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All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Wind Tunnel Testing of AFC over a Deflected Aileron on the High-Lift Common Research Model

Active flow control (AFC) using discrete fluidic actuators distributed along the span, just upstream of the deflected aileron of the 10% scale high-lift version of the Common Research Model (CRM-HL), was evaluated during a wind tunnel test in the NASA Langley 14- by 22-Foot Subsonic Tunnel. For this set of experiments, a new outboard section was fabricated incorporating a deflectable aileron. Aileron deflection angles of 0, 7.5, 16, and 25 were investigated. This experimental investigation is in response to a recent study by Boeing potential to use AFC with a drooped aileron during takeoff to improve lift-to-drag ratio (L/D) by as much as 5%, depending on AFC mass flow rate. AFC is used at deflection angles above the nominal deflection of 7.5 to control the resulting flow separation that occurs and potentially improve L/D. Improvements in aircraft low-speed L/D can affect vehicle range and/or payload. Tuft flow visualization data, steady and unsteady surface pressure data, and force and moment data are used to compare the flowfields with and without AFC. Parameters varied include actuator momentum coefficient and aileron deflection angle. The surface pressure and tuft flow visualization results indicate that without AFC, the flow over a majority of the aileron upper surface is separated for aileron deflection angles larger than 7.5. When AFC is applied, the flow is reattached to the aileron. Force and moment results show that a local increase in lift leads to an increase in L/D of at least 3.5% using mass flow rates thought to be available from air sources onboard a commercial transport.

AFC↗
NASA NTRSDate not supplied

Wind Tunnel Testing of AFC over a Deflected Aileron on the High-Lift Common Research Model

Active flow control (AFC) using discrete fluidic actuators distributed along the span, just upstream of the deflected aileron of the 10% scale high-lift version of the Common Research Model (CRM-HL), was evaluated during a wind tunnel test in the NASA Langley 14- by 22-Foot Subsonic Tunnel. For this set of experiments, a new outboard section was fabricated incorporating a deflectable aileron. Aileron deflection angles of 0, 7.5, 16, and 25 were investigated. This experimental investigation is in response to a recent study by Boeing potential to use AFC with a drooped aileron during takeoff to improve lift-to-drag ratio (L/D) by as much as 5%, depending on AFC mass flow rate. AFC is used at deflection angles above the nominal deflection of 7.5 to control the resulting flow separation that occurs and potentially improve L/D. Improvements in aircraft low-speed L/D can affect vehicle range and/or payload. Tuft flow visualization data, steady and unsteady surface pressure data, and force and moment data are used to compare the flowfields with and without AFC. Parameters varied include actuator momentum coefficient and aileron deflection angle. The surface pressure and tuft flow visualization results indicate that without AFC, the flow over a majority of the aileron upper surface is separated for aileron deflection angles larger than 7.5. When AFC is applied, the flow is reattached to the aileron. Force and moment results show that a local increase in lift leads to an increase in L/D of at least 3.5% using mass flow rates thought to be available from air sources onboard a commercial transport.

AFC↗
NASA NTRS2023

Flow Control for Enhanced Aileron Effectiveness on a Commercial Aircraft

Active flow control was applied to the ailerons of a representative future short/medium-range twin-engine airplane to improve aerodynamic performance during high-lift operations. The study is aimed at reduced drag and enhanced lift over the range of practical angles of attack, including stall. These benefits translate to airplane performance improvements, such as longer range or larger payload. Various flow control techniques were explored using Computational Fluid Dynamics and the aerodynamic performance enhancements were benchmarked against the baseline configuration. The computational analyses are used to quantify aerodynamic benefits, as well as the input required for actuation. The results were used in a system integration study for identifying potential practical implementations, which are described in a companion paper. Combined with the integration analysis, the objective of this project is to identify the most promising flow control candidates that potentially provide material net airplane level enhancements using onboard fluidic sources. The current study indicates that up to 5% net improvement in L/D at takeoff is potentially achievable using active flow control on the aileron, after accounting for factors of system integration.

CFD↗
NASA NTRS2022

Low-Speed Performance Enhancement using Localized Active Flow Control: Program Overview and Summary (1/4)

The Boeing team executed a NASA task order, titled “Low Speed Performance Enhancement using Localized Active Flow Control”, under the BAART framework NNL16AA04B, contract number 80LARC20F0082. The project was executed from Sept. 2020 through April 2022 with the objective to explore localized active flow control (AFC) concepts on a representative commercial aircraft. A detailed literature review solidified the choice of AFC concepts to be explored, including AFC over a deflected aileron, in the leading edge region of the wing, and in the nacelle/pylon/wing region. All three concepts were investigated with numerical tools. The results were used in an integration study to assess the net benefits over the lifetime of a commercial aircraft. The aerodynamic studies concluded that AFC applied over a deflected aileron yields significant net L/D improvements (incl. the penalty of AFC system requirements) of up to potentially 5% L/D. Depending on the configuration, AFC applied in the leading edge region showed improvements in L/D of up to ~1.5%, as well as opportunities for maximum lift and increased lift at fixed angle of attack. AFC applied to the nacelle/pylon/wing region delivered 1.5% increase in L/D during take-off and ~4% increase in CLmax during landing. After considering assumed onboard sources, aspects of system integration and weight penalties, these aerodynamic improvements translate to: ~ 0.5% block fuel reduction potential for AFC over the aileron ~ 0.1% block fuel reduction potential for AFC in the LE slat region ~ 0.2% block fuel reduction potential for AFC in the nacelle/pylon/wing region considering take-off scenarios (potentially larger benefit may be realized considering the landing scenarios which haven’t been fully analyzed yet) The final report is comprised of four separate documents. The current document provides an overview and technical background. The second document details the numerical studies and the third document summarizes the integration and aircraft performance assessment. The fourth document focuses on the Common Research Model, specifically how AFC performs over a deflected aileron and how the NASA 10% scale wind tunnel model may be modified to implement an AFC equipped aileron. Each report offers significantly more detailed summaries and suggestions for future work.

Active flow control↗
NASA NTRS2022

Low-Speed Performance Enhancement Using Localized Active Flow Control: Localized Active Flow Control Simulations on a Reference Aircraft (2/4)

A study of the potential implementations of localized active flow control (AFC) technology onto future airplanes is presented. This collaborative investigation addresses key objectives of the NASA Advanced Air Transport Technology (AATT) Project, in terms of reduction in fuel consumption and lower emission. It specifically targets the goals set forth in a roadmap developed by the NASA/Boeing team. The roadmap is a result of a series of meetings held between the two parties over the years and it represents a shared vision for practical implementations, leading up to flight demonstrations of localized flow control. If successful, localized flow control may lead to important ramifications for next generation airplanes from both the economic and environmental perspectives. Under this contract localized AFC has been used to improve aerodynamic performance during high-lift operations using Computational Fluid Dynamics (CFD). Specifically, AFC has been applied at the aileron and at various location in the wing leading edge (LE) regions. The applications target reduced drag and enhanced lift over the range of practical angles of attack, including stall. These benefits translate to airplane performance improvements, such as longer range or larger payload. The CFD results are used to quantify potential aerodynamic benefits, as well as the input required for actuation. This helps identify the most promising candidates, which potentially provide material net airplane level enhancements using onboard fluidic sources. The airplane configuration selected for the CFD study is a representative of a future short/medium-range twin-engine airplane dubbed the Reference Aircraft. A slew of AFC applications has been explored and their aerodynamic performance enhancements were benchmarked against the baseline Reference Aircraft. Promising AFC candidates have been deemed practical and potentially suitable for both the aileron and the wing LE implementations. The findings on the Reference Aircraft are used to guide the development of the AFC-enhanced aileron for the CRM-HL. The wind-tunnel model of the CRM-HL will be used by NASA to validate the AFC concepts, complementing the CFD-based analysis and the integration study (final report document #3).

CFD↗
NASA NTRSDate not supplied

Active Flow Control Enhanced Aileron of the High-Lift Common Research Model at Takeoff Condition

An experimental investigation was conducted in the NASA Langley 14- by 22-Foot Subsonic Tunnel on the NASA 10% scale High-Lift Common Research Model (CRM-HL) to improve the high-lift aerodynamic performance of the takeoff configuration. Active flow control (AFC) was applied at the aileron hinge line to control flow separation at high aileron deflection angles to increase lift-to-drag ratio (L/D). Improvements in low speed L/D can increase vehicle payload and/or range resulting in a more efficient vehicle. Aileron deflection angles of 0°, 7.5°, 16°, and 25° were investigated. Flow control was applied to the two largest aileron deflections, which are considered the high-lift (HL) improved takeoff configurations. A companion paper will discuss baseline flow characteristics of the CRM-HL at the three takeoff conditions: reference, nominal, and HL-improved. In this paper, we focus on the aerodynamic improvement obtained when AFC was applied to an aileron deflected at 16° relative to the nominal configuration of 7.5° deflection. Multiple flow control parameters, including actuator type, spacing, and intensity, were investigated to evaluate the efficiency of the actuation system. The different AFC configurations tested were assessed with tuft visualization, steady surface pressure data, and force and moment data. The results indicated that all actuation types and spacings examined led to an increase in lift across the range of angles of attack investigated. Flow separation was mitigated with the injection of momentum at the aileron hinge line. The configurations with the smallest spacing produced the highest improvement in L/D. Steady jet actuation showed higher efficiency but similar aerodynamic performance when compared to the sweeping jet actuators. This work was performed in support of the NASA Advanced Air Transport Technology (AATT) Project.

CRM-HL↗
NASA NTRSDate not supplied

Testing of High-Lift Common Research Model at Takeoff Configurations

The 10% scale High-Lift Common Research Model (CRM-HL) was tested in the NASA Langley 14- by 22-Foot Subsonic Tunnel (14x22) in support of the NASA Advanced Air Transport Technology (AATT) Project. The main objective of the wind tunnel test was to improve the aerodynamic performance of a representative aircraft model during takeoff operations using localized active flow control (AFC). This approach involves the application of AFC concepts locally to a relatively small region; therefore, it has the potential to cause minimal architectural change to current aircraft configurations. In addition, the power requirements of localized AFC could be supplied with onboard air resources. Recent exploratory studies identified the aileron as a target area for improving lift-to-drag ratio using localized AFC concepts. The idea is to deflect the ailerons beyond their nominal deflection angles and use AFC to reduce flow separation that occurs at larger aileron deflections. Several AFC concepts with different configurations were evaluated with the goal of achieving high-lift performance improvement. The assessment of AFC configurations is reported in a companion paper. The focus of the current paper is to report the data relevant to the CRM-HL takeoff configurations and establish a reference case for localized AFC application. Three takeoff configurations —reference, nominal, and high-lift improved—are documented. These takeoff configurations are obtained by varying aileron deflection. Wind tunnel measurements including surface static pressures and force and moment data are presented. In addition, surface tuft flow visualization, mainly on the aileron, is provided to understand the flow characteristics developed over the aileron during takeoff.

Lift-to-Drag↗
NASA NTRSDate not supplied

Testing of High-Lift Common Research Model at Takeoff Configurations

The 10% scale High-Lift Common Research Model (CRM-HL) was tested in the NASA Langley 14- by 22-Foot Subsonic Tunnel (14x22) in support of the NASA Advanced Air Transport Technology (AATT) Project. The main objective of the wind tunnel test was to improve the aerodynamic performance of a representative aircraft model during takeoff operations using localized active flow control (AFC). This approach involves the application of AFC concepts locally to a relatively small region; therefore, it has the potential to cause minimal architectural change to current aircraft configurations. In addition, the power requirements of localized AFC could be supplied with onboard air resources. Recent exploratory studies identified the aileron as a target area for improving lift-to-drag ratio using localized AFC concepts. The idea is to deflect the ailerons beyond their nominal deflection angles and use AFC to reduce flow separation that occurs at larger aileron deflections. Several AFC concepts with different configurations were evaluated with the goal of achieving high-lift performance improvement. The assessment of AFC configurations is reported in a companion paper. The focus of the current paper is to report the data relevant to the CRM-HL takeoff configurations and establish a reference case for localized AFC application. Three takeoff configurations —reference, nominal, and high-lift improved—are documented. These takeoff configurations are obtained by varying aileron deflection. Wind tunnel measurements including surface static pressures and force and moment data are presented. In addition, surface tuft flow visualization, mainly on the aileron, is provided to understand the flow characteristics developed over the aileron during takeoff.

Wind tunnel test↗
NASA NTRSDate not supplied

Active Flow Control Enhanced Aileron of the High-Lift Common Research Model at Takeoff Condition

An experimental investigation was conducted in the NASA Langley 14- by 22-Foot Subsonic Tunnel on the NASA 10% scale High-Lift Common Research Model (CRM-HL) to improve the high-lift aerodynamic performance of the takeoff configuration. Active flow control (AFC) was applied at the aileron hinge line to control flow separation at high aileron deflection angles ( δ a ) to increase lift-to-drag ratio (R/J). Improvements in low speed R/J can increase vehicle payload and/or range resulting in a more efficient vehicle. Aileron deflection angles of 0°, 7.5°, 16°, and 25° were investigated. Flow control was applied to the two largest aileron deflections, which are considered the high-lift (HL) improved takeoff configurations. A companion paper will discuss baseline flow characteristics of the CRM-HL at the three takeoff conditions: reference, nominal, and HL-improved. In this paper, we focus on the aerodynamic improvement obtained when AFC was applied to δ a = 16° relative to the nominal configuration, δ a = 7.5°. Multiple flow control parameters, including actuator type, spacing, and intensity, were investigated to evaluate the efficiency of the actuation system. The different AFC configurations tested were assessed with tuft visualization, steady surface pressure data, and force and moment data. The results indicated that all actuation types and spacings examined led to an increase in lift across the range of angles of attack investigated. Flow separation was mitigated with the injection of momentum at the aileron hinge line. The configurations with the smallest spacing produced the highest improvement in L/D . Steady jet actuation showed higher efficiency but similar aerodynamic performance when compared to the sweeping jet actuators. This work was performed in support of the NASA Advanced Air Transport Technology (AATT) Project.

High-Lift Common Research Model↗
NASA NTRS2022

Low-Speed Performance Enhancement using Localized Active Flow Control: Simulations, Scaling and Design of Localized Active Flow Control on the Common Research Model (4/4)

This report is dedicated to the application of localized AFC on the NASA CRM-HL wind tunnel model, with focus on the aileron application discussed in the CFD study (final report document #2). The experience developed for the Reference Aircraft guided the implementation on the CRM model. CFD evaluations are performed on a representative high-lift configuration, for a set of aileron deflections, and at relevant flow conditions. Alternative flow control actuator layouts are proposed and design consideration for practical integration into the existing CRM-HL model are set forth. The CFD simulations indicate that the aerodynamic performance improvements due to AFC obtained for the CRM-HL are consistent with those achieved for the Reference Aircraft. The observed changes in L/D are smaller than for the Reference Aircraft because the CRM has a higher leading edge sweep angle and a different relative aileron size. Conceptual design studies confirmed that the integration of an AFC equipped aileron into the existing wind tunnel model is feasible.

AFC↗
NASA NTRS2022

Low-Speed Performance Enhancement using Localized Active Flow Control: Integration Study of Localized Active Flow Control on a Performance Reference Aircraft (3/4)

A study of conceptual integration and performance aspects of localized active flow control (AFC) technology onto wings of short-to-medium-range project passenger airplanes is summarized. Using predicted aerodynamic performance improvement opportunities on the CFD Reference Aircraft, estimated benefit opportunities for conceptual implementation of studied wing localized active flow control (AFC) technology for low-speed (take-off and landing) application on a Performance Reference Aircraft configuration are presented. Using conceptual AFC systems and structural integration weight penalties for studied concepts, potential relevant net performance benefits can be obtained with reliable AFC in takeoff and landing. The conceptual integration study identifies potential promising localized wing AFC application opportunities for high-lift conditions using energy sources for modern aircraft. Material benefits are estimated for take-off and landing configurations for selected localized AFC applications. Next steps to refine and expand results of investigated topics, as well as possible other local AFC wing applications, are suggested.

AFC↗
NASA NTRS2008

Flipperons for Improved Aerodynamic Performance

Lightweight, piezoelectrically actuated bending flight-control surfaces have shown promise as means of actively controlling airflows to improve the performances of transport airplanes. These bending flight-control surfaces are called flipperons because they look somewhat like small ailerons, but, unlike ailerons, are operated in an oscillatory mode reminiscent of the actions of biological flippers. The underlying concept of using flipperons and other flipperlike actuators to impart desired characteristics to flows is not new. Moreover, elements of flipperon-based active flow-control (AFC) systems for aircraft had been developed previously, but it was not until the development reported here that the elements have been integrated into a complete, controllable prototype AFC system for wind-tunnel testing to enable evaluation of the benefits of AFC for aircraft. The piezoelectric actuator materials chosen for use in the flipperons are single- crystal solid solutions of lead zinc niobate and lead titanate, denoted generically by the empirical formula (1-x)[Pb(Zn(1/3)Nb(2/3))O3]:x[PbTiO3] (where x<1) and popularly denoted by the abbreviation PZN-PT. These are relatively newly recognized piezoelectric materials that are capable of strain levels exceeding 1 percent and strain-energy densities 5 times greater than those of previously commercially available piezoelectric materials. Despite their high performance levels, (1-x)[Pb(Zn(1/3)Nb(2/3))O3]:x[PbTiO3] materials have found limited use until now because, relative to previously commercially available piezoelectric materials, they tend to be much more fragile.

Mabe, James H.↗