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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Binary Power Plant CO2 Life Cycle Emissions Including Isobutane Fugitive Emission

Geothermal energy production has one of the lowest life cycle CO2 emission factors (~ 15 g-CO2/kWh) for plants producing electricity (Hondo, 2005). This life cycle factor includes indirect emissions from plant construction as well as ongoing operations such as additional well drilling and equipment replacement. Not included in this calculation are direct emissions from geothermal power production. Geothermal flash plants emit CO2 at rates related to the reservoir concentration. Binary plants report “near zero” emissions of high global warming potential gases because of their closed loop system design. Binary plants use working fluids to drive the turbine generators and leakage of these working fluids have not yet been quantified. To assess the working fluid emissions from geothermal power production using an Organic Rankine Cycle, reported isobutane emissions were accessed for 3 California binary plants from the Great Basin Unified and Imperial County Air Pollution Control Districts as well as the California Air Resource Board. Each binary plant used in this study has been operating for more than 25 years. From the data, two types of isobutane emissions were accounted for over a 15 month period: ‘normal’ equipment leakage and equipment breakdown emissions. This preliminary analysis of working fluid emissions from these plants suggest that if a binary plant has equipment failures, the majority of the isobutane releases can be due to these events. The results indicate that a well maintained binary plant releases approximately 0.13 g-Isobutane/kWh where as a plant with equipment failures releases approximately 6 g-Isobutane/kWh. Assuming a greenhouse warming potential of 3 for isobutane, these emission values become 0.4 and 18 g-CO2e/kWh (where CO2e is the CO2 equivalent effect). The direct operation isobutane leakage for a well maintained binary plant does not significant increase the life cycle CO2 emission factor whereas a plant with significant equipment issues can effectively double the life cycle CO2 emissions. This limited data set suggests that when direct CO2e fugitive emission are add to the indirect CO2 emissions, the total CO2 emissions from binary power plants are equivalent or less than nuclear, as well as other renewables power production such as wind and solar.

15 GEOTHERMAL ENERGY↗
DOE OSTI2018

Hybridizing Solar Heat with a Geothermal Binary Power Plant Using a Solar Steam Topping Turbine

Solar-thermal hybridization is a way to boost power generation of geothermal power plants, especially when the geothermal resource cannot supply the design flow or temperature. A new process using a high-pressure steam topping turbine can almost double the conversion rate of solar energy to power compared to the common practice of solar brine heating, and thus improve economic viability. This study looked at one such plant. Output from a geo-solar hybrid is typically increased both from the additional solar energy and from restoring turbine design-point efficiency. In this new process, a third effect occurs: the addition of a solar topping cycle increases the geothermal energy extracted from the brine. Process flow diagrams, off-design results, and economic results are presented. Three representative geothermal locations in the U.S. are evaluated, as are the effects of thermal storage, solar field sizing, and tax incentives.

15 GEOTHERMAL ENERGY↗
DOE OSTI2020

Integration of a Concentrating Solar Steam Topping Turbine to an Existing Geothermal Binary Power Plant (CRADA CRD-17-700 Final Report)

U.S. Geothermal Inc. is a publicly traded leading renewable energy company focused on the development, production, and sale of electricity from geothermal energy with operating generation facilities at Raft River, Idaho; San Emidio, Nevada; and Neal Hot Springs, Oregon. (U.S. Geothermal was acquired by Ormat Technologies, Inc. since the execution of this project). This project will evaluate the integration of a concentrating solar steam topping cycle with a geothermal bottoming binary cycle. This hybrid plant configuration will enable high efficiency conversion of the solar heat to electrical power, while simultaneously increasing the power output of the bottoming cycle. Such a design has the potential to reduce the cost of electrical power from concentrating solar power (CSP) and geothermal plants, and a viable design could be deployed at existing geothermal plants that have experienced resource productivity decline as well as in greenfield projects. This analysis will examine US Geothermal’s Raft River power plant for implementation of this concept. INL and NREL have previously collaborated in the analysis of geo-solar hybrid power plants. These two labs will again work together to model the solar field, steam-topping, and geothermal bottoming cycles in order to investigate the performance of the proposed cycle. This analysis will provide US Geothermal with technical information including equipment specifications and estimated power generation necessary to advance the concept toward implementation. A successful project outcome has two parts: One would be for US Geothermal to have a process flow diagram (heat and mass balance), and performance parameters for the major pieces of equipment. US Geothermal could then use this information evaluate the techno-economic feasibility of the hybrid power cycle, and serve as the basis for subsequent detailed equipment design, purchase, and installation of the cycle. The second would be for the developed solution to be published by DOE for use by other geothermal developers both to retrofit underperforming plants and to lower the LCOE of new developments.

15 GEOTHERMAL ENERGY↗
DOE OSTI2016

Multi-scale evaporator architectures for geothermal binary power plants

In this paper, novel geometries of heat exchanger architectures are proposed for evaporators that are used in Organic Rankine Cycles. A multi-scale heat exchanger concept was developed by employing successive plenums at several length-scale levels. Flow passages contain features at both macro-scale and micro-scale, which are designed from Constructal Theory principles. Aside from pumping power and overall thermal resistance, several factors were considered in order to fully assess the performance of the new heat exchangers, such as weight of metal structures, surface area per unit volume, and total footprint. Component simulations based on laminar flow correlations for supercritical R134a were used to obtain performance indicators.

Sabau, Adrian S↗
DOE OSTI2014

August 2014 Dixie Valley DOE Production Data

Binary Engineering production data for August 2014. Used to demonstrate the techno-economic feasibility of utilizing the available unused heat to generate additional electric power from a binary power plant.

15 GEOTHERMAL ENERGY↗
NASA NTRS1974

Investment and operating costs of binary cycle geothermal power plants

Typical investment and operating costs for geothermal power plants employing binary cycle technology and utilizing the heat energy in liquid-dominated reservoirs are discussed. These costs are developed as a function of reservoir temperature. The factors involved in optimizing plant design are discussed. A relationship between the value of electrical energy and the value of the heat energy in the reservoir is suggested.

Holt, B.↗
DOE OSTI2014

July 2014 Dixie DOE Data

Binary production Data. Used to demonstrate the techno-economic feasibility of utilizing the available unused heat to generate additional electric power from a binary power plant.

15 GEOTHERMAL ENERGY↗
DOE OSTI2018

Solar-Driven Steam Topping Cycle for a Binary Geothermal Power Plant

Solar-thermal hybridization is a way to boost power generation of geothermal power plants, especially when the geothermal resource cannot supply the design flow or temperature. A new process using a high-pressure steam topping turbine can almost double the conversion rate of solar energy to power compared to the common practice of solar brine heating, and thus improve economic viability.

15 GEOTHERMAL ENERGY↗
DOE OSTI2014

Scale Resistant Heat Exchanger for Low Temperature Geothermal Binary Cycle Power Plant

Phase 1 of the investigation of improvements to low temperature geothermal power systems was completed. The improvements considered were reduction of scaling in heat exchangers and a hermetic turbine generator (eliminating seals, seal system, gearbox, and lube oil system). A scaling test system with several experiments was designed and operated at Coso geothermal resource with brine having a high scaling potential. Several methods were investigated at the brine temperature of 235 ºF. One method, circulation of abradable balls through the brine passages, was found to substantially reduce scale deposits. The test heat exchanger was operated with brine outlet temperatures as low as 125 ºF, which enables increased heat input available to power conversion systems. For advanced low temperature cycles, such as the Variable Phase Cycle (VPC) or Kalina Cycle, the lower brine temperature will result in a 20-30% increase in power production from low temperature resources. A preliminary design of an abradable ball system (ABS) was done for the heat exchanger of the 1 megawatt VPC system at Coso resource. The ABS will be installed and demonstrated in Phase 2 of this project, increasing the power production above that possible with the present 175 ºF brine outlet limit. A hermetic turbine generator (TGH) was designed and manufacturing drawings produced. This unit will use the working fluid (R134a) to lubricate the bearings and cool the generator. The 200 kW turbine directly drives the generator, eliminating a gearbox and lube oil system. Elimination of external seals eliminates the potential of leakage of the refrigerant or hydrocarbon working fluids, resulting in environmental improvement. A similar design has been demonstrated by Energent in an ORC waste heat recovery system. The existing VPC power plant at Coso was modified to enable the “piggyback” demonstration of the TGH. The existing heat exchanger, pumps, and condenser will be operated to provide the required process conditions for the TGH demonstration. Operation of the TGH with and without the ABS system will demonstrate an increase in geothermal resource productivity for the VPC from 1 MW/(million lb) of brine to 1.75 MW/(million lb) of brine, a 75% increase.

15 GEOTHERMAL ENERGY↗
DOE OSTI2017

Challenges in Implementing a Multi-Partnership Geothermal Power Plant

The UND-CLR binary geothermal power plant project is a piggyback operation on a secondary-recovery water-flood project in the Cedar Hills oil field in the Williston Basin. Two open-hole horizontal wells at 2,300 m and 2,400 m depths with lateral lengths of 1,290 m and 860 m produce water at a combined flow of 51 l s -1 from the Lodgepole formation (Miss.) for injection into the Red River formation (Ordovician). The hydrostatic head for the Lodgepole is at ground surface and the pumps, which are set at 650 m depth, have run continuously since 2009. Water temperature at the wellhead is 103 °C and CLR passes the water through two large air-cooled heat exchangers prior to injection. In all aspects, the CLR water flood project is ideal for demonstration of electrical power production from a low-temperature geothermal resource. However, implementation of the project from concept to power production was analogous to breaking trail in deep snow in an old growth forest. There were many hidden bumps, detours, and in some instances immoveable barriers. Problems with investors, cost share, contracts with CLR, resistance from local industry, cost of installation, delays by the ORC supplier, and the North Dakota climate all caused delays and setbacks. Determination and problem solving by the UND team eventually overcame most setbacks, and in April 2016, the site began generating power. Figure 1: Schematic of the water supply well at the UND CLR binary geothermal power plant REFERENCES Williams, Snyder, and Gosnold, 2016, Low Temperature Projects Evaluation and Lesson Learned, GRC Transactions, Vol. 40, 203-210 Gosnold, LeFever, Klenner, Mann, Salehfar, and Johnson, 2010, Geothermal Power from Coproduced Fluids in the Williston Basin, GRC Transactions, Vol. 34, 557-560

Coproduced, geothermal, binary power↗
DOE OSTI2018

Solar Thermal and Geothermal Hybrid Power Plant Study

Over the past couple of decades, the concept of integrating solar thermal energy into a geothermal power plant has been studied and documented in various publications. A new concept, to use concentrated solar thermal energy first in a high pressure steam topping turbine, and then as an additional heat source to the Raft River geothermal binary power plant (GBPP) in Idaho, USA was investigated. The approach yielded an economically attractive design through lower capital cost, higher net output and higher efficiency. An unexpected result was the option to incorporate solar thermal storage into the hybrid cycle for 4 or 8 hours at a cost far below battery storage of electrical energy. U.S. Geothermal Inc. (USGeo), the National Renewable Energy Laboratory (NREL), the Idaho National Laboratory (INL), and POWER Engineers (PEI) worked together to investigate the concept. The study was made possible through a 2017 Small Business Ventures Pilot Program grant, funded by the U.S. Department of Energy (DOE) Geothermal Technologies Office.This article is a high-level summary of a detailed study that is pending publication by INL and NREL, and of a geothermal paper that will be presented at the forthcoming October 2018 GRC Annual Meeting in Reno, Nevada.

15 GEOTHERMAL ENERGY↗
DOE OSTI2024

Techno-Economic Analysis of Greenfield Geothermal Hybrid Power Plants using a Solar or Natural Gas Steam Topping Cycle

The relatively low generation costs associated with wind, solar PV, and natural gas power plants make it challenging for geothermal power plants to produce and sell the power that has the reliability and sustainability characteristics that are greatly needed in US power markets. This is especially true for geothermal resources with low to medium temperatures, which results in relatively low thermal efficiency and generation costs that are higher than those for wind, solar PV, and natural gas. This analysis evaluates solar thermal- and natural gas combustion waste heat recovery-based topping cycle hybridization of geothermal binary power plants. This approach provides several benefits that may allow geothermal power plants to generate power at more competitive costs. First, the addition of solar thermal energy or natural gas combustion waste heat input to a geothermal power plant provides additional heat input that can be converted to electrical power. Second, the temperature level of the heat obtained from concentrating solar collectors or natural gas combustion exhaust is higher than that of geothermal heat, which provides opportunities for improving the efficiency of the conversion of thermal energy to electrical power. Third, the ease with which solar thermal systems integrate with energy storage and the flexibility of natural gas means power generation can occur during peak demand periods.

14 SOLAR ENERGY↗
DOE OSTI2024

Techno-Economic Analysis of Greenfield Geothermal Hybrid Power Plants using a Solar or Natural Gas Steam Topping Cycle

The relatively low generation costs associated with wind, solar photovoltaic (PV), and natural-gas power plants make it challenging for geothermal power plants to produce and sell the power that has the reliability and sustainability characteristics that are greatly needed in U.S. power markets. This is especially true for geothermal resources with low-to-medium temperatures, which results in relatively low-thermal efficiency and generation costs that are higher than those for wind, solar PV, and natural gas. This analysis evaluates solar thermal- and natural-gas combustion waste heat recovery-based topping cycle hybridization of geothermal binary power plants. This approach provides several benefits that may allow geothermal power plants to generate power at more competitive costs. First, the addition of solar thermal energy or natural-gas combustion waste heat input to a geothermal power plant provides additional heat input that can be converted to electrical power. Second, the temperature level of the heat obtained from concentrating solar collectors or natural-gas combustion exhaust is higher than that of geothermal heat, which provides opportunities for improving the efficiency of the conversion of thermal energy to electrical power. Third, the ease with which solar thermal systems integrate with energy storage and the flexibility of natural gas means power generation can occur during peak demand periods. The hybrid cycles are compared to equivalently sized, co-located, independent geothermal, concentrating solar, and/or natural-gas power plants. The hybrid cycle tends to produce slightly more power than the standalone plants combined. However, the hybrid plant Levelized Cost of Energy (LCOE) is slightly higher than the LCOE of the combined standalone power plants for each of the case study locations investigated. Using the steam-topping cycle, organic Rankine cycle (ORC)-bottoming cycle hybrid plant design to combine a solar thermal resource and low- temperature geothermal resource (<120 degrees C) leads to a hybrid plant with a lower LCOE than a standalone geothermal-only system. Thus, hybrid plants may enable the economic development of geothermal resources in locations with low geothermal resource temperatures. However, in areas with higher geothermal resource temperatures (>120 degrees C), the geothermal-only plant has a lower LCOE than the hybrid cycle and thus could be developed without the need for solar heat addition. iv A geothermal-natural-gas reciprocating engine hybrid plant was evaluated for an Elk Hills, California case study location. The Elk Hills case study analysis indicates that when the natural-gas engine operates for more than 12 hours per day the hybrid plant can produce power at an LCOE lower than a standalone geothermal plant, and comparable to that of the standalone natural-gas reciprocating engine, while also reducing the carbon intensity of the power generated relative to the standalone natural-gas engine. This may represent a scenario in which the hybrid plant provides an opportunity for the deployment of a low-temperature geothermal resource that otherwise may have an LCOE too high to develop and operate as a standalone resource, while also reducing the carbon intensity of natural-gas generation sources. A "triple-hybrid" plant that combines natural gas, solar thermal, thermal energy storage, and geothermal was also investigated. A natural-gas combustion turbine (NGCT) is added to the geothermal-solar hybrid such that the hot exhaust gas from the gas turbine provides an alternative source of heat to the steam turbine of the hybrid cycle. Analysis results suggest that the triple-hybrid plant has a significantly higher energy generation and revenue than a standalone NGCT or the original geothermal-solar hybrid. The triple-hybrid design benefits most from using a smaller solar field so that the solar energy can be dispatched at the most valuable times available. The triple-hybrid plant also has a lower LCOE than the standalone NGCT. The triple-hybrid plant was evaluated making simple assumptions about the dispatch profile of the gas cycle, and more nuanced and realistic dispatching schedules should be analyzed in future work.

15 GEOTHERMAL ENERGY↗
DOE OSTI2017

Electric Power Generation from Low to Intermediate Temperature Resourcces

The UND-CLR Binary Geothermal Power Plant was a collaborative effort of the U.S. Department of Energy (DOE), Continental Resources, Inc. (CRL), Slope Electric Cooperative (SEC), Access Energy, LLC (AE), Basin Electric Cooperative (BEC), Olson Construction, the North Dakota Industrial Commission Renewable Energy Council (NDIC-REC), the North Dakota Department of Commerce Centers of Excellence Program (NDDC-COE), and the University of North Dakota (UND). The primary objective of project was to demonstrate/test the technical and economic feasibility of generating electricity from non-conventional, low-temperature (90 ºC to 150 °C) geothermal resources using binary technology. CLR provided the access to 98 ºC water flowing at 51 l s-1 at the Davis Water Injection Plan in Bowman County, ND. Funding for the project was from DOE –GTO, NDIC-REC, NDD-COE, and BEC. Logistics, on-site construction, and power grid access were facilitated by Slope Electric Cooperative and Olson Construction. Access Energy supplied prototype organic Rankine Cycle engines for the project. The potential power output from this project is 250 kW at a cost of $3,400 per kW. A key factor in the economics of this project is a significant advance in binary power technology by Access Energy, LLC. Other commercially available ORC engines have efficiencies 8 to 10 percent and produce 50 to 250 kW per unit. The AE ORC units are designed to generate 125 kW with efficiencies up to 14 percent and they can be installed in arrays of tens of units to produce several MW of power where geothermal waters are available. This demonstration project is small but the potential for large-scale development in deeper, hotter formations is promising. The UND team’s analysis of the entire Williston Basin using data on porosity, formation thicknesses, and fluid temperatures reveals that 4.0 x 1019 Joules of energy is available and that 1.36 x 109 MWh of power could be produced using ORC binary power plants. Much of the infrastructure necessary to develop extensive geothermal power in the Williston Basin exists as abandoned oil and gas wells. Re-completing wells for water production could provide local power throughout the basin thus reducing power loss through transmission over long distances. Water production in normal oil and gas operations is relatively low by design, but it could be one to two orders of magnitude greater in wells completed and pumped for water production. A promising method for geothermal power production recognized in this project is drilling horizontal open-hole wells in the permeable carbonate aquifers. Horizontal drilling in the aquifers increases borehole exposure to the resource and consequently increases the capacity for fluid production by up to an order of magnitude.

15 GEOTHERMAL ENERGY↗
DOE OSTI2024

Efficient data-driven models for prediction and optimization of geothermal power plant operations

Increasing the capacity of geothermal energy as a renewable resource calls for development and deployment of efficient control and optimization technologies for geothermal power plants. A data-driven prediction and optimization model is presented as a cost-effective and efficient alternative to physics-based approach. The model predicts power output and operational cost by propagating the influence of control and disturbance variables within an artificial neural network (ANN). Numerical experiments with simulated and field data from a real geothermal power plant are first used to demonstrate the prediction performance of the ANN model. The model is then adopted to maximize the net predicted power production by automatically adjusting the working fluid circulation rate. The optimization performance of the model in evaluated using a thermodynamic flowsheet simulation model. The workflow is applied to model and control the effect of ambient temperature on an air-cooled binary cycle power plant, which is complex and costly to perform using a physics-based predictive model. As a result, the performance of the method is demonstrated by applying it to both simulated and field datasets from a binary cycle geothermal power plant.

15 GEOTHERMAL ENERGY↗
DOE OSTI2015

Geothermal Risk Reduction via Geothermal/Solar Hybrid Power Plants. Final Report

There are numerous technical merits associated with a renewable geothermal-solar hybrid plant concept. The performance of air-cooled binary plants is lowest when ambient temperatures are high due to the decrease in air-cooled binary plant performance that occurs when the working fluid condensing temperature, and consequently the turbine exhaust pressure, increases. Electrical power demand is generally at peak levels during periods of elevated ambient temperature and it is therefore especially important to utilities to be able to provide electrical power during these periods. The time periods in which air-cooled binary geothermal power plant performance is lowest generally correspond to periods of high solar insolation. Use of solar heat to increase air-cooled geothermal power plant performance during these periods can improve the correlation between power plant output and utility load curves. While solar energy is a renewable energy source with long term performance that can be accurately characterized, on shorter time scales of hours or days it can be highly intermittent. Concentrating solar power (CSP), aka solar-thermal, plants often incorporate thermal energy storage to ensure continued operation during cloud events or after sunset. Hybridization with a geothermal power plant can eliminate the need for thermal storage due to the constant availability of geothermal heat. In addition to the elimination of the requirement for solar thermal storage, the ability of a geothermal/solar-thermal hybrid plant to share a common power block can reduce capital costs relative to separate, stand-alone geothermal and solar-thermal power plant installations. The common occurrence of long-term geothermal resource productivity decline provides additional motivation to consider the use of hybrid power plants in geothermal power production. Geothermal resource productivity decline is a source of significant risk in geothermal power generation. Many, if not all, geothermal resources are subject to decreasing productivity manifested in the form of decreasing production fluid temperature, flow rate, or both during the life span of the associated power generation project. The impacts of geothermal production fluid temperature decline on power plant performance can be significant; a reduction in heat input to a power plant not only decreases the thermal energy available for conversion to electrical power, but also adversely impacts the power plant efficiency. The impact of resource productivity decline on power generation project economics can be equally detrimental. The reduction in power generation is directly correlated to a reduction in revenues from power sales. Further, projects with Power Purchase Agreement (PPA) contracts in place may be subject to significant economic penalties if power generation falls below a specified default level. While the magnitude of PPA penalties varies on a case-by-case basis, it is not unrealistic for these penalties to be on the order of the value of the deficit power sales such that the utility may purchase the power elsewhere. This report evaluates the use of geothermal/solar-thermal hybrid plant technology for mitigation of resource productivity decline, which has not been a primary topic of investigation in previous analyses in the open literature.

14 SOLAR ENERGY↗