Design, construction, and performance of cryogenically cooled and superconducting electromagnets.
Cryogenically cooled superconducting electromagnet design, construction and testing
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Cryogenically cooled superconducting electromagnet design, construction and testing
Portable cryogenic cooling system design including turbine pump, cooling chamber, and atomizer
Cryogenic cooling of sensors is a means of attaining the high-performance detection characteristics required for orbital missions. Solid cooler technology is reviewed, and its application to helium/liquid helium, solid neon/liquid helium, and solid nitrogen/liquid helium systems, capable of satisfying requirements below 10 K is examined. The impact of these systems on spacecraft design and operation is assessed, and recent orbital experience is discussed.
The preliminary design of the cryogenic cooling system for the Cryogenic Cooled Limb Scanning Interferometer Radiometer (CLIR) instrument to be flown on the Atmospheric Magnetospheric Physics Satellite (AMPS) was studied. The top level trade studies were extensive due to the instrument requirement for cooling at three temperature levels as opposed to the two levels initially described for the instrument. Approximately 12 different combinations of cryogens were investigated. The basic lifetime requirement for the instrument was 30 days. However, studies were also conducted for a follow-up mission requiring a 1 year lifetime. The top level trades led to the selection of a single stage supercritical helium baseline.
Several disciplines requiring in-space cryogenic cooling are identified including high-energy, gamma-ray, and IR astronomy, relativity missions, and superconducting devices. Radiant coolers are limited in terms of temperature ranges and cooling loads. Other spacecraft cryogenic systems include stored solid cryogenic coolers using materials such as hydrogen, neon, argon, and methane. Two such cooler designs are described including one for the Nimbus F limb radiance inversion radiometer and one for the Nimbus G limb infrared monitoring of the atmosphere. Suggestions for increasing the performance of solid cryogenic coolers are made, such as a multimission cooler, a mechanical refrigerator, Stirling-cycle refrigerators, and Vuilleumier mechanized coolers. Techniques for obtaining cryogenic cooling in the milli-K range are identified as dilution refrigeration and adiabatic demagnetization.
Power electronic converter will be a key enabler for future electrified aircraft propulsion system. In aircraft applications, superconducting technologies such as superconducting motors and generators along with supporting power systems will grow in importance. Utilizing cryogenic cooling for power converter potentially can significantly improve the inverter system efficiency and specific power. This paper presents the cooling, hardware,and testing of a cryogenically-cooled MW inverter developed for electrified aircraft propulsion system. The 1 MVA full load testing with cryogenic cooling is demonstrated. The developed inverter system achieves 18 kVA/kg specific power and 99% efficiency, which provides a promising solution to achieve high power density and efficiency for future electrified aircraft propulsion system.
In order to evaluate the feasibility of newly developed GaN devices in a cryogenically-cooled converter, this paper characterizes a 650 V enhancement-mode Gallium-Nitride high-electron-mobility transistor (GaN HEMT) at cryogenic temperatures. The characterization includes both static and dynamic behaviors. The results show that this GaN HEMT is an excellent device candidate to be applied in cryogenic-cooled applications. For example, transconductance at cryogenic temperature (93 K) is 2.5 times higher than one at room temperature (298 K), and accordingly, peak di/dt during turn-on transients at cryogenic temperature is around 2 times of that at room temperature. Moreover, the on-resistance of the channel at cryogenic temperature is only one-fifth of that at room temperature. The corresponding explanations of performance trends at cryogenic temperatures are also given from the view of semiconductor physics. In addition, several device failures were observed during the dynamic characterization of GaN HEMTs at cryogenic temperatures. The ultra-fast switching speed induced high di/dt and dv/dt at cryogenic temperatures amplifies the negative effects of parasitics inside the switching loop. Based on failure waveforms, two failure modes were classified, and detailed failure mechanisms caused by ultra-fast switching speed are given in this paper.
Projected NASA needs in spaceborne cryogenic systems and recent results of NASA cryogenic cooling technology efforts in infrared astronomy, X-ray astronomy, gamma ray astronomy, liquid helium and space stations are discussed.
The development of a cryogenically cooled filter radiometer for use with high altitude balloons is discussed. The radiometer has features which include the options for remote operation of two filter wheels each containing six filters at helium temperature and a cryogenic rotary chopper which may be run at 200 cycles per second or positioned open or closed, and a remotely operable chopped blackbody calibration source. The radiometer contains a ten inch diameter liquid nitrogen cooled Cassegrain telescope with nine individually filtered field stops in the focal plane. The telescope is mounted on a two-axis servo operated gimbal which is used to make sky scans under the control of an onboard programmer.
A study has been conducted to determine the utility and characteristics of a solid cryogen cooler which could meet a variety of instrument and mission requirements. The cooler consists essentially of two stages of solid cryogen and two cooled shields. The inner shield is thermally grounded to the secondary (warmer) cryogen and provides a low temperature boundary around the colder primary stage, while the outer shield reduces the heat loads upon the secondary cryogen. The baseline design provides cooling of approximately 1 watt over the temperature range 60-100 K, 0.5 watts from 15 to 60 K, and 0.2 watts from 8 to 15 K for a one-year lifetime. For low cooling loads (0.1 W) and with use of an optional cooled shield, cooling lifetimes of 8 years are possible.
Cryogenics, the science of generating extremely low temperatures, has wide applicability throughout NASA. The Agency employs cryogenics for rocket propulsion, high-pressure gas supply, breathable air in space, life support equipment, electricity, water, food preservation and packaging, medicine, imaging devices, and electronics. Cryogenic liquid oxygen and liquid hydrogen systems are also replacing solid rocket motor propulsion systems in most of the proposed launch systems, a reversion to old-style liquid propellants. In the late 1980s, NASA wanted a compact linear alternator/motor with reduced size and mass, as well as high efficiency, that had unlimited service life for use in a thermally driven power generator for space power applications. Prior development work with free-piston Stirling converters (a Stirling engine integrated with a linear actuator that produces electrical power output) had shown the promise of that technology for high-power space applications. A dual use for terrestrial applications exists for compact Stirling converters for onsite combined heat and power units. The Stirling cycle is also usable in reverse as a refrigeration cycle suitable for cryogenic cooling, so this Stirling converter work promised double benefits as well as dual uses. The uses for cryogenic coolers within NASA abound; commercial applications are similarly wide-ranging, from cooling liquid oxygen and nitrogen, to cryobiology and bio-storage, cryosurgery, instrument and detector cooling, semiconductor manufacturing, and support service for cooled superconducting power systems.
Design, construction, and performance of cryogenically cooled and superconducting electromagnets
Design, construction, and performance of cryogenically cooled and superconducting electromagnets
The design of gas adsorption refrigerators used for cryogenic cooling in the temperature range of 4K to 120K was examined. The functional relationships among the power requirement for the refrigerator, the system mass, the cycle time and the operating conditions were derived. It was found that the precool temperature, the temperature dependent heat capacities and thermal conductivities, and pressure and temperature variations in the compressors have important impacts on the cooling performance. Optimal designs based on a minimum power criterion were performed for four different gas adsorption refrigerators and a multistage system. It is concluded that the estimates of the power required and the system mass are within manageable limits in various spacecraft environments.
Commercial cryocoolers have significant price and lead time advantages over coolers built exclusively for the space market, but there are many challenges that must be overcome before using a COTS cooler for flight. The initial cost advantage is significantly narrowed by the cost of adapting the COTS cooler for flight. JPL is developing a “turnkey” cryogenic cooling solution based on a commercial cryocooler with the intention that it can become a standard product. The goal is to develop a complete, fully redundant cryogenic cooling solution based on the Thales 9310. The system includes the cooler, brackets to provide mounting and cooling, supporting structures, vibration isolation, thermal straps, thermal switches, and drive electronics. This paper discusses qualification of the various components for flight, including launch vibration and thermal performance testing, as well as a full up testing of the completed assembly.
Commercial cryocoolers have significant price and lead time advantages over coolers built exclusively for the space market, but there are many challenges that must be overcome before using a COTS cooler for flight. The initial cost advantage is significantly narrowed by the cost of adapting the COTS cooler for flight. JPL is developing a “turn key” cryogenic cooling solution based on a commercial cryocooler with the intention that it can become a standard product. The goal is to develop a complete, fully redundant cryogenic cooling solution based on the Thales 9310. The system includes the cooler, brackets to provide mounting and cooling, supporting structures, vibration isolation, thermal straps, thermal switches, and drive electronics. This paper discusses qualification of the various components for flight, including launch vibration and thermal performance testing, as well as a full up testing of the completed assembly.
Variable voltage DC power supplies for energizing cryogenically cooled and superconductive electromagnets
The design and performance of the Arizona cryogenically-cooled, balloon-borne, multiband far infrared survey telescope are described. The 40 cm Cassegrain telescope is completely contained in a liquid helium dewar. The focal plane array consists of Fabry optics and four detectors which each have a 12 arc minute field of view. Both photoconductive and bolometer detectors are utilized at effective wavelengths of 20, 80, 100 and 150 microns. In 1977 the telescope was used to make multicolor large scale maps of 70 square degrees in the Cygnus X region and the W3 region.