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Metal absorbs hydrogen dissolved in heat-transfer fluids. Blockages by hydrogen gas in refrigerators, heat pipes, and other two-phase heat-transport systems eliminated by use of degassing metals or alloys called getters. Getter contained in getter capsule placed in series or in parallel with heat-transport loop. Gas-removal technique more specific and more reliable in solving problem of gas blockage than older procedures.
A novel variable-conductance heat-pipe approach has been developed that delivers high-capacity loads, while eliminating the problem of artery gas blockage present in conventional designs. The unit, known as a transverse header, uses ammonia as the working fluid and nitrogen as the control gas. Its overall cylindrical shape is 5.1 cm in diameter by 0.61 m long. Under test with a fluid heat source, the maximum load achieved as a VCHP was 3,600W. As with conventional gas-loaded pipes, good temperature control was also obtained. An application of this device as a VCHP header for a heat-pipe radiator is described.-
An investigation to adapt axial grooved designs to the gammit of heat pipe thermal control techniques, with particular emphasis on those suited for cryogenic applications was conducted. In addition to considering both active and passive gas control, diode designs utilizing liquid or gas blockage, or a liquid trap, are evaluated. The use of the liquid trap as a secondary heat pipe for forward mode operation during diode shutdown is also studied. This latter function is basically that of a thermal switch. Finally, a system capable of hybrid functions consisting of gas-controlled variable conductance and liquid trap diode shutdown or thermal switching is defined.
Tests results obtained with an ATS axial groove aluminum extrusion adapted for use as a cryogenic thermal diode and/or a variable conductance heat pipe are presented. Ethane at a nominal operating temperature of 185 C was used as working fluid. In addition to both active and passive gas control, diode designs utilizing gas blockage or liquid trap were investigated. Specific requirements and performance parameters such as transient behavior, reservoir sizes, shutdown energy, etc., were evaluated. Results are also presented for tests where the liquid trap was used as a secondary heat pipe to demonstrate thermal switching with simultaneous heat pipe operation and diode shutdown.
Nonuniform magnetic fields exert a magnetic body force on electrically nonconducting classical fluids. These include paramagnetic fluids such as gaseous and liquid oxygen and diamagnetic fluids such as helium. Recent experiments show that this force can overwhelm the force of gravity even at the surface of the earth; it can levitate liquids and gases, quench candle flames, block gas flows, and suppress heat transport. Thermal gradients render the magnetic force nonuniform through the temperature-dependent magnetic susceptibility. These thermal gradients can therefore drive magnetic convection analogous to buoyancy-driven convection. This magnetothermal convection can overwhelm convection driven by gravitational buoyancy in terrestrial experiments. The objectives of the proposed ground-based theoretical study are (a) to supply the magnetothermohydrodynamic theory necessary to understand these recent experiments and (b) to explore the consequences of nonuniform magnetic fields in microgravity. Even the linear theory for the onset of magnetothermal convection is lacking in the literature. We intend to supply the linear and nonlinear theory based on the thermohydrodynamic equations supplemented by the magnetic body force. We intend to investigate the effect of magnetic fields on gas blockage and heat transport in microgravity. Since magnetic fields provide a means of creating arbitrary, controllable body force distributions, we intend to investigate the possibility of using magnetic fields to position and control fluids in microgravity. We also intend to investigate the possibility of creating stationary terrestrial microgravity environments by using the magnetic force to effectively cancel gravity. These investigations may aid in the design of space-based heat-transfer, combustion, and human-life-support equipment.
This paper describes the development and testing of a scalable thermal management architecture for instruments, subsystems, or systems that must operate in severe space environments with wide variations in sink temperature. The architecture involves a serial linkage of one or more hot-side variable conductance heat pipes (VCHPs) to one or more cold-side loop heat pipes (LHPs). The VCHPs provide wide area heat acquisition, limited distance thermal transport, modest against gravity pumping, concentrated LHP startup heating, and high switching ratio variable conductance operation. The LHPs provide localized heat acquisition, long distance thermal transport, significant against gravity pumping, and high switching ratio variable conductance operation. The single-VCHP, single-LHP system described herein was developed to maintain thermal control of a small robotic lunar lander throughout the lunar day-night thermal cycle. It is also applicable to other variable heat rejection space missions in severe environments. Operationally, despite a 60-70% gas blocked VCHP condenser during ON testing, the system was still able to provide 2-4 W/K ON conductance, 0.01 W/K OFF conductance, and an end-to-end switching ratio of 200-400. The paper provides a detailed analysis of VCHP condenser performance, which quantified the gas blockage situation. Future multi-VCHP/multi-LHP thermal management system concepts that provide power/transport length scalability are also discussed.
The purpose of the membrane water deaerator program was to develop data on a breadboard hollow fiber membrane unit that removes both dissolved and evolved gas from a water transfer system in order to: (1) assure a hard fill of the EVLSS expendable water tank; (2) prevent flow blockage by gas bubbles in circulating systems; and (3) prevent pump cavitation.
Optimizing resonator shapes for maximizing the ratio of maximum to minimum gas pressure at an end of the resonator is investigated numerically. It is well known that the resonant frequencies and the nonlinear standing waveform in an acoustical resonator strongly depend on the resonator geometry. A quasi-Newton type scheme was used to find optimized axisymmetric resonator shapes achieving the maximum pressure compression ratio with an acceleration of constant amplitude. The acoustical field was solved using a one-dimensional model, and the resonance frequency shift and hysteresis effects were obtained through an automation scheme based on continuation method. Results are presented for optimizing three types of geometry: a cone, a horn-cone and a half cosine- shape. For each type, different optimized shapes were found when starting with different initial guesses. Further, the one-dimensional model was modified to study the effect of an axisymmetric central blockage on the nonlinear standing wave.
Optimizing resonator shapes for maximizing the ratio of maximum to minimum gas pressure at an end of the resonator is investigated numerically. It is well known that the resonant frequencies and the nonlinear standing waveform in an acoustical resonator strongly depend on the resonator geometry. A quasi-Newton type scheme was used to find optimized axisymmetric resonator shapes achieving the maximum pressure compression ratio with an acceleration of constant amplitude. The acoustical field was solved using a one-dimensional model, and the resonance frequency shift and hysteresis effects were obtained through an automation scheme based on continuation method. Results are presented for optimizing three types of geometry: a cone, a horn-cone and a half cosine-shape. For each type, different optimized shapes were found when starting with different initial guesses. Further, the one-dimensional model was modified to study the effect of an axisymmetric central blockage on the nonlinear standing wave.
The autoignition behavior of polymeric compositions in oxidizing media was investigated as well as the nature and relative concentration of the volatiles produced during oxidative decomposition culminating in combustion. The materials investigated were Teflon, Fluorel KF-2140 raw gum and its compounded versions Refset and Ladicote, 45B3 intumenscent paint, and Ames isocyanurate foam. The majority of the tests were conducted using a stagnation burner arrangement which provided a laminar gas flow and allowed the sample block and gas temperatures to be varied independently. The oxidizing atmospheres were essentially air and oxygen, although in the case of the Fluorel family of materials, due to partial blockage of the gas inlet system, some tests were performed unintentionally in enriched air (not oxygen). The 45B3 paint was not amenable to sampling in a dynamic system, due to its highly intumescent nature. Consequently, selected experiments were conducted using a sealed tube technique both in air and oxygen media.
A study is made of the radiative blockage due to carbonaceous ablation injection for a probe entering the Jupiter atmosphere. This is accomplished by calculating the stagnation-point blockage factors for three entry trajectories that account for variations in probe configuration, atmospheric gas composition, and entry conditions. The radiative blockage within the relatively cool ablation layer is shown to be large and to be primarily dependent upon the absorption of the C2 and C3 species. The C3 absorption is significant, particularly when the new experimental data for C3 spectral absorption properties are used. Also, the stagnation-point radiative blockage factors are shown to correlate well in terms of the no-injection radiative heating rates for various entry conditions.
Heat pipe diode types are discussed. The design, fabrication and test of a flight qualified diode for the Advanced Thermal Control Flight Experiment (ATFE) are described. The review covers the use of non-condensable gas, freezing, liquid trap, and liquid blockage techniques. Test data and parametric performance are presented for the liquid trap and liquid blockage techniques. The liquid blockage technique was selected for the ATFE diode on the basis of small reservoir size, low reverse mode heat transfer, and apparent rapid shut-off.
Severe main combustion chamber wall and main injector baffle element deterioration occurred during tests of Space Shuttle Main Engine 0209. One of the possible causes considered is ice formation and blockage of coolant to these components, resulting from the mixing of leaking hot turbine exhaust gas (hydrogen rich steam) and hydrogen coolant in the injector coolant cavity. The plausibility of ice blockage is investigated through simple mixing calculations for hot gas and hydrogen, investigation of condensation and water droplet formation, calculation of the freezing times for droplets, and the prediction of ice layer thicknesses. It is concluded that condensation and droplet formation can occur, and small water droplets that form can freeze very quickly when in contact with the cold coolant cavity surfaces. Copnservative analysis predicts, however, that the maximum thickness of the ice layers formed is too small to result in significant blockage of the coolant flow.
Numerical models based on the discrete exchange factor (DEF) and the zonal methods for radiative analysis of rocket engines containing a radiatively participating medium have been developed. These models implement a new technique for calculating the direct exchange factors to account for possible blockage by the nozzle throat. Given the gas and surface temperature distributions, engine geometry, and radiative properties, the models compute the wall radiative heat fluxes at different axial positions. The results of sample calculations for a typical rocket engine (engine 700 at NASA), which uses RP-1 (a kerosene-type propellant), are presented for a wide range of surface and gas properties. It is found that the heat transfer by radiation can reach up to 50 percent of that due to convection. The maximum radiative heat flux is at the inner side of the engine, where the gas temperature is the highest. While the results of both models are in excellent agreement, the computation time of the DEF method is found to be much smaller.
The present paper deals with an experimental study of the stagnation-point heat transfer to a cooled copper surface with gas injection under subsonic conditions. Test were made with a probe that combined a steady-state water-cooled calorimeter that allows the capability to study convective blockage and to perform heat transfer measurements in presence of gas injection in the stagnation region. The copper probe was pierced by 52 holes, representing 2.4% of the total probe surface. The 1.2 MW high enthalpy plasma wind tunnel was operated at anode powers between 130 and 230 kW and a static pressures from 35 hPa up to 200 hPa. Air, carbon dioxide and argon were injected in the mass flow range 0-0.4 g/s in the boundary layer developed around the 50 mm diameter probe. The measured stagnation-point heat transfer rates are reported and discussed.
Lean premixed, prevaporized (LPP) high temperature combustor designs as explored for the Advanced Subsonic Transport (AST) and High Speed Civil Transport (HSCT) combustors can achieve low NO(x), emission levels. An enabling device is needed to arrest flashback and inhibit preignition at high power conditions and during transients (surge and rapid spool down). A novel flashback arrestor design has demonstrated the ability to arrest flashback and inhibit preignition in a 4.6 cm diameter tubular reactor at full power inlet temperatures (725 C) using Jet-A fuel at 0.4 less than or equal To phi less than or equal to 3.5. Several low pressure loss (0.2 to 0.4% at 30 m/s) flashback arrestor designs were developed which arrested flashback at all of the test conditions. Flame holding was also inhibited off the flash arrestor face or within the downstream tube even velocities (less than or equal to 3 to 6 m/s), thus protecting the flashback arrestor and combustor components. Upstream flow conditions influence the specific configuration based on using either a 45% or 76% upstream geometric blockage. Stationary, lean premixed dry low NO(x) gas turbine combustors would also benefit from this low pressure drop flashback arrestor design which can be easily integrated into new and existing designs.
The results of a first order perfect gas correction for the effects of the boundary layer formation within expansion tubes with nozzles are presented. The analytical model developed to describe the boundary layer formation within the expansion tube and an expansion nozzle located at the end of the acceleration tube is based on the Karman integral equations. The results of this analytical model are compared with experimental data from an expansion diffuser. The model provides a useful tool for the preliminary design of nozzles for such facilities.
The objective of this work is to reconstruct thermocouple temperature measurements taken at the stagnation point of the Pioneer Venus large probe using uncoupled and coupled ablation calculations. The time history of the large probe forebody entry heating was obtained from a trajectory-based analysis that employed a material response solver to model equilibrium and nonequilibrium ablation chemistry at the surface. In the uncoupled approach, equilibrium ablation chemistry was assumed in the material response calculations, but the material response outputs were not returned to the flowfield solver. Therefore, the effects of char and pyrolysis gas injection into the boundary layer due to ablation (e.g., convective blockage and radiative energy absorption) did not influence the flowfield solutions. In the coupled approach, nonequilibrium ablation chemistry was performed and the material response outputs were returned to the flowfield solver. Therefore, the effects of char and pyrolysis gas injection into the boundary layer were accounted for in the flowfield solutions. Both uncoupled and coupled approaches produced reconstructed temperatures that were within 10% of the flight measurements through the entry heat pulse, with the coupled results comparing more favorably with the measurements. Overall, the reconstructed thermocouple temperatures in this work significantly improved on the results of previous reconstructions for the large probe.