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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Effect of Blown Powder Directed Energy Deposition Angle On Overspray Contamination

Abstract Blown powder directed energy deposition (DED) hybrid machine tools are particularly beneficial when the net shape of a component is to be manufactured in an additive and machined interleaved fashion. This investigation seeks to analyze the effect of the additive head lean angle relative to the part on blown powder DED surface contamination due to overspray. These hybrid DED platforms are commonly installed on multi-axis machining systems where the lean of the deposition head relative to the component surface can be controlled by tilting the component. The blown powder DED process has a 10–50% lower catchment efficiency as compared to wire fed DED systems. This excess powder is still fed towards the deposition location where the particles are heated by the laser and rebound off the melt pool. Some of these heated particles impact the previously machined thin-wall surface. While the deposition process and tool path planning process has been evaluated, the effect of the overspray due to lean angle of the deposition head on the previously thin-wall machined surface is not yet fully understood. This investigation found that minimum lean angle coincides with minimal overspray effect with nearly no contamination. If a lean angle is required, the maximum lean angle possible should be implemented for the smallest effected overspray area on the machined surface which was found to decrease the affect zone by half compared to intermediate lean angles. A diameter divergence was also noticed as the deposition angle was increased. In this study, a thorough analysis of the surface and geometric effects when depositing thin-walled components at varying angles is completed. It has been shown that part quality can be significantly affected by lean angle and thus must be incorporated as an additional design consideration in the manufacturing process.

Heinrich, Lauren↗

Determination of an angle of attack sensor correction for a general aviation airplane at large angles of attack as determined from wind tunnel and flight tests

A comprehensive investigation into the flow correction for an angle of attack sensor mounted ahead of the wing tip of a general aviation research airplane has been conducted at the Langley Research Center. This correction has been determined in wind tunnels using a full-scale model up to angles of attack of 45 deg and a 1/5-scale model up to 80 deg angle of attack. The flow correction has also been obtained in flight by using a standard technique at low angles of attack and in spinning flight at larger angles of attack, by using both a simple approximate technique and a parameter estimation technique. The results show the correction is significant, reaching 10 deg at a measured angle of attack of about 90 deg. The flow correction was sensitive to the angle of sideslip at measured angles of attack greater than 60 deg and was not influenced by wing leading-edge modifications or aileron deflections.

Moul, T. M.↗

Laminar Heat-Transfer and Pressure Measurements at a Mach Number of 6 on Sharp and Blunt 15 deg Half-Angle Cones at Angles of Attack Up to 90 deg

Two circular conical configurations having 15 deg half-angles were tested in laminar boundary layer at a Mach number of 6 and angles of attack up to 90 deg. One cone had a sharp nose and a fineness ratio of 1.87 and the other had a spherically blunted nose with a bluntness ratio of 0.1428 and a fineness ratio of 1.66. Pressure measurements and schlieren pictures of the flow showed that near-conical flow existed up to an angle of attack of approximately 60 deg. At angles of attack above 70 deg high-pressure areas were present near the base and the bow shock wave was considerably curved. Comparison of the results with simply applied theories showed that on the stagnation line pressures may be predicted by Newtonian theory, and heat transfer by local yawed-cylinder theory based on the yaw angle of the windward generator and the local radius of the cone. Base effects increased the heat transfer in a region extending forward approximately 15 to 30 percent of the windward generator. Circumferential pressure distributions were higher than the corresponding Newtonian distribution and a better prediction was obtained by modifying the theory to match the pressure at 90 deg from the windward generator to that on the surface of the cone at an angle of attack of 0 deg. Circumferential heat-transfer distributions were predicted satisfactorily up to about 60 deg from the stagnation line by using Lees' heat-flux distribution based on the Newtonian pressure. The effects of nose bluntness at large angles of attack were very small in the region beyond two nose radii from the point of tangency.

Conti, Raul J.↗

Effect of Various Blade Modifications in Performance of a 16-Stage Axial-flow Compressor. IV - Effect on Over-all Performance Characteristics of Decreasing Twelfth through Fifteenth Stage Stator-blade Angles 3 deg and Increasing Stator Angles in the Inlet Stages

The performance of a 16-stage axial-flow compressor, in which two modifications of unloaded inlet stages were combined with loaded exit stages, has been determined. In the first modification the exit stages were loaded by decreasing the twelfth through fifteenth stage stator angles 3 deg. as compared with the blade angles in the original compressor, and the inlet stages were unloaded by increasing the blade angles the following amounts: guide vanes and first-stage stator, 6 deg; second- and third-stage stators, 4 deg.; and fourth-stage stators, 3 deg. The over-all performance of this configuration was compared with that of the compressor with the original blade angles. The peak efficiency was increased at all speeds below design and the weight flow was higher at speeds below 80 percent of design, the same at 80 percent of design, and lower at speeds abovce 80 percent of design. The maximum reduction in weight flow occurred at design speed. The surge limit line was higher at speeds between 75 and 90 percent of design when presented on a pressure ratio against weight flow basis. The second configuration was the same as the first with the exception that the second-, third-, and fourth-stage stator blade angles were the same as in the compressor with the original blade angles. A comparison of the performance of this configuration with that of the compressor with the original blade angles showed the same general trends of changes in performance as the first configuration. Comparisons were made of compressor configurations to show the effects upon the performance of decreased loading in the inlet stages. Below 75 percent of design speed, decreased loading results in increased weight flow and peak efficiency; above 80 percent of design speed, decreased loading in the inlet stages results in decreased weight flow and small changes in peak efficiencies. Between 75 and 90 percent of design the changes in surge weight flow and pressure ratio were such that the surge limit line was raised with decreased loading in the inlet stages when presented as pressure ratio against weight flow.

Hatch, James E.↗

Hydrodynamics of countercurrent flows in a structured packed column: effects of initial wetting and dynamic contact angle

The structured packed column has gained considerable attention as a prospective technology to mitigate carbon dioxide emissions from thermal power plants. The computational flow investigation of such systems is a multiscale problem, and local hydrodynamics plays a key role in overall column efficiency. Accordingly, multiphase flow studies in the representative elementary unit (REU) of a packed column can offer insights into the local flow behavior such as flow pattern, interfacial area, etc. The interfacial area plays a key role in the overall interphase mass transfer and thereby in separation efficiency. The predicted effective area matches well with corresponding ones in experiments for Mellapak 250.Y packings. The contact angle (i.e., solid substrate behavior) is one of the critical factors that dictates wettings, and thereby the interfacial area. The dynamic contact angle (DCA) was considered in order to explore the effects of contact angle hysteresis on the interfacial area. DCA has more pronounced impact on the interfacial area for a solvent possessing a higher value of surface tension and equilibrium contact angle. The interfacial area shows temporal undulation and does not achieve a pseudo steady state due to the capillary force. In contrary, the interfacial area gets a net value for a solvent having low surface tension value. Further, specification of the static contact angle at the solid substrate shows the least value of the interfacial area. We also extensively studied the effect of the initial sheet condition (dry vs wet) on the interfacial area. The initially wetted sheets show slightly higher value of the interfacial area as compared to the initially dry sheets at a fixed flow rate for a solvent having high surface tension value. Wetting hysteresis decreases with increasing liquid loads. On the other hand, wetting hysteresis does not occur for a solvent having value of low surface tension and equilibrium contact angle.

structured packings, dynamic contact angle, interf↗

Interference fringe (IF) technique for droplet contact angle and thickness measurements: Ultralow contact angle and nanoscale thickness measurement

Recently, reflection interference fringe (RIF) and transmission fringe (TIF) techniques have been introduced to investigate the origin of far-field interference fringe (IF) formation and to determine a droplet's contact angle and thickness by measuring the fringe radius. In this study, characteristics of the IF technique are analyzed based on the RIF and TIF by varying the schematics, such as configuration (transmission/reflection), the droplet's side (left-hand side/right-hand side), and the substrate types (flat/prism). The analysis also investigates the refraction effect at the droplet edge and the maximum incidence and contact angles. The schematic variation shows that the widest contact angle range can be measured in a transmission configuration with droplet's right-hand side, and that the fringe radius decreases with incidence angles on a prism substrate, consistent with the recent observation. Refraction at the droplet edge causes the fringe radius to increase or decrease depending on the degree of refraction. Based on the characteristics study, it is revealed that the IF technique can determine nanometer-scale thicknesses below 100 nm on droplets, corresponding to ultra-small contact angles of less than 0.01°, with an extended working distance of 3000 mm and an optimized incidence angle, assuming a spherical profile. This finding is significant, as it demonstrates that the nanoscale thickness can be determined in situ under ambient conditions using a simple optical configuration, without requiring a sophisticated setup, such as a microscope. It is anticipated that the IF technique can be combined with other nanoscale thickness measurement techniques to enhance its measurement reliability.

36 MATERIALS SCIENCE↗

Experimental aerodynamic characteristics of 120 deg included-angle cone with attached and separated 20 deg included-angle cone at Mach numbers of 2.36 and 2.70

An investigation has been conducted in a unitary plan wind tunnel to determine the aerodynamic characteristics of two different size blunt 120 deg-included-angle cones behind a 20 deg-included-angle cone. Forces and moments were measured at Mach numbers of 2.36 and 2.70, longitudinal separation distances from 0 to 3.5 body diameters, lateral (side) distances from 0 to 0.50 body diameter, angles of attack of the 120 deg-included-angle cone from 0.5 deg to 22 deg, angles of attack of the 20 deg-included-angle cone from 0 deg to 180 deg, and a Reynolds number of one million per foot. Large variations in pitching-moment, normal-force, and axial-force coefficients were noted for both Mach numbers and all longitudinal distances for the 120 deg cones in the wake of a 20 deg cone.

Brown, C. A., Jr.↗

Wind-tunnel calibration and requirements for in-flight use of fixed hemispherical head angle-of-attack and angle-of-sideslip sensors

Wind-tunnel tests were conducted with three different fixed pressure-measuring hemispherical head sensor configurations which were strut-mounted on a nose boom. The tests were performed at free-stream Mach numbers from 0.2 to 3.6. The boom-angle-of-attack range was -6 to 15 deg, and the angle-of-sideslip range was -6 to 6 deg. The test Reynolds numbers were from 3.28 million to 65.6 million per meter. The results were used to obtain angle-of-attack and angle-of-sideslip calibration curves for the configurations. Signal outputs from the hemispherical head sensor had to be specially processed to obtain accurate real-time angle-of-attack and angle-of-sideslip measurements for pilot displays or aircraft systems. Use of the fixed sensors in flight showed them to be rugged and reliable and suitable for use in a high temperature environment.

Montoya, E. J.↗

Computer programs for calculation of sting pitch and roll angles required to obtain angles of attack and sideslip on wind tunnel models

Two programs have been developed to calculate the pitch and roll angles of a wind-tunnel sting drive system that will position a model at the desired angle of attack and and angle of sideslip in the wind tunnel. These programs account for the effects of sting offset angles, sting bending angles and wind-tunnel stream flow angles. In addition, the second program incorporates inputs from on-board accelerometers that measure model pitch and roll with respect to gravity. The programs are presented in the report and a description of the numerical operation of the programs with a definition of the variables used in the programs is given.

Peterson, John B., Jr.↗

A new angle on the Euler angles

We present a generalization of the Euler angles to axes beyond the twelve conventional sets. The generalized Euler axes must satisfy the constraint that the first and the third are orthogonal to the second; but the angle between the first and third is arbitrary, rather than being restricted to the values 0 and pi/2, as in the conventional sets. This is the broadest generalization of the Euler angles that provides a representation of an arbitrary rotation matrix. The kinematics of the generalized Euler angles and their relation to the attitude matrix are presented. As a side benefit, the equations for the generalized Euler angles are universal in that they incorporate the equations for the twelve conventional sets of Euler angles in a natural way.

Markley, F. Landis↗

Optimum transfer between hyperbolic asymptotes with turn angle less than the maximum natural turn angle.

The impulsive transfer of minimum characteristic velocity between two given hyperbolic asymptotes associated with a real planet is considered. The constraint of remaining above the surface of the planet introduces a maximum natural turn angle. This divides the problem naively into two categories. The first is the case when the turn angle required by the given asymptotes is less than or equal to the maximum natural turn angle. This is the more reasonable situation for a swingby maneuver, and is the case considered in this paper. The resulting optimal transfers are of five basic types. In boundary conditions space, by far the largest area of transfers are either single impulse transfers or transfers through the parabolic level requiring two finite impulses. In no case has an optimal transfer been found which uses more than two finite impulses and three infinitesimal impulses. Complete results are presented for the case in which the given turn angle is less than or equal to the maximum natural turn angle.

Walton, J. M.↗

Wind-tunnel investigation of the flow correction for a model-mounted angle of attack sensor at angles of attack from -10 deg to 110 deg

A preliminary wind tunnel investigation was undertaken to determine the flow correction for a vane angle of attack sensor over an angle of attack range from -10 deg to 110 deg. The sensor was mounted ahead of the wing on a 1/5 scale model of a general aviation airplane. It was shown that the flow correction was substantial, reaching about 15 deg at an angle of attack of 90 deg. The flow correction was found to increase as the sensor was moved closer to the wing or closer to the fuselage. The experimentally determined slope of the flow correction versus the measured angle of attack below the stall angle of attack agreed closely with the slope of flight data from a similar full scale airplane.

Moul, T. M.↗

Computer programs for the calculation of dual sting pitch and roll angles required for an articulated sting to obtain angles of attack and sideslip on wind-tunnel models

Two programs were developed to calculate the pitch and roll position of the conventional sting drive and the pitch of a high angle articulated sting to position a wind tunnel model at the desired angle of attack and sideslip and position the model as near as possible to the centerline of the tunnel. These programs account for the effects of sting offset angles, sting bending angles, and wind-tunnel stream flow angles. In addition, the second program incorporates inputs form on-board accelerometers that measure model pitch and roll with respect to gravity. The programs are presented and a description of the numerical operation of the programs with a definition of the variables used in the programs is given.

Peterson, John B., Jr.↗

Fracture angle and strain-energy-density-factor of a crack at hole at an arbitrary angle

For both the maximum stress criterion and strain-energy-density-factor (S) theory, fracture angle (the initial angle of crack growth) is predicted by using opening and sliding mode stress intensity factors. These theoretical predictions are consistent with experimental fracture angles. For the S theory, the crack spreads in the direction of the negative fracture angle in a plane for which S is a minimum. This quantity was obtained analytically. The experimental data of the critical S on plexiglass fracture specimens remains essentially constant.

Hsu, Y. C.↗

Sun angle, view angle, and background effects on spectral response of simulated balsam fir canopies

An experiment is described that examines the effects of solar zenith angle and background reflectance on the composite scene reflectance of small balsam fir (Abies balsamea (L.) Mill.) arranged in different densities. In this study, the shape, density, and, consequently, the needle area index and phytomass of the canopies, as well as the background reflectance, were controlled. The effects of sun angle, view angle, and background reflectance on the multispectral response of small balsam fir trees were significant. Regression models relating spectral vegetation indices (i.e., normalized difference (ND) and greenness (GR) to phytomass) showed very poor relationships for balsam fir canopies with a grass background. However, strong linear relationships were found for ND and GR with phytomass for a background that simulated the reflectance of snow. Changing solar zenith angle significantly affected the models relating ND to phytomass for the snow background, but was not significant in the model relating GR to phytomass for the snow background

Ranson, K. J.↗

Propeller induced angles of attack and section angles of attack for the NACA 10-(3)(066)-03, 10-(3)(049)-03, 10-(3)(090)-03, 10-(5)(066)-03, and 10-(0)(066)-03 propellers

This paper presents the results of an induced angle-of-attack calculation using a method applicable to a propeller with arbitrary circulation distribution. Tables of induced angles of attack and section angles of attack and curves of wake-survey results are presented for the NACA 10-(3)(066)-03, 10-(3)(049)-03, 10-(3)(090)-03, 10-(5)(066)-03, and 10-(0)(066)-03 propellers. A brief description of the method of calculating propeller induced angles of attack is given.

Igoe, William, B↗