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At least 19 records

Design, Fabrication, Testing and Validation of a Ruggedized Fiber Optic Sensing System (FOSS) for Launch Application

Fiber-optic sensors based on fiber Bragg grating (FBG) is desirable for structural health monitoring and is used for various aerospace applications such as measuring strain and temperature, where a single optical fiber can multiplex hundreds of FBG sensors. The National Aeronautics and Space Administration (NASA) Armstrong Flight Research Center (AFRC) (Edwards, California) has been developing an optical fiber-based sensing suite called Fiber Optics Sensing System (FOSS) over the past two decades. Successful strain monitoring flight demonstrations such as the NASA Ikhana (General Atomics, San Diego, California) remotely piloted aircraft and the X-56A Multi-Utility Technology Testbed (Lockheed Martin Corporation, Bethesda, Maryland) remotely piloted subscale aircraft have been performed. Interest in adapting fiber-optic sensors for aerospace applications has led to commissioning the development of a ruggedized FOSS system for spaceflight through the NASA Launch Services Program (LSP) at the NASA Kennedy Space Center (KSC) (Merritt Island, Florida). In this paper, a ruggedized FOSS suitable for a launch environment is discussed in detail. Thermal analysis and enclosure design will be discussed as well as environmental testing such as shock, random vibration, thermal vacuum, and electromagnetic interference/electromagnetic compatibility (EMI/EMC). With all relevant environmental testing completed, a ruggedized FOSS unit has successfully passed all testing and is now deemed space-launch ready.

Allen R. Parker, Jr↗

Feature Extraction for Pipeline Defects Inspection Based Upon Distributed Acoustic Fiber Optic Sensing Data

Fiber-optic distributed acoustic sensing (DAS) is becoming an increasingly important tool for real-time monitoring of energy and civil infrastructure structural health such as pipelines. We present a systematic theoretical study of the potential for DAS to be directly coupled with guided ultrasonic waves typically used in conventional acoustic non-destructive evaluation (NDE) methods for real-time pipeline health monitoring. We are referring to this innovative new NDE technique as ultrasonic guided wave and optical fiber sensor fusion. In the practical application of DAS coupled with guided ultrasonic waves, the structural design of (1) the specific guided waves excited, (2) the physical installation of the acoustic transducers and the fiber optic sensors, and (3) the functional performance specifications (gauge length, sensitivity, Etc.) of fiber optic DAS have an important influence on overall capabilities of the monitoring system. Meanwhile, physics-based analysis of acoustic waves is still a challenge due to the complex nature of the Lamb wave when it propagates, scatters, and disperses in the presence of structural defects. In this work, we simulate carbon steel pipes relevant for oil and gas pipeline applications with diameters of approximately 6-12” and wall thickness of 0.5” as the objects to be monitored. By establishing and implementing these capabilities, we seek to pursue an in-depth study on structural parameter optimization of DAS network, measurement range, and signal processing with an ultimate goal of increasing the sensitivity and efficacy of DAS to defect identification for various modes of corrosion expected in practice. To study the characteristics of scattered acoustic waves and performance of DAS for defect identification, we simulated the response of DAS for multiple pipe structures, defect types, and DAS sensor network configuration using finite element software Ansys, then the properties of signal response are extracted to construct defect-sensitive features. The raw data simulated, and the associated features extracted can ultimately be utilized as annotated training data to benchmark various designs for DAS applications, guided acoustic excitation sources, and learning model parameters to enhance early detection of potentially problematic defects.

Pipeline Defects Inspection, Fiber-optic sensors, ↗

Distributed Sensing of a Cantilever Beam and Plate Using a Fiber Optic Sensing System

As the capabilities of Fiber Optic Sensing Systems continue to improve, their application to real-time distributed sensing for structural analysis and control of flexible systems is increasingly feasible. This paper will report experimental results on the use of a Fiber Optic Sensing System for static and dynamic shape estimation of a cantilever beam and plate. Demonstrating the use of this sensor technology in benchtop experiments is the first step in effectively incorporating fiber optic sensors in the Integrated Adaptive Wing Technology Maturation aeroelastic half-span wind tunnel model for real-time shape sensing and feedback for drag optimization, maneuver load alleviation, gust load alleviation, and flutter suppression control laws. The effectiveness of the sensing system will be analyzed and the application of these results to aeroelasticity experimentation will be discussed.

Heaney, Patrick S.↗

System to Perform Radio Frequency Interferometry Using Optical Fiber Sensing Signal Processing Techniques

Aspects of the present disclosure involve a system and method for performing radio frequency interferometry using optical fiber sensing. Optical fiber sensing is performed as a reference signal is defined and compared, in the optical domain, to incoming signals to obtain interference fringe patterns that can be used to decode phase shift offsets with respect to the designated reference signal. The phase shift offsets can be determined by first optically modulating the reference and incoming signals using a laser source as the carrier. In the optical domain, the reference and incoming signals are combined using an optical coupler and then converted back to the electrical domain for processing.

Ott, Melanie N.↗

Fiber Optic Sensing System Measures Small Displacements

Fiber optic sensing system measures small changes in intensity of light propagating through its interferometric sensing head. Quantity determined using this approach is displacement or any other phenomenon that affects intensity of light. Sensing scheme involves imbalanced fiber optic interferometer as sensing head and amplitude modulation and detection at two radio frequencies. One important advantage over prior fiber sensors involving pulse-amplitude modulation is length of imbalance shorter.

Adamovsky, Grigory↗

Fiber optic sensing system

A fiber optic interferometer utilizes a low coherence light emitting diode (LED) laser as a light source which is filtered and driven at two RF frequencies, high and low, that are specific to the initial length of the resonator chamber. A displacement of a reflecting mirror changes the length traveled by the nonreferencing signal. The low frequency light undergoes destructive interference which reduces the average intensity of the wave while the high frequency light undergoes constructive interference which increases the average intensity of the wave. The ratio of these two intensity measurements is proportional to the displacement incurred.

Adamovsky, Grigory↗

RF modulated fiber optic sensing systems and their applications

A fiber optic sensing system with an intensity sensor and a Radio Frequency (RF) modulated source was shown to have sensitivity and resolution much higher than a comparable system employing low modulating frequencies or DC mode of operation. Also the RF modulation with an appropriate configuration of the sensing system provides compensation for the unwanted intensity losses. The basic principles and applications of a fiber optic sensing system employing an RF modulated source are described. In addition the paper discusses various configurations of the system itself, its components, and modulation and detection schemes. Experimental data are also presented.

Adamovsky, Grigory↗

RF modulated fiber optic sensing systems and their applications

A fiber optic sensing system with an intensity sensor and a Radio Frequency (RF) modulated source was shown to have sensitivity and resolution much higher than a comparable system employing low modulating frequencies or DC mode of operation. Also the RF modulation with an appropriate configuration of the sensing system provides compensation for the unwanted intensity losses. The basic principles and applications of a fiber optic sensing system employing an RF modulated source are described. In addition the paper discusses various configurations of the system itself, its components, and modulation and detection schemes. Experimental data are also presented.

Adamovsky, G.↗

Fiber optic sensing for strain and temperature

Fiber optic sensing for strain and temperature. This presentation reports the status of the R&D work performed at FNAL on a novel diagnostic tool for superconducting magnet based on fiber optics.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Multi-parameter distributed fiber optic sensing using double-Brillouin peak fiber in Brillouin optical time domain analysis

In this paper, we demonstrate a multi-parameter fiber sensing system based on stimulated Brillouin scattering in a double-Brillouin peak specialty fiber with enhanced Brillouin gain response. The amplitude level of the second Brillouin gain peak, which originated from the higher-order acoustic modes, has been improved with an approximately similar amplitude level to the first Brillouin gain peak from the fundamental acoustic mode. Compared to other multi-Brillouin peak fibers presented in the literature, the proposed fiber significantly reduces the measured Brillouin frequency shift error, thus improving strain and temperature accuracies. By utilizing the sensitivity values of the strain and temperature associated with each Brillouin gain spectrum (BGS) peak, a successful discriminative measurement of strain and temperature is performed with an accuracy of ±13 μɛ, and ±0.5 °C, respectively. The proposed double-Brillouin peak fiber appears to be a possible alternative to other multi-BGS peak fibers, for instance, large effective area fiber and dispersion compensating fibers, which are inherently accompanied by large measurement errors due to the weak Brillouin gain values originating from the higher-order acoustic modes. The demonstrated results show different strain and temperature coefficients of 47 kHz/µɛ, 1.15 MHz/°C for peak 1 and 51 kHz/µɛ, 1.37 MHz/°C for peak 2. Moreover, the enhanced BGS peak gains having nearly the same amplitude levels enable the discriminative measurement of strain and temperature. Such fibers in Brillouin interrogation eliminate the need for complex monitoring setups and reduce measurement errors. We recommend that for long-distance natural gas pipeline monitoring, where discriminative strain and temperature measurement is crucial, the proposed double-Brillouin peak fiber can be highly beneficial.

47 OTHER INSTRUMENTATION↗

Fiber-Optic Sensing for Earthquake Hazards Research, Monitoring, and Early Warning

The use of fiber‐optic sensing systems in seismology has exploded in the past decade. Despite an ever‐growing library of ground‐breaking studies, questions remain about the potential of fiber‐optic sensing technologies as tools for advancing if not revolutionizing earthquake‐hazards‐related research, monitoring, and early warning systems. A working group convened to explore these topics; we comprehensively examined the application of fiber optics in various aspects of earthquake hazards, encompassing earthquake source processes, crustal imaging, data archiving, and technological challenges. There is great potential for fiber‐optic systems to advance earthquake monitoring and understanding, but to fully unlock their capabilities requires continued progress in key areas of research and development, including instrument testing and validation, increased dynamic range for applications focused on larger earthquakes, and continued improvement in subsurface and source imaging methods. A key current stumbling block results from the lack of clear data archiving requirements, and we propose an initial strategy that balances data volume requirements with preserving key data for a broad range of future studies. In addition, we demonstrate the potential for fiber‐optic sensing to impact monitoring efforts by documenting the data completeness in a number of long‐term experiments. Finally, we outline the features of a instrument testing facility that would enable progress toward reliable and standardized distributed acoustic sensing data. Overcoming these current obstacles would facilitate progress in fiber‐optic sensing and unlock its potential application to a broad range of earthquake hazard problems.

58 GEOSCIENCES↗

System and method for determination of the reflection wavelength of multiple low-reflectivity bragg gratings in a sensing optical fiber

A system and method for determining a reflection wavelength of multiple Bragg gratings in a sensing optical fiber comprise: (1) a source laser; (2) an optical detector configured to detect a reflected signal from the sensing optical fiber; (3) a plurality of frequency generators configured to generate a signal having a frequency corresponding to an interferometer frequency of a different one of the plurality of Bragg gratings; (4) a plurality of demodulation elements, each demodulation element configured to combine the signal produced by a different one of the plurality of frequency generators with the detected signal from the sensing optical fiber; (5) a plurality of peak detectors, each peak detector configured to detect a peak of the combined signal from a different one of the demodulation elements; and (6) a laser wavenumber detection element configured to determine a wavenumber of the laser when any of the peak detectors detects a peak.

Moore, Jason P.↗

High Speed and High Spatial Density Parameter Measurement Using Fiber Optic Sensing Technology

The present invention is an improved fiber optic sensing system (FOSS) having the ability to provide both high spatial resolution and high frequency strain measurements. The inventive hybrid FOSS fiber combines sensors from high acquisition speed and low spatial resolution Wavelength-Division Multiplexing (WDM) systems and from low acquisition speed and high spatial resolution Optical Frequency Domain Reflection (OFDR) systems. Two unique light sources utilizing different wavelengths are coupled with the hybrid FOSS fiber to generate reflected data from both the WDM sensors and OFDR sensors operating on a single fiber optic cable without incurring interference from one another. The two data sets are then de-multiplexed for analysis, optionally with conventionally-available WDM and OFDR system analyzers.

Parker, Allen R. Jr.↗

Quality Investigation of Pultruded Carbon Fiber Panels Subjected to Four-Point Flexure via Fiber Optic Sensing

Pultruded carbon fiber-reinforced composites are attractive to the wind energy industry due to the rapid production of highly aligned unidirectional composites with enhanced fiber volume fractions and increased specific strength and stiffness. However, high volume carbon fiber manufacturing remains cost-prohibitive. This study investigates the feasibility of a pultruded low-cost textile carbon fiber-reinforced epoxy composite as a promising material in spar cap production was undertaken based on mechanical response to four-point flexure loading. As spar caps are primarily subjected to flexural loading, large-span four-point flexure was considered, and coupon testing was restricted to tensile modulus and compression strength assessment. High-resolution spatial fiber optic strain sensing was utilized to determine spatial strain distribution during four-point flexure, revealing consistent strain along the length of the part and proved to be an excellent option for process manufacturing quality examination. Additionally, holes with diameters of 2.49 mm, 5.08 mm, and 1.93 mm were drilled through the thickness of full-width parts to determine the feasibility of structural health monitoring of pultruding parts internal to wind blades via fiber optic strain sensing.

Chemistry↗

Smart Adhesive Joint with High-Definition Fiber-Optic Sensing for Automotive Applications

Structural health monitoring of fiber-reinforced composite-based joints for automotive applications during their manufacturing and on-demand assessment for its durability in working environments is critically needed. High-definition fiber-optic sensing is an effective method to measure internal strain/stress development using minimally invasive continuous sensors. The sensing fiber diameters are in the same order of magnitude when compared to reinforcement (glass, basalt, or carbon fibers) used in polymer composites. They also offer a unique ability to monitor the evolution of residual stresses after repeated thermal exposure with varying temperatures for automotive components/joints during painting using an electrophoretic painting process. In this paper, a high-definition fiber-optic sensor utilizing Rayleigh scattering is embedded within an adhesive joint between a carbon fiber-reinforced thermoset composite panel and an aluminum panel to measure spatially resolved strain development, residual strain, and thermal expansion properties during the electrophoretic paint process-simulated conditions. The strain measured by the continuous fiber-optic sensor was compared with an alternate technique using thermal digital image correlation. The fiber-optic sensor was able to identify the spatial variation of residual strains for a discontinuous carbon fiber-reinforced composite with varying local fiber orientations and resin content.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Evaluation of Wing Load Calibration and Sensing Methods Using Conventional Strain Gages and a Fiber Optic Sensing System Installed on a Straight Tapered Wing

State-of-the-art instrumentation techniques have provided an opportunity to obtain greater insight into structural wing loads during flight. An investigation was undertaken to research new wing instrumentation and load sensing techniques for measuring accurate in-flight spanwise load distributions on wing structures. A straight tapered wing was instrumented with both conventional foil strain gages at five spanwise wing stations and fiber optic strain sensors at every half inch along the entire wing span. Thirty-nine unique load cases were applied to the wing lower surface using hydraulic actuators to obtain various shear, bending moment, and torque load distributions on the wing. This paper will highlight three load calibration approaches. Conventional linear regression calibration methods were applied to foil strain gages providing a single wing station vertical shear, bending moment, and torque load. Linear regression methods were applied to a fiber optic sensing system to provide bending moment and torque spanwise load distributions. A load sensing scheme using strain derived wing shape information derived from a single load case provided vertical shear and bending moment spanwise load distribution information. Aspects of the three different approaches will be compared and contrasted to inform the reader of the benefits or disadvantages of each. Instrument installation, sensor characteristics, test execution aspects, and recommended calibration techniques will be discussed.

structural mechanics↗

Fiber-Optic Sensing for In-Space Inspection

This presentation provides examples of fiber optic sensing technology development activities performed at NASA Armstrong. Examples of current and previous work that support in-space inspection techniques and methodologies are highlighted.

acoustic emission sensors↗