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Fatigue-testing machine applies fluctuating tension to number of specimens at same time. When sample breaks, machine continues to test remaining specimens. Series of tensile tests needed to determine fatigue properties of materials performed more rapidly than in conventional fatigue-testing machine.
Humidity-controlled fatigue testing of metals, using gas-tight sleeve of polyethylene film to provide a chamber on a rotating-beam fatigue machine
Portable machine constructed for fatigue testing of structural materials or machinery parts subjected to fatigue loads. Piezoelectric crystal stack adds oscillatory force to constant force. Machine tests wider variety of objects than with usual rotating-beam fatigue tests.
An environmental chamber for fatigue testing machines
A prototype fatigue test machine has been designed and fabricated which is suitable for use by an astronaut in conducting constant amplitude materials fatigue tests aboard a Skylab or a shuttle space vehicle. The machine is comprised of a mechanical tester, which would be passed through a small airlock to be supported in the space environment on an extendible boom, and a control console, which would provide remote control from within the space vehicle. The tester is a resonance machine which operates at approximately 60 Hz; vibratory mechanism is symmetrically arranged to minimize external reaction. A control system employing stabilized servo-loop circuits about both mean and varying load components maintains loading accuracy to better than two percent. Specimen installation and control console details are simplified for astronaut use. Power consumption from a 28 volt supply is estimated at between 50 and 80 watts.
Fatigue tester determines the number of cycles to fatigue failure of brittle specimens. A strain gage on the loading arm records the loading applied to the component. As the component starts to break, the load is reduced and the strain gage stops the cycle counter.
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The objective is to enable the student to generate statistically sound fatigue data sets on wire specimens of varying diameter, microstructure, or material. The student can then assess the effect of these parameters of fatigue resistance. The student can also be exposed to ASTM techniques for fatigue data reduction and presentation. Experiments involving variable amplitude block loading are also easily conducted.
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Design and performance tests for reversed bending with steady torque fatigue test machine using notched steel specimens
A prototype fatigue test machine is described which is suitable for use by an astronaut in conducting constant amplitude materials fatigue tests aboard a Skylab or space shuttle vehicle. The machine is comparised of a mechanical tester, which would be passed through a small (7.6-inch square) airlock to be supported in the space environment on an extendible boom, and a control console, which would provide remote control from within the space vehicle.
Fatigue tests were made on one lot of 3/4 inch diameter rolled-and-drawn 25S-T aluminum-alloy rod normal in composition and tensile properties. The specimens were tested at 3500 cycles per second in a rotating-beam fatigue test machine. Tests were made for three ratios (20:1, 50:1, and 200:1) of the number of cycles applied at low stress to the number applied at high stress. In general, failure occurred when the number of cycles at either the low or the high stress approached the ordinary fatigue curve for the material, regardless of the sequence in which the stresses were applied.
Lever load-amplifying fatigue testing machine with a load cycle frequency of 100 to 900 cycles per minute applies the load through true axial motion. Pivot friction and bearing wear are eliminated by replacing these parts with flex plates and bars.
Apparatus permits application of significantly greater number of cycles or equivalent number of cycles in shorter time than conventional fatigue test machines. Environment eliminates problems associated with high temperature oxidation and with sensitivity of refractory alloy behavior to atmospheric contamination.
Cryostat for use with horizontal fatigue testing machines at low temperatures
The reliability of semiconductor devices as influenced by the reliability of wire bonds used in the assembly of the devices is investigated. The specific type of failure dealt with involves fracture of wire bonds as a result of repeated flexure of the wire at the heel of the bond when the devices are operated in an on-off mode. The mechanism of failure is one of induced fracture of the wire. To improve the reliability of a chosen transistor, one-mil diameter wires of aluminum with various alloy additions were studied using an accelerated fatigue testing machine. In addition, the electroprobe was used to study the metallurgy of the wires as to microstructure and kinetics of the growth of insoluble phases. Thermocompression and ultrasonic bonding techniques were also investigated.
The results of a two year study of the mechanisms of spall failure in the HPOTP bearings are described. The objective was to build a foundation for detailed analyses of the contact life in terms of: cyclic plasticity, contact mechanics, spall nucleation, and spall growth. Since the laboratory rolling contact testing is carried out in the 3 ball/rod contact fatigue testing machine, the analysis of the contacts and contact lives produced in this machine received attention. The results from the experimentally observed growth lives are compared with calculated predictions derived from the fracture mechanics calculations.
Two-dimensional optical strain measurements on high temperature test specimens are presented. This two-dimensional capability is implemented through a rotatable sensitive strain axis. Three components of surface strain can be measured automatically, from which the first and second principal strains are calculated. One- and two-dimensional strain measurements at temperatures beyond 750 C with a resolution of 15 microstrain are demonstrated. The system is based on a one-dimensional speckle shift technique. The speckle shift technique makes use of the linear relationship between surface strain and the differential shift of laser speckle patterns in the diffraction plane. Laser speckle is a phase effect that occurs when spatially coherent light interacts with an optically rough surface. Since speckle is generated by any diffusely reflecting surface, no specimen preparation is needed to obtain a good signal. Testing was done at room temperature on a flat specimen of Inconel 600 mounted in a fatigue testing machine. A load cell measured the stress on the specimen before and after acquiring the speckle data. Strain components were measured at 0 C (parallel to the load axis) and at plus or minus 45 C, and plots indicate the calculated values of the first and second principal strains. The measured values of Young's modulus and Poisson's ratio are in good agreement with handbook values. Good linearity of the principal strain moduli at high temperatures indicate precision and stability of the system. However, a systematic error in the high-temperature test setup introduced a scale factor in the slopes of the two-dimensional stress-strain curves. No high temperature effects, however, have been observed to degrade speckle correlation.