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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1984

Grainsize evolution and differential comminution in an experimental regolith

The comminution of planetary surfaces by exposure to continuous meteorite bombardment was simulated by impacting the same fragmental gabbro target 200 times. The role of comminution and in situ gardening of planetary regoliths was addressed. Mean grain size continuously decreased with increasing shot number. Initially it decreased linearly with accumulated energy, but at some stage comminution efficiency started to decrease gradually. Point counting techniques, aided by the electron microprobe for mineral identification, were performed on a number of comminution products. Bulk chemical analyses of specific grain size fractions were also carried out. The finest sizes ( 10 microns) display generally the strongest enrichment/depletion factors. Similar, if not exactly identical, trends are reported from lunar soils. It is, therefore, not necessarily correct to explain the chemical characteristics of various grain sizes via different admixtures of materials from distant source terrains. Differential comminution of local source rocks may be the dominating factor.

Horz, F.↗
NASA NTRS1992

An experimental evaluation of mineral-specific comminution

The comminution behavior of different mineral species subjected to incessant impact is investigated using targets consisting of 2-4-mm crystals of albite, augite, forsterite, of quartz, which were impacted at least 25 times at 1.4 km/sec by 3.18-mm stainless-steel spheres. Sieve analyses were performed after every five shots. It was found that the behaviors of the feldspar and quartz were virtually indistinguishable and that the olivine target produced the greatest proportion of fines. The pyroxene target was most resistant to comminution. The comminution was only mildly dependent on grain size.

Cintala, Mark J.↗
DOE OSTI2021

Wear Mechanism Analysis of a New Rotary Shear Biomass Comminution System

A new biomass comminution system, Crumbler rotary shear, was developed to process fuel-grade biomass. The rotary shear is more efficient than the traditional hammer mill in comminuting high-moisture biomass and producing more uniform particles with minimal fines. However, the milling unit experiences significant wear in processing dirty woodchips. This study investigated the wear mechanisms of the rotary shear system based on analysis of the minerals carried by woodchips and characterization of actual worn components. Abrasive wear was found to be the dominant effect, and localized adhesive wear (material transfer), microfracture (chipping), and plastic deformation were additional effects. Connections have been made between the wear progression of key cutting components and the particle size change of biomass extrinsic minerals. On the basis of the wear mechanism understanding, mitigations based on advanced tool materials and optimized tool geometric designs are being developed for improving the tool life and cutting efficiency.

09 BIOMASS FUELS↗
DOE OSTI2016

A Discrete Element Model of Armor Glass Fragmentation and Comminution Failure Under Compression

Because of its exceptional compressive resistance and crystal-clear appearance, lightweight glass has been traditionally used in transparent armor applications. However, due to its brittle nature, glass fails differently from ductile materials in the sense that glass fragmentation occurs instantly ahead of the projectile tip upon penetration. The effective residual strength of the armor glass then inevitably relies on the damaged glass strength within such comminuted zones with confinement from the surrounding intact materials. Physical understanding of damaged glass strength therefore becomes highly critical to the further development of armor designs. In the present study, a discrete element based modeling framework has been developed to understand and predict the evolution of compressive damages and residual strength of armor glasses. With the characteristic fragmentation and comminution failures explicitly resolved, their influences on the mechanical degradation of the loaded glass materials have been evaluated. The effects of essential loading conditions and material properties have also been investigated.

36 MATERIALS SCIENCE↗
NASA NTRS1990

Regolith evolution in the laboratory - Scaling dissimilar comminution experiments

Repeated impacts into fragmental targets simulating unconsolidated debris on planetary surfaces have provided empirical insight into the evolution of planetary regoliths. The techniques of dimensional analysis have been employed to quantify and examine the relationships between the more important variables in the evolution of these experimental regoliths. Application of this method to the results of 10 experimental series shows that the quantity of comminuted target mass is directly proportional to (1) the number of impacts, (2) the diameter of the projectile, (3) the mean size of the crystals, (4) the mean grain size of the evolving regolith, (5) the total target mass, (6) the impactor density, and (7) the ratio of the impact velocity to the velocity of sound in the target rock. The comminuted mass is inversely proportional to the density of the target rock and the sorting of the regolith.

Cintala, Mark J.↗
NASA NTRS1992

Meteorite-asteroid spectral comparison - The effects of comminution, melting, and recrystallization

The present laboratory simulation of possible spectral-alteration effects on the optical surface of ordinary chondrite parent bodies duplicated regolith processes through comminution of the samples to finer rain sizes. After reflectance spectra characterization, the comminuted samples were melted, crystallized, recomminuted, and again characterized. While individual spectral characteristics could be significantly changed by these processes, no combination of the alteration procedures appeared capable of affecting all relevant parameters in a way that improved the match between chondritic meteorites and S-class asteroids.

Clark, Beth E.↗
NASA NTRS1993

Impact comminution of glasses: Implications for lunar regolith evolution

Glasses are important parts of every lunar regolith sample, whether in the form of indigenous melts such as mesostasis or pyroclastics, or as quenched impact melts. The modal proportions of agglutinitic impact melts alone can exceed 50 percent for some mature regoliths, and glasses are commonly the most dominant single component of lunar soils. They therefore participate in and possibly affect all evolutionary processes to which regoliths are subjected, such as comminution and attendant chemical fractionation as a function of grain size, the retention of solar-wind products, the production of superparamagnetic iron, and others. Because they are such an integral part of lunar regoliths, a more complete understanding of regolith evolution must include the role played by these vitreous components. This contribution examines the comminution behavior of a variety of glasses and a fine-grained basalt under conditions of repetitive impact, and compares this behavior to those of crystalline components, such as lithic fragments and major rock-forming minerals.

Cintala, Mark J.↗
DOE OSTI2013

Comminution process to produce precision wood particles of uniform size and shape with disrupted grain structure from wood chips

A process of comminution of wood chips (C) having a grain direction to produce a mixture of wood particles (P), wherein the wood chips are characterized by an average length dimension (L.sub.C) as measured substantially parallel to the grain, an average width dimension (W.sub.C) as measured normal to L.sub.C and aligned cross grain, and an average height dimension (H.sub.C) as measured normal to W.sub.C and L.sub.C, and wherein the comminution process comprises the step of feeding the wood chips in a direction of travel substantially randomly to the grain direction through a counter rotating pair of intermeshing arrays of cutting discs (D) arrayed axially perpendicular to the direction of wood chip travel, wherein the cutting discs have a uniform thickness (T.sub.D), and wherein at least one of L.sub.C, W.sub.C, and H.sub.C is greater than T.sub.D.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Multipass comminution process to produce precision wood particles of uniform size and shape with disrupted grain structure from wood chips

A process of comminution of wood chips (C) having a grain direction to produce a mixture of wood particles (P), wherein the wood chips are characterized by an average length dimension (L.sub.C) as measured substantially parallel to the grain, an average width dimension (W.sub.C) as measured normal to L.sub.C and aligned cross grain, and an average height dimension (H.sub.C) as measured normal to W.sub.C and L.sub.C, and wherein the comminution process comprises the step of feeding the wood chips in a direction of travel substantially randomly to the grain direction one or more times through a counter rotating pair of intermeshing arrays of cutting discs (D) arrayed axially perpendicular to the direction of wood chip travel.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Comminution process to produce precision wood particles of uniform size and shape with disrupted grain structure from wood chips

A process of comminution of wood chips (C) having a grain direction to produce a mixture of wood particles (P), wherein the wood chips are characterized by an average length dimension (L.sub.C) as measured substantially parallel to the grain, an average width dimension (W.sub.C) as measured normal to L.sub.C and aligned cross grain, and an average height dimension (H.sub.C) as measured normal to W.sub.C and L.sub.C, wherein W.sub.C>L.sub.C, and wherein the comminution process comprises the step of feeding the wood chips in a direction of travel substantially randomly to the grain direction through a counter rotating pair of intermeshing arrays of cutting discs (D) arrayed axially perpendicular to the direction of wood chip travel, wherein the cutting discs have a uniform thickness (T.sub.D), and wherein at least one of L.sub.C, W.sub.C, and H.sub.C is less than T.sub.D.

09 BIOMASS FUELS↗
DOE OSTI2013

Laser comminution of submerged samples

With the long-term goal in mind of investigating possible designs for a 'universal, solid-sample comminution technique' for elemental analysis of debris and rubble, we have studied pulsed-laser ablation of solid samples that were submerged in water. Using 351-nm, 15-ns laser pulses with energy between 1 J and 0.35 J, intensities between 500 MW/cm{sup 2} and 30 MW/cm{sup 2}, and samples of broken rock [quartzite] and concrete debris, we have observed conditions in which the laser-driven process can remove material from the solid target substrate, dissolving it and/or converting it into ultrafine particles in a controlled manner. Our study used impure, non-metallic substrates and investigated both the rate of material removal as well as the size distribution of particles that were ablated from the process. We studied ablation at lower regimes of intensity and fluence [below 100 MW/cm{sup 2} and 0.4 J/cm{sup 2}, respectively] than has previously attracted attention and discovered that there appears to be a new regime for energy-efficient material removal [Q* < 4000 J/g, for quartzite and <2000 J/g for concrete] and for the generation of ultrafine particles.

36 MATERIALS SCIENCE↗
DOE OSTI2025

On the bulk compaction of brittle granular materials, Part II: Representing interparticle comminution by K COMP

An applied and empirical compaction fracture resistance parameter, K COMP , was developed to represent the compression-induced interparticle-comminution response of granular brittle materials (e.g., ceramic or glass particles). The development of K COMP is an outcome from Part I of this three-paper series. The K COMP represents a continuum response of compaction fracture resistance and was adapted from established Griffith linear elastic fracture mechanics theory. From that, the K COMP relates macroscopically applied compressive stress to a corresponding inverse-square-root representative particle size, where the latter is estimated from an entire particle size distribution or specific surface area measurement. In conclusion, the K COMP value was not constant over a wide range of stresses for all examined brittle granular materials, and this is indicative of a change in the dominant mode of permanent deformation at higher compaction stresses.

brittle↗
DOE OSTI2022

Investigation of Cutter–Woodchip Contact Pressure in a New Biomass Comminution System

A Crumbler ® rotary shear system was recently developed to process fuel-grade woodchips into feedstocks having more uniform particle sizes for improved flowability and higher thermochemical output yield than a traditional hammer mill. It represents a significant innovation in the state of the art of biomass comminution equipment. However, the milling unit has experienced significant abrasive wear of the feeding teeth and cutters when processing hard and dusty feedstocks, such as logging residue and corn stover. Here, we present initial simulation results from a finite-element stress analysis of the rotary shear, which is used to investigate the dynamics of interaction between the cutters and woodchips. This is the first step for optimizing the cutter design to improve the system lifetime and processing efficiency, thus reducing downtime and improving overall productivity.

42 ENGINEERING↗
DOE OSTI2024

Predicting biomass comminution: Physical experiment, population balance model, and deep learning

An extended population balance model (PBM) and a deep learning-based enhanced deep neural operator (DNO+) model are introduced for predicting particle size distribution (PSD) of comminuted biomass through a large knife mill. Experimental tests using corn stalks with varied moisture contents, mill blade speeds, and discharge screen sizes are conducted to support model development. A novel mechanism in the extended PBM allows for including additional input parameters such as moisture content, which is not possible in the original PBM. The DNO+ model can include influencing factors of different data types such as moisture content and discharge screen size, which significantly extends the engineering applicability of the standard DNO model that only admits feed PSD and outcome PSD. Test results show that both models are remarkably accurate in the calibration or training parameter space and can be used as surrogate models to provide effective guidance for biomass preprocessing design.

09 BIOMASS FUELS↗
DOE OSTI2016

Techno-economic analysis comparison of comminution of wood chips using a hammer mill and a rotary shear

Preprocessing is a crucial step in the utilization of biomass feedstocks for the production of fuel and biomaterials [1]. Size reduction and drying of the material, where used, are two of the most costly and energy intensive operations that are undertaken during preprocessing, reduction of the energy usage during these two phases will reduce cost of processing and ultimately reduce the overall cost to the final user. Traditionally, a hammer mill has been the primary method used for secondary size reduction. For wet material, a hammer mill requires high amounts of energy, while for dry material the hammer mill produces a large quantity of small particles [2]. In both cases, the costs increase either from additionally needed fuel cost or from the cost of lost material. In effort to lower the cost for size reduction, a rotary shear has been developed for the comminution of biomass feedstocks. The rotary shear utilizes interlocking, rotating disk that shear the material rather than using impact to reduce the particle size of the materials. Because the material is size reduced using a cutting motion, rather than impact, the distribution of particle sizes is much narrower than produced by hammer mills.

09 BIOMASS FUELS↗