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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

STAEBL/general composites with hygrothermal effects (STAEBL/GENCOM)

A computer code has been developed to perform structural optimization of turbine blades made from angle ply fiber composite laminates. Design variables available for optimization include geometric parameters such as blade thickness distribution and root chord, and composite material parameters such as ply angles and numbers of plies of each constituent material. Design constraints include resonance margins, forced response margins, maximum stress, and maximum ply combined stress. A general description of this code is given. Design optimization studies for typical blades are presented.

Rubenstein, Robert↗

STAEBL/General composites with hygrothermal effects (STAEBL/GENCOM)

A computer code has been developed to perform structural optimization of turbine blades made from angle ply fiber composite laminates. Design variables available for optimization include geometric parameters such as blade thickness disribution and root chord, and composite material parameters such as ply angles and numbers of plies of each constituent material. Design constraints include resonance margins, forced response margins, maximum stress, and maximum ply combined stress. A general description of this code is given. Design optimization studies for typical blades are presented.

Rubinstein, R.↗

Inversion for the driving forces of plate tectonics

Inverse modeling techniques have been applied to the problem of determining the roles of various forces that may drive and resist plate tectonic motions. Separate linear inverse problems have been solved to find the best fitting pole of rotation for finite element grid point velocities and to find the best combination of force models to fit the observed relative plate velocities for the earth's twelve major plates using the generalized inverse operator. Variance-covariance data on plate motion have also been included. Results emphasize the relative importance of ridge push forces in the driving mechanism. Convergent margin forces are smaller by at least a factor of two, and perhaps by as much as a factor of twenty. Slab pull, apparently, is poorly transmitted to the surface plate as a driving force. Drag forces at the base of the plate are smaller than ridge push forces, although the sign of the force remains in question.

Richardson, R. M.↗

Shuttle Primary Reaction Control Subsystem Thruster Fuel Valve Pilot Seal Extrusion: A Failure Correlation

Pilot operated valves (POVs) are used to control the flow of hypergolic propellants monomethylhydrazine (fuel) and nitrogen tetroxide (oxidizer) to the Shuttle orbiter Primary Reaction Control Subsystem (PRCS) thrusters. The POV incorporates a two-stage design: a solenoid-actuated pilot stage, which in turn controls a pressure-actuated main stage. Isolation of propellant supply from the thruster chamber is accomplished in part by a captive polytetrafluoroethylene (PTFE) pilot seal retained inside a Custom 455.1 stainless steel cavity. Extrusion of the pilot seal restricts the flow of fuel around the pilot poppet, thus impeding or preventing the main valve stage from opening. It can also prevent the main stage from staying open with adequate force margin, particularly if there is gas in the main stage actuation cavity. During thruster operation on-orbit, fuel valve pilot seal extrusion is commonly indicated by low or erratic chamber pressure or failure of the thruster to fire upon command (Fail-Off). During ground turnaround, pilot seal extrusion is commonly indicated by slow gaseous nitrogen (GN2) main valve opening times (greater than 38 ms) or slow water main valve opening response times (greater than 33 ms). Poppet lift tests and visual inspection can also detect pilot seal extrusion during ground servicing; however, direct metrology on the pilot seat assembly provides the most quantitative and accurate means of identifying extrusion. Minimizing PRCS fuel valve pilot seal extrusion has become an important issue in the effort to improve PRCS reliability and reduce associated life cycle costs.

Waller, Jess↗

Development of the Orion Crew-Service Module Umbilical Retention and Release Mechanism

The Orion CSM umbilical retention and release mechanism supports and protects all of the cross-module commodities between the spacecrafts crew and service modules. These commodities include explosive transfer lines, wiring for power and data, and flexible hoses for ground purge and life support systems. The mechanism employs a single separation interface which is retained with pyrotechnically actuated separation bolts and supports roughly two dozen electrical and fluid connectors. When module separation is commanded, either for nominal on-orbit CONOPS or in the event of an abort, the mechanism must release the separation interface and sever all commodity connections within milliseconds of command receipt. There are a number of unique and novel aspects of the design solution developed by the Orion mechanisms team. The design is highly modular and can easily be adapted to other vehiclesmodules and alternate commodity sets. It will be flight tested during Orions Exploration Flight Test 1 (EFT-1) in 2014, and the Orion team anticipates reuse of the design for all future missions. The design packages fluid, electrical, and ordnance disconnects in a single separation interface. It supports abort separations even in cases where aerodynamic loading prevents the deployment of the umbilical arm. Unlike the Apollo CSM umbilical which was a destructive separation device, the Orion design is resettable and flight units can be tested for separation performance prior to flight.Initial development testing of the mechanisms separation interface resulted in binding failures due to connector misalignments. The separation interface was redesigned with a robust linear guide system, and the connector separation and boom deployment were separated into two discretely sequenced events. These changes addressed the root cause of the binding failure by providing better control of connector alignment. The new design was tuned and validated analytically via Monte Carlo simulation. The analytical validation was followed by a repeat of the initial test suite plus test cases at thermal extremes and test cases with imposed mechanical failures demonstrating fault tolerance. The mechanism was then exposed to the qualification vibration environment. Finally, separation testing was performed at full speed with live ordnance.All tests of the redesigned mechanism resulted in successful separation of the umbilical interface with adequate force margins and timing. The test data showed good agreement with the predictions of the Monte Carlo simulation. The simulation proved invaluable due to the number of variables affecting the separation and the uncertainty associated with each. The simulation allowed for rapid assessment of numerous trades and contingency scenarios, and can be easily reconfigured for varying commodity sets and connector layouts.

Separation↗

RINA: An interactive system for the rapid interpretation of NASTRAN results

RINA is a general post-processor system which performs data reduction, post processing and post analysis of NASTRAN results. RINA can be run in either batch or time-sharing mode. The system, which is an expansion of the NASDAT program, performs the following tasks: (1) scan of extreme values for displacements, forces, stresses and margins of safety, (2) computations of envelopes for displacements, forces, stresses and margins of safety, (3) computations of allowables and margins of safety; and (4) generation of NASTRAN tables needed for reanalysis computations. Usage of all these options provides the analyst with an efficient tool for the study and interpretation of NASTRAN analysis results and their presentation for project documentation.

Raibstone, A. I.↗

Investigation of instability, dynamic forces, and effect of dynamic loading on strength of cages for the bearings in the high pressure oxygen turbopumps for the space shuttle main engine

Experiments were performed to determine the effect of cyclic loading on bearing cage strength. A long term working tensile load of approximately 1300 N (300 lbs) was found to be the likely maximum. Higher loads caused a decrease in cage tensile strength after the 125,000 cycle testing period. Poisson's ratio in compression was found to be highly dependent upon the direction of the fiberglass plies. At room temperature the value was 0.15 with the plies and 0.68 across the plies. At -196 C (-321 F), the value with the plies was 0.20. The results of the analyses conducted have again demonstrated the critical need for improved lubrication in the high pressure oxygen turbopump bearings. Lubricant films with low shear strength and low friction coefficients promote cage stability and decrease ball/cage forces during marginal operating conditions. The analysis of the effect of combined bearing loads on ball/cage loads has identified a radial load of 3600 N (800 lbs) as the maximum for the current clearance of the balls and cage pockets. Liquid oxygen impinging on the cage in the direction of rotation was found to enhance cage stability.

Dufrane, K. F.↗

Analysis of convection in immiscible liquid layers with novel particle tracking velocimetry

The problem under study is convective flow in immiscible liquid layers with one or two horizontal interfaces. In one-g the flow results primarily from the buoyancy force acting perpendicular to the interfaces. This creates a fluid mechanical system in which the coupling of the fluid layers across an interface plays a fundamental role. The contribution of two horizontal interface tension forces is marginal. Interface tension driven flow requires testing in microgravity. A flight experiment on the Bubble, Drop, and Particle Unit (BDPU) is planned for the second International Microgravity Laboratory (IML-2) mission onboard the Shuttle in 1994. The flow velocity fields will be analyzed by a whole-field Particle Displacement Tracking (PDT) velocimetry technique. The capabilities of this technique to address fundamental issues, such as those regarding the flow stucture, will be discussed with a few sample experiments. Experimental and numerical flow patterns are compared.

Koster, J. N.↗

A postprocessor system for the data reduction and post analysis of NASTRAN results

NASTRAN analysis results are scanned to determine maximum and minimum displacements, forces and stresses. Allowables and margins of safety are computed, and in the case of multiple loading conditions, envelopes for displacements, forces, stresses and margins of safety are also produced for specified element sets. Graphical plots of the reduced or the regular NASTRAN results may be obtained superimposed either of a developed fuselage strip or on a projection of any specified part of the finite element model. The use of the data reduction, post analysis and graphical plotting capabilities provide the analyst with a fast and convenient tool for the study of NASTRAN analysis results and their presentation for project documentation.

Raibstein, A. I.↗

Element Load Data Processor (ELDAP) Users Manual

Often, the shear and tensile forces and moments are extracted from finite element analyses to be used in off-line calculations for evaluating the integrity of structural connections involving bolts, rivets, and welds. Usually the maximum forces and moments are desired for use in the calculations. In situations where there are numerous structural connections of interest for numerous load cases, the effort in finding the true maximum force and/or moment combinations among all fasteners and welds and load cases becomes difficult. The Element Load Data Processor (ELDAP) software described herein makes this effort manageable. This software eliminates the possibility of overlooking the worst-case forces and moments that could result in erroneous positive margins of safety and/or selecting inconsistent combinations of forces and moments resulting in false negative margins of safety. In addition to forces and moments, any scalar quantity output in a PATRAN report file may be evaluated with this software. This software was originally written to fill an urgent need during the structural analysis of the Ares I-X Interstage segment. As such, this software was coded in a straightforward manner with no effort made to optimize or minimize code or to develop a graphical user interface.

Ramsey, John K., Jr.↗

Forced and Unforced Variability of Twentieth Century North American Droughts and Pluvials

Research on the forcing of drought and pluvial events over North America is dominated by general circulation model experiments that often have operational limitations (e.g., computational expense, ability to simulate relevant processes, etc). We use a statistically based modeling approach to investigate sea surface temperature (SST) forcing of the twentieth century pluvial (1905-1917) and drought (1932-1939, 1948-1957, 1998-2002) events. A principal component (PC) analysis of Palmer Drought Severity Index (PDSI) from the North American Drought Atlas separates the drought variability into five leading modes accounting for 62% of the underlying variance. Over the full period spanning these events (1900-2005), the first three PCs significantly correlate with SSTs in the equatorial Pacific (PC 1), North Pacific (PC 2), and North Atlantic (PC 3), with spatial patterns (as defined by the empirical orthogonal functions) consistent with our understanding of North American drought responses to SST forcing. We use a large ensemble statistical modeling approach to determine how successfully we can reproduce these drought/pluvial events using these three modes of variability. Using Pacific forcing only (PCs 1-2), we are able to reproduce the 1948-1957 drought and 1905-1917 pluvial above a 95% random noise threshold in over 90% of the ensemble members; the addition of Atlantic forcing (PCs 1-2-3) provides only marginal improvement. For the 1998-2002 drought, Pacific forcing reproduces the drought above noise in over 65% of the ensemble members, with the addition of Atlantic forcing increasing the number passing to over 80%. The severity of the drought, however, is underestimated in the ensemble median, suggesting this drought intensity can only be achieved through internal variability or other processes. Pacific only forcing does a poor job of reproducing the 1932-1939 drought pattern in the ensemble median, and less than one third of ensemble members exceed the noise threshold (28%). Inclusion of Atlantic forcing improves the ensemble median drought pattern and nearly doubles the number of ensemble members passing the noise threshold (52%). Even with the inclusion of Atlantic forcing, the intensity of the simulated 1932-1939 drought is muted, and the drought itself extends too far into the southwest and southern Great Plains. To an even greater extent than the 1998-2002 drought, these results suggest much of the variance in the 1932-1939 drought is dependent on processes other than SST forcing. This study highlights the importance of internal noise and non SST processes for hydroclimatic variability over North America, complementing existing research using general circulation models.

Cook, Benjamin I.↗

The role of the margins in ice stream dynamics

At first glance, it would appear that the bed of the active ice stream plays a much more important role in the overall force balance than do the margins, especially because the ratio of the half-width to depth for a typical ice stream is large (15:1 to 50:1). On the other hand, recent observations indicate that at least part of the ice stream is underlain by a layer of very weak till (shear strength about 2 kPa), and this weak basal layer would then imply that some or all of the resistive drag is transferred to the margins. In order to address this question, a detailed velocity profile near Upstream B Camp, which extends from the center of the ice stream, across the chaotic shear margin, and onto the Unicorn, which is part of the slow-moving ice sheet was measured. Comparison of this observed velocity profile with finite-element models of flow shows several interesting features. First, the shear stress at the margin is on the order of 130 kPa, while the mean value along the bed is about 15 kPa. Integration of these stresses along the boundaries indicates that the margins provide 40 to 50 percent, and the bed, 60 to 40 percent of the total resistive drag needed to balance the gravitational driving stress in this region. (The range of values represents calculations for different values of surface slope.) Second, the mean basal stress predicted by the models shows that the entire bed cannot be blanketed by the weak till observed beneath upstream B - instead there must be a distribution of weak till and 'sticky spots' (e.g., 85 percent till and 15 percent sticky spots of resistive stress equal to 100 kPa). If more of the bed were composed of weak till, then the modeled velocity would not match that observed. Third, the ice must exhibit an increasing enhancement factor as the margins are approached (E equals 10 in the chaotic zone), in keeping with laboratory measurements on ice under prolonged shear strain. Also, there is either a narrow zone of somewhat stiffer ice (E equals 5) outward of the shear margin, or the bed is frozen there. And last, the high shear stress and strain rate found at the margin are likely to cause significant viscous heating (q) in the marginal ice. The increase in temperature is proportional to qX/u, where X is the width of the shear zone and u is the transverse velocity component bringing cold ice in from the ice sheet outside the shear zone. Near upstream B, this heating is likely to cause an increase in temperature of 4 to 10 K. Plans are to measure this temperature increase in a series of bore holes near the margin during the 1992-93 field season, as well as to provide a more detailed description of the velocity field there.

Echelmeyer, Keith↗

A spatial evaluation of Arctic sea ice and regional limitations in CMIP6 historical simulations

The Arctic sea ice response to a warming climate is assessed in a subset of models participating in Phase 6 of the Coupled Model Intercomparison Project (CMIP6), using several metrics in comparison with satellite observations and results from the Pan-Arctic Ice Ocean Modeling and Assimilation System and the Regional Arctic System Model. Our study examines the historical representation of sea ice extent, volume, and thickness using spatial analysis metrics, such as the integrated ice-edge error, Brier score, and Spatial Probability Score. We find that the CMIP6 multi-model mean captures the mean annual cycle and 1979-2014 sea ice trends remarkably well. However, individual models experience a wide range of uncertainty in the spatial distribution of sea ice when compared against satellite measurements and reanalysis data. Our metrics expose common and individual regional model biases, which sea ice temporal analyses alone do not capture. We identify large ice edge and ice thickness errors in Arctic sub-regions, implying possible model specific limitations in or lack of representation of some key physical processes. We postulate that many of them could be related to the oceanic forcing, especially in the marginal and shelf seas, where seasonal sea ice changes are not adequately simulated. We therefore conclude that an individual model’s ability to represent the observed/reanalysis spatial distribution still remains a challenge. We propose the spatial analysis metrics as useful tools to diagnose model limitations, narrow down possible processes affecting them, and guide future model improvements critical to the representation and projections of Arctic climate change.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Subsonic flight test evaluation of a propulsion system parameter estimation process for the F100 engine

An adaptive-performance-seeking control system which optimizes the quasi-steady-state performance of the F-15 propulsion system is discussed. This paper presents flight- and ground-test evaluations of the propulsion system parameter-estimation process used by the performance seeking control system. The estimator consists of a compact propulsion system model and an extended Kalman filter. The extended Kalman filter estimates five engine component deviation parameters from measured inputs. The compact model uses measurements and Kalman-filter estimates as inputs to predict unmeasured propulsion parameters such as net propulsive force and fan stall margin. The ability to track trends and estimate absolute values of propulsion system parameters was demonstrated. For example, thrust stand results show a good correlation especially in trends between the performance seeking control estimated and measured thrust.

Orme, John S.↗

Subsonic flight test evaluation of a propulsion system parameter estimation process for the F100 engine

Integrated engine-airframe optimal control technology may significantly improve aircraft performance. This technology requires a reliable and accurate parameter estimator to predict unmeasured variables. To develop this technology base, NASA Dryden Flight Research Facility (Edwards, CA), McDonnell Aircraft Company (St. Louis, MO), and Pratt & Whitney (West Palm Beach, FL) have developed and flight-tested an adaptive performance seeking control system which optimizes the quasi-steady-state performance of the F-15 propulsion system. This paper presents flight and ground test evaluations of the propulsion system parameter estimation process used by the performance seeking control system. The estimator consists of a compact propulsion system model and an extended Kalman filter. The extended Laman filter estimates five engine component deviation parameters from measured inputs. The compact model uses measurements and Kalman-filter estimates as inputs to predict unmeasured propulsion parameters such as net propulsive force and fan stall margin. The ability to track trends and estimate absolute values of propulsion system parameters was demonstrated. For example, thrust stand results show a good correlation, especially in trends, between the performance seeking control estimated and measured thrust.

Orme, John S.↗

Physical state of the western U.S. upper mantle

Using observed P wave images of the western U.S. upper mantle, which show lateral variations of up to 8%, and existing scaling relations, we infer that the low-velocity mantle is hot and partially molten to depths of 100-200 km, and that the high-velocity upper mantle is subsolidus. Most the high-velocity upper mantle within a few hundred kilometers of the coastline appears to be relatively dense, suggesting that it is relatively cool (i.e., a thermal lithosphere). This is expected for features associated with the subducting Juan de Fuca and Gorda slabs, and the high velocity upper mantle beneath the Transverse Ranges has been attributed to the sinking of negatively buoyant mantle lithosphere. Other high-velocity mantle structures near the continental margin are consistent with this interpretation. In contrast, the generally high elevations of the continental interior imply a buoyant upper mantle there, an inference that holds for both the high- and the low-velocity upper mantle. The only resonable way to produce the high-velocity low-density upper mantle is through basalt depletion, thereby creating mantle of increased solidus temperature and decreased density. We distinguish a marginal domain, within approximately 250 km of the Pacific coast, from an interior domain. This is based on the inferred upper mantle compositional difference and regional associations: beneath the marginal domain, upper mantle structures trend parallel to the surface physiography and young tectonic structures, whereas upper mantle structures beneath the continental interior trend northeasterly. This northeast orientation is discordant with the young tectonic structures, but aligns with young volcanic activity. The high lateral gradients in observed upper mantle seismic structure found throughout the western United States imply high lateral gradients in the associated temperature or partial melt fields. Because these fields diffuse on time scales of less than a few tens of millions of years, the imaged upper mantle structure is young. The following upper mantle processes are hypothesized to account for these findings and inferences. Away from the plate margin, small-scale upper mantle convection driven by partial melt-induced buoyancy of hot upper mantle leads to the production and segregation of melt and the creation of compositional variations. The heterogeneous upper mantle P wave structure of the elevated continental interior is largely a consequence of partial melt variations that are modulated by the compositional variations, and throughout this region we infer high temperatures and low densities. Near the plate margin, relative plate motions force upper mantle flow, although upper mantle flow driven by the positive buoyancy of melt and the negative bouyancy lithosphere is important locally.

Humphreys, Eugene D.↗

Climate forcing by anthropogenic aerosols

Although long considered to be of marginal importance to global climate change, tropospheric aerosol contributes substantially to radiative forcing, and anthropogenic sulfate aerosol, in particular, has imposed a major perturbation to this forcing. Both the direct scattering of short-wavelength solar radiation and the modification of the shortwave reflective properties of clouds by sulfate aerosol particles increase planetary albedo, thereby exerting a cooling influence on the planet. Current climate forcing due to anthropogenic sulfate is estimated to be -1 to -2 watts per square meter, globally averaged. This perturbation is comparable in magnitude to current anthropogenic greenhouse gas forcing but opposite in sign. Thus, the aerosol forcing has likely offset global greenhouse warming to a substantial degree. However, differences in geographical and seasonal distributions of these forcings preclude any simple compensation. Aerosol effects must be taken into account in evaluating anthropogenic influences on past, current, and projected future climate and in formulating policy regarding controls on emission of greenhouse gases and sulfur dioxide. Resolution of such policy issues requires integrated research on the magnitude and geographical distribution of aerosol climate forcing and on the controlling chemical and physical processes.

Charlson, R. J.↗