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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Drawing Direction Effect on Microstructure and Mechanical Properties of Twinning-Induced Plasticity Steel During Wire Drawing

The effect of drawing direction on microstructure and mechanical properties in twinning-induced plasticity (TWIP) steel during wire drawing has been investigated to improve drawability for wire rod applications. The steel wires subjected to unidirectional (UD) and reverse-directional (RD) wire drawing were analyzed. The yield and tensile strength processed by the RD were slightly higher than those by the UD, whereas the ductility and drawability have inverse features, which is totally different from the results of plain carbon steel and Al wire. Although final shear strain of wires deformed by the RD is lower than that by the UD, the RD wires had a more complex stress history and a higher <111> texture component at the surface area, which encouraged twinning rate, resulting in fast exhaustion of ductility, finally earlier fracture of wires. In contrast to the materials deformed by mainly slip mechanism, the RD process cannot improve the ductility and drawability in TWIP steel due to the stress state dependency of twinning mechanism. Also, based on the different strengthening behaviors between pearlitic and TWIP steels during UD and RD, it is induced that microstructure and applied stress state simultaneously control the mechanical properties.

36 MATERIALS SCIENCE↗

Draw solutions and methods of treating an aqueous liquid

A method of treating an aqueous liquid. The method comprises providing an aqueous feed liquid comprising water and at least one solute to a first side of a membrane. A draw solution comprising water and a draw solute comprising at least one of a phosphazene compound and a triazine compound is provided to a second side of the membrane. At least a portion of the water of the aqueous feed liquid is osmosed across the membrane and into the draw solution to form a diluted draw solution comprising water and the draw solute. The water of the diluted draw solution is separated from the draw solute of the diluted draw solution to form a purified water product. Draw solutes comprising phosphazene compounds and draw solutes comprising triazine compounds are also disclosed, as are methods of forming the draw solutes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Effect of cold drawing ratio on γ′ precipitation in Inconel X-750

Inconel X-750 is a Ni-based precipitation-hardened superalloy having large tensile and fracture strengths. In the study, X-750 wires were cold drawn to different extents. Small angle neutron scattering was employed to quantitatively measure the size and volume fraction of the γ′ phase as a function of the cold drawing ratio (DR) and aging temperature. The presence and size of γ′ precipitates were confirmed by transmission electron microscopy. The drawing ratio had an important effect on the volume fraction of the γ′ precipitates. However, the size of the precipitates was independent on the drawing ratio. The specimen with the minimum drawing ratio (DR0) produced the largest volume fraction of γ′ as compared with large drawing ratio (DR) specimens such as DR17 and DR42. The small volume fraction of the γ′ phase for a sizeable drawing ratio was associated with the large amount of nucleation sites for secondary carbides, M{sub 23}C{sub 6}, and the fast diffusion path, i.e., dislocation, needed to form M{sub 23}C{sub 6}. A Cr depletion zone around the secondary carbides raised the solubility of γ′. Therefore, the significant drawing ratio contributing to the large volume fraction of the secondary carbides decreased the volume fraction of the γ′ precipitates in Inconel X-750. - Highlights: • The volume fraction of secondary carbides increased with the drawing ratio. • The volume fraction of γ′ decreased as the drawing ratio increased. • The drawing ratio affected the γ′ volume fraction with no variation of the γ' size. • The volume fraction of γ′ was affected by the secondary carbide volume fraction.

36 MATERIALS SCIENCE↗

Closed-loop pressure retarded osmosis draw solutions and their regeneration processes: A review

Pressure-Retarded Osmosis (PRO) is an osmotic process that has been used to harvest energy from salinity gradients using a semi permeable membrane. A comparison between open-loop PRO (OLPRO) and closed-loop PRO (CLPRO) was made regarding their performance and costs. In CLPRO, where the diluted draw solution is re-concentrated in the regeneration system to be reutilized in the process, has recently received an intensive focus as the most viable configuration for a standalone power plant. The choice of the PRO draw solution in CLPRO is crucial to garner a high osmotic pressure as the key for the feasibility of the process. Here, in this review, the draw solutions are critically evaluated in the literature in terms of energy output as well as the method of regeneration used to recirculate them. A set of practical criteria has been suggested to appraise the adequacy of the solution for CLPRO application. It was concluded that NH 3 – CO 2 theoretically can produce 170 W/m 2 of power density. Inorganic draw solutes such as NaCl can generate high power density up to 87 W/m 2 . Organic draw solutes with their remarkably low reverse salt flux (RSF) have promising potential for future application in PRO. Similarly, the regeneration systems of the diluted draw solutions have also been reviewed and discussed. How the energy consumption of the regeneration process affects the feasibility of CLPRO is explained. For the specific case of osmotic heat engines (OHEs), when the energy of the regeneration process is supplied by heat waste, the range of applicability of the heat waste in CLPRO in terms of efficiency is defined and compared to Organic Rankine Cycle (ORC). The results showed that CLPRO has better efficiency than ORC for temperatures T < 80 °C, which makes it a promising process or low-grade heat energy recovery. In addition, a PRO-RO hybrid system coupled with solar power can reduce the net specific energy consumption (SEC) to 0.39 kWh/m 3 . The conditions that regeneration processes should operate under to make PRO viable are discussed in the last section. Overall, the study indicates the key factors for optimizing the performance of CLPRO process.

42 ENGINEERING↗

Planar Anisotropy, Tension–Compression Asymmetry, and Deep Drawing Behavior of Commercially Pure Titanium at Room Temperature

The planar anisotropy (PA) and tension–compression asymmetry (TCA) of the CP-Ti were investigated via uniaxial tension and compression tests at room temperature. The formability and the earing behavior of the CP-Ti sheet were studied via deep drawing experiment. The deep drawing simulations using the uniaxial tensile and the compressive curves as the hardening rules were compared with each other and with the experimental results. The CP-Ti sheet showed PA and TCA in yielding and strain hardening. The PA was characterized by the plastic strain ratio r{sub 0}, r{sub 45}, and r{sub 90} of 1.47, 2.06, and 2.05. The TCA showed PA, which showed tension–compression yield strength ratios of 1.12, 1.08, and 1.04 in 0°, 45°, and 90° in the rolling direction, and tensile and compressive hardening exponent ratios of 0.86, 0.8, and 0.62. The orientation distribution functions (ODFs) analysis demonstrated that the tensile and the compressive deformation textures were different and showed PA. The simulative results, including the simulated forming force and the earing profiles using the uniaxial tensile and compressive curves as the hardening rules, were not in agreement with each other. The results were not in good agreement with the experimental results, implying that the TCA had an important effect on the formability of the sheet. The TCA tended to reduce the thickness of the deep drawing parts, increase the earing ratio, and affect the drawing force.

36 MATERIALS SCIENCE↗

Study on the Deformation Homogeneity and Electrical Conductivity in Co-Cr-Ni-Mo Wires Drawn with Different Drawing Practices

This study investigates the influence of cold wire drawing practices namely full die drawing (FDD) and half die drawing (HDD) on the deformation homogeneity in Co-35Ni-20Cr-10Mo alloy (MP35N) wires which are used for manufacturing implantable medical products. The inhomogeneous factor was used to assess the level of inhomogeneity in the wires, and electrical conductivity was measured on the wires, after drawn to different cold work (CW) reductions and with different drawing practices. Electron beam scattered diffraction, field emission scanning electron microscope and transmission electron microscope characterization were performed on the wire samples to correlate the mechanical and electrical properties to their texture and grain size. The results of this study conclude that the wires drawn with the FDD practice exhibited homogenous deformation, uniform microstructural and hardness gradient across the wire when compared to HDD wires. The electrical conductivity of the HDD-drawn wires was higher than the FDD wires and the level of inhomogeneity and the variation of conductivity decreased with the increase in CW.

36 MATERIALS SCIENCE↗

Drawing 445754 rev5

Drawing 445754 contains the details for fabricating plastic flux wands used in ATR and ATRC. The flux wands are used to position flux wires in fuel elements. The flux wands are basically a tool to position the flux wires. The flux wires are later removed from the flux wands and counted to determine the amount of flux they received. The flux wands come in contact with reactor primary coolant, but do not control the primary coolant (this is in reference to 10 CFR Part 810). Additional wands need to be fabricated. This drawing needs to be sent to a vendor or vendors for procurement of new flux wands as done in the past. LWP-11201 rev 11 (pg. 27) indicates providing information to a vender is not a public release. This drawing does not need to be released to all of the public if that is an option. It just needs to go to a vendors or vendors. A vendor will likely need to see the drawing to determine if they can build the flux wands.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Process metallurgy simulation for metal drawing process optimization by using two-scale finite element method

We developed two-scale FE analysis procedure based on the crystallographic homogenization method by considering the hierarchical structure of poly-crystal aluminium alloy metal. It can be characterized as the combination of two-scale structure, such as the microscopic polycrystal structure and the macroscopic elastic plastic continuum. Micro polycrystal structure can be modeled as a three dimensional representative volume element (RVE). RVE is featured as by 3×3×3 eight-nodes solid finite elements, which has 216 crystal orientations. This FE analysis code can predict the deformation, strain and stress evolutions in the wire drawing processes in the macro- scales, and further the crystal texture and hardening evolutions in the micro-scale. In this study, we analyzed the texture evolution in the wire drawing processes by our two-scale FE analysis code under conditions of various drawing angles of dice. We evaluates the texture evolution in the surface and center regions of the wire cross section, and to clarify the effects of processing conditions on the texture evolution.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Community Geothermal: Mechanical, Electrical, and Plumbing Design Report and Drawings - Wallingford, CT

Included here are the mechanical, electrical, and plumbing design report and drawings for the proposed community geothermal system at an affordable housing complex in Wallingford, Connecticut. The report and drawings were developed by LN Consulting, in partnership with the University of Connecticut, which completed the energy modeling that formed the basis of the design work. The drawings can be used as a basis for a Request for Proposals to procure entities to complete construction-ready design documents.

15 GEOTHERMAL ENERGY↗

Vacuum arc behavior and its voltage characteristics in drawing process controlled by composite magnetic fields along axial and transverse directions

In this research, drawing vacuum arc (VA) experiments were conducted using composite contacts under currents ranging from 5 kA to 20 kA root mean square (rms). The new type of contact comprised an axial magnetic field (AMF) configuration and a transverse magnetic field (TMF) configuration. The TMF plate was in the center, surrounded by the AMF plate. The contact generated both AMFs and TMFs simultaneously. VA appearances and arc voltages were recorded, and the VA was modeled as a conductor for electromagnetic force analysis in ANSYS software. The results showed that the coaxiality of operating mechanisms significantly influenced arc behavior just as the arc was ignited. When arc brightness did not increase after ignition, there was a voltage drop accompanied with diffusion of the VA. As to VA development, when an arc was ignited on an AMF plate, it spread on the plate and rotated. Over time the arc current increased, the constricting arc forms, and the arc column rotated on the TMF plate under the action of Ampere's force. With regard to the influence of a magnetic field on a VA at different stages, in the initial drawing arc stage the TMF was dominant, and the arc started to rotate under the action of Ampere's force. Afterwards, the AMF was dominant, with a steadily burning arc. As for contact melting, in the initial arcing period, a contracted short arc caused severe melting and erosion of the contact plate. When the ignition spot or root was close to the slot of plate, the electromagnetic force pushed the arc toward slot and contact edge, resulting in local erosion of the slot region.

42 ENGINEERING↗

Drawing of Hardening Materials with Radial-Matrix Clamping

A mathematical model is developed for the drawing of an anisotropic hardening material without wall thinning, in the case of radial-matrix clamping. For sheets of various materials, the forces required and the associated damage are investigated as a function of the drawing coefficient, the rounding radius of the matrix, the frictional conditions at tool–workpiece contact, and the clamping materials.

42 ENGINEERING↗

A trimethylamine–carbon dioxide draw solution for osmotic engines

This study evaluates the pressure retarded osmosis performance of TMA–CO 2 for potential use in osmotic heat engines. Power densities up to 18.6 W m −2 were achievable at relatively low pressure (10 bar) using 5 M TMA–CO 2 draw solutions. Compared to NaCl control tests, the TMA–CO 2 exhibited 20% lower water flux due in large part to its larger molecular size and associated higher solution viscosity and lower diffusion coefficient. Compared to the ammonia‐carbon dioxide draw solution, water flux was comparable but reverse solute flux of TMA–CO 2 was nearly one order of magnitude lower. Larger solute size was found to create a performance tradeoff as reduced reverse solute flux improved water flux while higher viscosity and lower diffusion coefficient worsened water flux. © 2018 American Institute of Chemical Engineers AIChE J , 64: 3369–3375, 2018

Xia, Lingling↗

Characterization of microtexture of 316L stainless steel fiber after multi-pass drawing by electron backscatter diffraction

Highlights: • Three crystalline phases, γ, α′, and σ, in 316L stainless steel fibers are observed by XRD. • Strain-induced martensite and two types of twin boundaries are formed in drawn fibers. • The twin boundary generation is nucleate at high angle grain boundaries and then bulge into the {112}<111> grain. • A route of the formation mechanism of deformation twins was analyzed by EBSD. - Abstract: The microstructure and microtexture of 316L stainless steel fibers (SSFs) after multi-pass cold drawing with intermediate heat treatment were investigated in this study. The crystalline phases of SSFs were identified and quantified using X-ray diffraction (XRD) analysis. Grain orientation and boundary characterization in the mantle and core regions of drawing direction (DD) were analyzed through electron backscatter diffraction (EBSD). The coincident site lattice approach provides beneficial information for defining twin boundary and analyzing the orientation relationship between neighboring grains on the Σ3 segment. Three crystalline phases, γ, α, and σ, could be seen in XRD profiles. The formation mechanism of deformation twins was found, and two types of twin boundaries were observed in the drawn fibers by EBSD. The twin boundary generated between a {112}<111> grain and a <100>//DD grain is believed to nucleate at a high-angle grain boundary and then bulge into the copper grain.

36 MATERIALS SCIENCE↗

Self-Organization of Multiscale Structural Groups in a Low-Carbon Wire Subjected to Severe Drawing

The peculiarities of the mechanical parameters and atomic structure of wires made of 08G2S steel subjected to severe drawing with a combination of shear and classical circular drawing of different diameters. The split form of interference maximums (211) in X-ray diagrams of samples is evidence for delamination in families of the mentioned planes into contracted and extended groups, which is accompanied by the partial order–disorder phase transition with formation of the amorphized fraction from fragments of nanosized atomic groups of these planes (clusters). The dependence on steel deformation revealed the nature of the change in the symmetry of the distribution of structural groups relative to the angular position of the diffraction maximum from the planes (211). It is established that with increased deformation (ε > 30%) the intensities of coherent and incoherent X-ray CrK{sub α}-emissions vary quantitatively, which proves the development of self-organizing processes contributing to the increase in the volume fraction of the order relative to the disorder in 08G2S steel, even subject to severe mechanical loading.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

CalWave - Open Water Demonstration - System and Component Overview Content Models and Drawings

Data for the CalWave - Open Water Demonstration, a submerged pressure differential Wave Energy Converter (WEC) Device. Device is moored to the seabed, and the motion of the waves causes the sea level to rise and fall above the device, inducing a pressure differential in the device. The alternating pressure pumps fluid through a system to generate electricity, which is transmitted to shore via bidirectional cables. Documentation and data here includes: System Overview Content Model and Drawings as well as Component Overview Content Model and Drawings.

16 TIDAL AND WAVE POWER↗