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Results for “electrorefiner sediment”

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DOE OSTI2022

Study of Electrorefiner Sediment Re-Chlorination Options

A study was performed to investigate re-chlorination options for electrorefiner sediment, fulfilling a DOE Level 4 milestone within the Material Recovery and Waste Form Development campaign. The study stems from the recent identification of sediment that had accumulated in a kg-scale uranium electrorefiner at Idaho National Laboratory’s Hot Fuel Examination Facility. The study involved surveying, evaluating, and recommending options for re-chlorinating, or otherwise recovering, actinides from the sediment. Several options were investigated, including chemical and electrochemical techniques on the sediment within the electrorefiner (in situ approaches) or after its removal from the electrorefiner (ex situ approaches). A baseline approach was identified, involving electrolytic reduction of the removed sediment and subsequent electrorefining. Some options were dismissed for various deficiencies, while other options were recommended for further investigation.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Imaging and Analysis of Insoluble Electrorefiner Material

Throughout pyroprocessing efforts at the Hot Fuel Examination Facility (HFEF), insoluble material has accumulated in the Electrorefiner (ER) vessel. The objective of this effort was to analyze the accumulated material to determine its origin. Material was removed from the ER salt bath and distilled to remove excess salt prior to performing analysis. Three samples were sent for chemical and isotopic analysis and underwent an ethyl acetate-bromine dissolution to segregate the oxide fraction from the metal fraction. Actinide concentrations were determined using a quadrupole–inductively coupled plasma–mass spectrometer (Q-ICP-MS). Three additional samples were sent for morphologic and elemental analysis by scanning electron microscopy (SEM) with Energy Dispersive X-ray (EDX) analysis at the Irradiated Materials Characterization Laboratory (IMCL). Analyses suggest that the material is primarily composed of UO2. with a small fraction of metal. This study draws no single conclusion as to the origin of the insoluble material in the ER. The particle sizes and morphologies observed in SEM micrographs indicate that the larger particles observed may be a result of introducing material to the ER that has not been completely reduced in Oxide Reduction (OR) operations, which precede electrorefining. Smaller particles may be due to reactions with oxygen and moisture present in HFEF. This research suggests that microscopic analysis of fuel particles before and after OR operations (including after distillation) as well as the uranium product collected on the cathode in the ER would increase understanding about particle morphology within the pyrochemical process.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗