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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1998

Improving Safety and Reliability of Space Auxiliary Power Units

Auxiliary Power Units (APU's) play a critical role in space vehicles. On the space shuttle, APU's provide the hydraulic power for the aerodynamic control surfaces, rocket engine gimballing, landing gear, and brakes. Future space vehicles, such as the Reusable Launch Vehicle, will also need APU's to provide electrical power for flight control actuators and other vehicle subsystems. Vehicle designers and mission managers have identified safety, reliability, and maintenance as the primary concerns for space APU's. In 1997, the NASA Lewis Research Center initiated an advanced technology development program to address these concerns.

Viterna, Larry A.↗
NASA NTRS1972

An H2-O2 auxiliary power unit for space shuttle

Auxiliary power units operating on hydrogen and oxygen have the potential for significantly improved performance and payload for space shuttle vehicles. A recuperated open cycle hydrogen-oxygen turbine driven power system concept with pressure modulated reactant control is considered. The reference system, the control mode, component arrangement, performance potential, and the technology program for this system are discussed.

Beremand, D. G.↗
NASA NTRS1972

An H2-O2 auxiliary power unit for Space Shuttle.

Auxiliary power units operating on hydrogen and oxygen have the potential for significantly improved performance and payload for the Space Shuttle vehicles. In order to identify the technologies required for these units and to identify promising system configurations, contracted studies provided component and system-configuration screening analysis and detailed analysis of two preliminary system layouts. From these studies, Lewis Research Center has selected for further investigation a recuperated open-cycle hydrogen-oxygen turbine-driven APU concept with pressure-modulated reactant control. This paper discusses the reference system, the control mode, component arrangement, performance potential, and the technology program for this system.

Beremand, D. G.↗
NASA NTRS1984

Space Shuttle Orbiter improved auxiliary power unit

The Space Shuttle Orbiter Auxiliary Power Unit subsystem has operated successfully on three vehicles by meeting mission requirements and has proven the design for space operation. The current Auxiliary Power Unit (APU) operational life is limited to 12 missions and the APU turnaround between flights is longer than originally anticipated. The Improved APU objective is to increase life to 50 missions, reduce the three - APU subsystem vehicle weight by 140 lbs., and reduce turnaround time. The design changes incorporated into the Improved APU and the associated development testing are described.

Hagemann, D. W.↗
NASA NTRS1982

Space Shuttle Orbiter auxiliary power unit

The Space Shuttle Orbiter auxiliary power units (APUs) provide hydraulic power for the Orbiter vehicle control surfaces (rudder/speed brake, body flap, and elevon actuation systems), main engine gimbaling during ascent, landing gear deployment and steering and braking during landing. Operation occurs during launch/ascent, in-space exercise, reentry/descent, and landing/rollout. Operational effectiveness of the APU is predicated on reliable, failure-free operation during each flight, mission life (reusability) and serviceability between flights (turnaround). Along with the accumulating flight data base, the status and results of efforts to achieve these long-run objectives is presented.

Mckenna, R.↗
NASA NTRS1984

Ground test challenges in the development of the Space Shuttle orbiter auxiliary power unit

A conventional aircraft hydraulic system design approach was selected to provide fluid power for the Space Shuttle Orbiter. Developing the power unit, known as the Auxiliary Power Unit (APU), to drive the hydraulic pumps presented a major technological challenge. A small, high speed turbine drive unit powered by catalytically decomposed hydrazine and operating in the pulse mode was selected to meet the requirement. Because of limitations of vendor test facilities, significant portions of the development, flight qualification, and postflight anomaly testing of the Orbiter APU were accomplished at the Johnson Space Center (JSC) test facilities. This paper discusses the unique requirements of attitude, gravity forces, pressure profiles, and thermal environments which had to be satisfied by the APU, and presents the unique test facility and simulation techniques employed to meet the ground test requirements. In particular, the development of the zero-g lubrication system, the development of necessary APU thermal control techniques, the accomplishment of integrated systems tests, and the postflight investigation of the APU lube oil cooler behavior are discussed.

Chaffee, N. H.↗
NASA NTRS1989

Electric auxiliary power unit for Shuttle evolution

The Space Shuttle Orbiter currently uses three hydrazine fueled auxiliary power units (APUs) to provide hydraulic power for the vehicle aerodynamic surface controls, main engine thrust vector control, landing gear, steering, and brakes. Electric auxiliary power units have been proposed as possible replacements to the hydrazine auxiliary power units. Along with the potential advantages, this paper describes an Electric APU configuration and addresses the technical issues and risks associated with the subsystem components. Additionally, characteristics of an Electric APU compared to the existing APU and the direction of future study with respect to the Electric APU is suggested.

Meyer, Doug↗
NASA NTRS1985

The Solid Rocket Booster Auxiliary Power Unit: Meeting the Challenge

The thrust vector control systems of the solid rocket boosters are turbine-powered, electrically controlled hydraulic systems which function through hydraulic actuators to gimbal the nozzles of the solid rocket boosters and provide vehicle steering for the Space Shuttle. Turbine power for the thrust vector control systems is provided through hydrazine fueled auxiliary power units which drive the hydraulic pumps. The solid rocket booster auxiliary power unit resulted from trade studies which indicated significant advantages would result if an existing engine could be found to meet the program goal of 20 missions reusability and adapted to meet the seawater environments associated with ocean landings. During its maturation, the auxiliary power unit underwent many design iterations and provided its flight worthiness through full qualification programs both as a component and as part of the thrust vector control system. More significant, the auxiliary power unit has successfully completed six Shuttle missions.

Hughes, R. W.↗
NASA NTRS1972

Preliminary design of an auxiliary power unit for the space shuttle. Volume 4: Selected system supporting studies

Selected system supporting analyses in conjunction with the preliminary design of an auxiliary power unit (APU) for the space shuttle are presented. Both steady state and transient auxiliary power unit performance, based on digital computer programs, were examined. The selected APU provides up to 400 horsepower out of the gearbox, weighs 227 pounds, and requires 2 pounds per shaft horsepower hour of propellants.

Hamilton, M. L.↗
NASA NTRS1973

H2-O2 auxiliary power unit for Space Shuttle vehicles - A progress report.

Description of a program to establish technology readiness of hydrogen-oxygen (H2-O2) auxiliary power units for use on board the Space Shuttle orbiter vehicle. Fundamental objectives include experimentally establishing an acceptable propellant flow control method, verification of combustor stability, and adequate thermal management. An initial auxiliary power unit (APU) configuration with recycled hydrogen flow has been studied and revised toward greater simplicity and scaling ease. The selected APU is a recuperated open-cycle, turbine-driven unit. Series flow of cryogenic hydrogen removes internally-generated heat and heat from the hydraulic system. The revised configuration schematic and its calculated performance are reviewed. A weight comparison is made between the shuttle baseline hydrazine and H2-O2 APU systems, showing that hydrogen-oxygen APUs have the potential of increasing the payload of the Space Shuttle.

Joyce, J. P.↗
NASA NTRS1971

Preliminary design of an auxiliary power unit for the space shuttle: Component and system configuration screening analysis

The auxiliary power unit (APU) for the space shuttle is required to provide hydraulic and electrical power on board the booster and orbiter vehicles. Five systems and their associated components, which utilize hot gas turbines to supply horsepower at gearbox output pads, were studied. Hydrogen-oxygen and storable propellants were considered for the hot gas supply. All APU's were required to be self-contained with respect to dissipating internally generated heat. These five systems were evaluated relative to a consistent criteria. The system supplied with high pressure gaseous hydrogen and oxygen was recommended as the best approach. It included a two-stage pressure-compounded partial-admission turbine, a propellant conditioning system with recuperation, a control system, and a gearbox. The gearbox output used was 240 hp. At the close of the study a 400 hp level was considered more appropriate for meeting the prime shuttle vehicle needs, and an in-depth analysis of the system at the 400 hp output level was recommended.

Binsley, R. L.↗
NASA NTRS1990

Orbiter Auxiliary Power Unit Flight Support Plan

This paper discussed the development of an integrated Orbiter Auxiliary Power Unit (APU) and Improved APU (IAPU) Flight Suuport Plan. The plan identifies hardware requirements for continued support of flight activities for the Space Shuttle Orbiter fleet. Each Orbiter vehicle has three APUs that provide power to the hydraulic system for flight control surface actuation, engine gimbaling, landing gear deployment, braking, and steering. The APUs contain hardware that has been found over the course of development and flight history to have operating time and on-vehicle exposure time limits. These APUs will be replaced by IAPUs with enhanced operating lives on a vehicle-by-vehicle basis during scheduled Orbiter modification periods. This Flight Support Plan is used by program management, engineering, logistics, contracts, and procurement groups to establish optimum use of available hardware and replacement quantities and delivery requirements for APUs until vehicle modifications and incorporation of IAPUs. Changes to the flight manifest and program delays are evaluated relative to their impact on hardware availability.

Guirl, Robert↗
NASA NTRS1958

X-15 auxiliary power units and reaction controls

Electrical and hydraulic power within the X-15 airplane is developed by a monopropellant auxiliary power unit. In addition, airplane altitude control at extreme altitude is by monopropellant rockets. Two duplicate installations are used to provide reliability beyond single-system capabilities to assure continuous availability of aerodynamic flight controls and space-altitude controls. All components have been developed and evaluation tested by the individual suppliers. The principal item, the auxiliary power unit, has completed a 150 hour endurance test comprising 300 typical mission duty cycles. (author)

Wagner, Bruce O↗