Zero Thermal Expansion Composites of High Strength and Stiffness
Zero thermal expansion composites of high strength and stiffness
Dow, N. F.↗
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Tubular composite structural elements having zero thermal expansion
Structural efficiency of composite tube columns with zero axial coefficient of thermal expansion, discussing three dimensional and planar fiber arrays
Dow, N. F.↗
Graphite/polyimide laminates with near-zero thermal expansion
Composite structures can be laminated to have very low coefficients of thermal expansion. Such structures are light and strong and have many uses where expansion or contraction with temperature change is undesirable. One application is with instruments that measure thermal expansion.
Reynolds, W. N.↗
Composites with nearly zero thermal expansion
Graphite, glass, and resin composite is very strong, stiff, and thermally stable. As mounting material for antennas, mirrors and lenses, composite minimizes structural distortion and misalignment. Rods of substance are made by pulling preimpregnated ribbon of glass and graphite through die. When materials are combined in proper proportion, graphite contracts, and glass and resin expand as temperature increases. Matrix for fiber may be polysulfane, epoxy, polyimide, or othe resin.
Dunn, T. J.↗
Precise Stabilization of the Optical Frequency of WGMRs
Crystalline whispering gallery mode resonators (CWGMRs) made of crystals with axial symmetry have ordinary and extraordinary families of optical modes. These modes have substantially different thermo-refractive constants. This results in a very sharp dependence of differential detuning of optical frequency on effective temperature. This frequency difference compared with clock gives an error signal for precise compensation of the random fluctuations of optical frequency. Certain crystals, like MgF2, have turnover points where the thermo-refractive effect is completely nullified. An advantage for applications using WGMRs for frequency stabilization is in the possibility of manufacturing resonators out of practically any optically transparent crystal. It is known that there are crystals with negative and zero thermal expansion at some specific temperatures. Doping changes properties of the crystals and it is possible to create an optically transparent crystal with zero thermal expansion at room temperature. With this innovation s stabilization technique, the resultant WGMR will have absolute frequency stability The expansion of the resonator s body can be completely compensated for by nonlinear elements. This results in compensation of linear thermal expansion (see figure). In three-mode, the MgF2 resonator, if tuned at the turnover thermal point, can compensate for all types of random thermal-related frequency drift. Simplified dual-mode method is also available. This creates miniature optical resonators with good short- and long-term stability for passive secondary frequency ethalon and an active resonator for active secondary frequency standard (a narrowband laser with long-term stability).
Savchenkov, Anatoliy↗
Nonlinear acoustics and the thermal expansivity of glass
The paper shows the intrinsic relationship between acoustical nonlinearity and the thermal expansivity of crystalline solids (a thermal measure of anharmonicity) from consideration of the 'static' radiation field generated by the vibrating lattice (atomic) sources of the crystal. A modification of the theory to account for long-range structural disorder in glass is proposed and applied to an explanation of the zero thermal expansivity at the cross-over temperature in silicate and titanium silicate glasses. Experimental evidence which validates the essential features of the theory is presented. An application of nonlinearity measurement, based on these results, to the processing of ULE glass, where the addition of titanium in various amounts is used to establish the temperature at which the zero thermal expansivity occurs, is suggested.
Cantrell, John H.↗
Sensitivity of the coefficients of thermal expansion of selected graphite reinforced composite laminates to lamina thermoelastic properties
An analytical study of the sensitivity of the laminate coefficient of thermal expansion, CTE, to changes in lamina elastic properties has been made. High modulus graphite/epoxy (P75/934, P100/934, P120/934), graphite/aluminum (P100/Al), and graphite/glass (HMS/Gl) composite materials were considered in quasi-isotropic, low thermal stress, and 'near-zero' thermal expansion laminate configurations. The effects of a positive or negative 10 percent change in lamina properties on laminate CTE is strongly dependent upon both the composite material and the laminate configuration. A 10 percent change in all of the lamina properties had very little effect on the laminate CTE of the HMS/Gl composite laminates investigated. The sensitivity and direction of change in the laminate CTE of Gr/934 depended very strongly on the fiber properties. A 10 percent change in the lamina transverse CTE resulted in changes as large as 0.216 ppm/C in the laminate CTE of a quasi-isotropic Gr/934 laminate. No significant difference was observed in the sensitivity of the laminate CTE of the P100/934 and P120/934 composite materials due to changes in lamina properties. Large changes in laminate CTE can result from measured temperature and radiation effects on lamina properties.
Tompkins, S. S.↗
Millimeter-wave antenna system
Parabolic reflectors fabricated from Carbon Fiber Reinforced Plastic (CFRP) composite material will not distort their shape by more than 3 percent of millimeter wavelength, despite large temperature differences on reflector surfaces. CFRP has zero thermal expansion. It is derived from charred polyacrylonitrite plastic filaments that are combined with epoxy resin.
Evans, J.↗
Interfacial Effects on the Thermal and Mechanical Properties of Graphite/Copper Composites
Graphite surfaces are not wet by pure copper. This lack of wetting has been responsible for a debonding phenomenon that has been found in continuous graphite fiber reinforced copper matrix composites subjected to elevated temperatures. By suitably alloying copper, its ability to wet graphite surfaces can be enhanced. Information obtained during sessile drop testing has led to the development of a copper-chromium alloy that suitably wets graphite. Unidirectionally reinforced graphite/copper composites have been fabricated using a pressure infiltration casting procedure. P100 pitch-based fibers have been used to reinforce copper and copper-chromium alloys. X-ray radiography and optical microscopy have been used to assess the fiber distribution in the cast composites. Scanning electron microscopy and Auger electron spectroscopy analyses were conducted to study the distribution and continuity of the chromium carbide reaction phase that forms at the fiber/matrix interface in the alloyed matrix composites. The effects of the chromium in the copper matrix on the mechanical and thermal properties of P100Gr/Cu composites have been evaluated through tensile testing, three-point bend testing, thermal cycling and thermal conductivity calculations. The addition of chromium has resulted in an increased shear modulus and essentially zero thermal expansion in the P100Gr/Cu-xCr composites through enhanced fiber/matrix bonding. The composites have longitudinal tensile strengths in excess of 700 MPa with elastic moduli of 393 GPa. After 100 hr at 760 deg C 84 percent of the as-cast strength is retained in the alloyed matrix composites. The elastic moduli are unchanged by the thermal exposure. It has been found that problems with spreading of the fiber tows strongly affect the long transverse tensile properties and the short transverse thermal conductivity of the P100Gr/Cu-xCr composites. The long transverse tensile strength is limited by rows of touching fibers which are paths of easy crack propagation under low tensile loads. The short transverse thermal conductivity is dictated by the fiber/matrix interface. Conduction across this interface has been estimated to be two orders of magnitude lower than that across the composite. This is due to the mechanical, and not chemical, nature of Gr/Cu bond.
Devincent, Sandra Marie↗
Thermally induced changes in the focal distance of composite mirrors - Composites with a zero coefficient of thermal expansion of the radius of curvature
Calculations are presented of the coefficient of thermal expansion (CTE) of the radius of curvature of the reflector face sheets made of a quasi-isotropic composite. It is shown that, upon cooling, the change of the CTE of the focal distance of the mirror is equal to that of the radius of the curvature of the reflector face sheet. The CTE of the radius of the curvature of a quasi-isotropic composite face sheet depends on both the in-plane and the out-of-plane CTEs. The zero in-plane CTE of a face sheet does not guarantee mirrors with no focal length changes.
Dolgin, Benjamin P.↗
Requirements and design of the graphite/epoxy structural elements for the optical telescope assembly of the space telescope
The production of the Space Telescope's Metering Truss Structure (MTS) and Focal Plane Structure (FPS), which are of graphite/epoxy, is described. Graphite/epoxy laminates were chosen because of their high strength and stiffness, low weight, and a controlled coefficient of thermal expansion approaching zero. Photocopy masters, which are dimensionally accurate and stable photographic reproductions of full size engineering drawings, allowed the exact assembly of bonded or bolted parts by assembly mechanics, cutting costs and speeding production. While moisture absorption, high through-the-thickness coefficient of thermal expansion effects, and labor-intensive layup costs are potentially problematic in some cases, it is expected that solutions can be found through analytical and developmental programs.
Golden, C. T.↗
A precision star tracker utilizing advanced techniques and materials
An image dissector star tracker has been developed which operates in the photon counting mode making it possible to utilize all digital electronics. A unique pulse processing circuit allows bright stars to be tracked as well as dim stars. Thermal mechanical stability has been greatly enhanced by fabricating a housing with graphite/epoxy composite material with a linear coefficient of thermal expansion near zero. Test results indicate the +10 Mv stars can be acquired and tracked, while position variation with star intensity is less than 2 arc seconds from 2.5 Mv to +10 Mv. The noise equivalent angle for a +8 Mv star is 3 arc seconds. Polynominal correction for remaining cross-coupling and nonlinearity reduced error over total 1 x 1 deg field to 1.5 arc seconds.
Gates, R. F.↗
Structural requirements and technology needs of geostationary platforms
To identify structural requirements and technology needs of the geostationary platforms, two design alternatives are analyzed with respect to utilities accommodation, interface, and strength and stiffness requirements. Alternative 1 is comprised of 6,800 kg (15,000 lb) platform modules, each delivered to low earth orbit (LEO) with an attached orbit transfer vehicle (OTV) in a single Shuttle flight, deployed, and transferred to a geostationary constellation of platforms. Alternative 2 is made up of 16,800 kg (37,000 lb) platform modules, each delivered to LEO, deployed, mated to a 2 stage OTV (delivered to LEO in two additional Shuttle flights) and transferred to GEO for docking with other modules to form a single large platform. The top candidates for deployable structure elements are the expandable truss beam and the Astromast. The beam, fabricated of graphite/epoxy with a designed coefficient of thermal expansion of zero, provides good packaging density and high strength and stiffness per unit weight. The Astromast provides the best packaging density, but lacks the strength and stiffness required for the platform payloads. A graphite/epoxy mast with the Astromast packaging density is an advancement in technology needed for optimizing the geostationary platform designs.
Stone, G. R.↗
Large furlable antenna study
The parametric study of the performance of large furlable antennas is described and the availability of various size antennas is discussed. Three types of unfurlable reflector designs are considered: the wrapped rib, the polyconic, and the maypole. On the basis of these approaches, a space shuttle launch capability, and state-of-the-art materials, it is possible to design unfurlable reflectors as large as 130 feet (40 meters) in diameter to operate at 10 GHz and 600 feet (183 meters) in diameter at 0.5 GHz. These figures can be increased if very low thermal coefficient of expansion materials can be developed over the next 2-5 years. It is recommended that a special effort be made to develop light weight materials that would provide nearly zero thermal coefficient of expansion and good thermal conductivity within the next 10 years. A conservative prediction of the kinds of unfurlable spacecraft antennas that will be available by 1985 with orbital performance predicted on the basis of test data and with developed manufacturing processes is summarized.
Campbell, G. K. C.↗
Optimal design of a thermally stable composite optical bench
The Lidar Atmospheric Sensing Experiment will be performed aboard an ER-2 aircraft; the lidar system used will be mounted on a lightweight, thermally stable graphite/epoxy optical bench whose design is presently subjected to analytical study and experimental validation. Attention is given to analytical methods for the selection of such expected laminate properties as the thermal expansion coefficient, the apparent in-plane moduli, and ultimate strength. For a symmetric laminate in which one of the lamina angles remains variable, an optimal lamina angle is selected to produce a design laminate with a near-zero coefficient of thermal expansion. Finite elements are used to model the structural concept of the design, with a view to the optical bench's thermal structural response as well as the determination of the degree of success in meeting the experiment's alignment tolerances.
Gray, C. E., Jr.↗
Effects of additives on the processing and properties of LARC-TPI polyimide
The blending of LARC-TPI polyimide with the thermotropic liquid crystal polymer designated Xydar and with four different oligomeric imide materials has facilitated the resulting resin systems' processing into films while enhancing their mechanical properties and lowering their coefficient of thermal expansion to virtually zero. Two film-formation processes have been evaluated: (1) the casting of polyamic acid films followed by thermal imidization and biaxial stretching, and (2) the blown-film melt-extrusion of fully imidized LARC-TPI polymer. The best results have been obtained through the use of Xydar as a processing aid at levels in the 10-30 percent range.
Elandjian, L.↗
Micro-mechanics of micro-composites
The Structural Dynamics branch at NASA LaRC is working on developing an active passive mount system for vibration control. Toward this end a system utilizing piezoelectric actuators is currently being utilized. There are limitations to the current system related to space applications under which it is desired to eliminate deformations in the actuators associated with thermal effects. In addition, a material that is readily formable into complex shapes and whose mechanical properties can be optimized with regards to vibration control would be highly desirable. Microcomposite material are currently under study to service these needs. Microcomposite materials are essentially materials in which particles on the scale of microns are bound together with a polyimide (LaRC Si) that has been developed at LaRC. In particular a micro-composite consisting of LaRC Si binder and piezoelectric ceramic particles shows promise in satisfying the needs of the active passive mount project. The LaRC/ Si microcomposite has a unique combination of piezoelectric properties combined with a near zero coefficient of thermal expansion and easy machinability. The goal of this ASEE project is to develop techniques to analytically determine important material properties necessary to characterize the dynamic properties of actuators and mounts made from the LaRC Si / ceramic microcomposite. In particular, a generalized method of cells micromechanics originally developed at NASA Lewis is employed to analyze the microstructural geometry of the microcomposites and predict the overall mechanical properties of the material. A testing program has been established to evaluate and refine the GMC approach to these materials. In addition, a theory of mixtures analysis is being developed that utilizes the GMC micromechanics information to analyze complex behavior of the microcomposite material which has a near zero CTE.
Donovan, Richard P.↗
A concept for improving the dimensional stability of filamentary composites in one direction
Investigation of filamentary composites having high strength and stiffness and a zero thermal coefficient of expansion in one direction shows that advanced filament materials, such as boron, have substantial advantages over conventional filamentary composites. Various other results are discussed, including guidelines and analysis methods for further evaluation.
Dow, N. F.↗