinary planets, Kepler-1661 b orbits close to the stability radius, and is near the (hot) edge of the habitable zone. The planet orbits a single-lined, grazing eclipsing binary, containing a 0.84 M{sub ⊙} and 0.26 M{sub ⊙} pair of stars in a mildly eccentric (e = 0.11), 28.2 day orbit. The system is fairly young, with an estimated age of ∼1–3 Gyr, and exhibits significant starspot modulations. The grazing eclipse configuration means the system is very sensitive to changes in the binary inclination, which manifests itself as a change in the eclipse depth. The starspots contaminate the eclipse photometry, but not in the usual way of inducing spurious eclipse timing variations. Rather, the starspots alter the normalization of the light curve, and hence the eclipse depths. This can lead to spurious eclipse depth variations, which are then incorrectly ascribed to binary orbital precession.
79 ASTRONOMY AND ASTROPHYSICS↗