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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

A Flight Investigation of Exhaust-heat De-icing

The National Advisory Committee for Aeronautics conducted exhaust-heat de-icing tests in flight to provide data needed in the application of this method. The capacity to extract heat from the exhaust gas for de-icing purposes, the quantity of heat required, and other factors were examined. The results indicate that a wing-heating system employing a spanwise exhaust tube within the leading edge of the wing removed 30 to 35 percent of the heat from exhaust gas entering the wing. Data are given from which the heat required for ice prevention can be calculated. Sample calculations have been made on the basis of existing engine power/wing area ratios to show that sufficient heating can be obtained for ice protection on modern transportation airplanes, provided that uniform distribution of the heat can be secured.

Jones, Alun R↗

A Flight Investigation of Exhaust-Heat De-Icing, Special Report

The National Advisory Committee for Aeronautics has conducted exhaust-heat de-icing tests inflight t o provide data needed in the application of this method of ice prevention. Thc capacity to extract heat from the exhaust gas for de-icing purposes, the quantity of heat required, and other factors were examined. The results indicate that a wing-heating system employing a spanwise exhaust tube within the leading edge of the wing will make available for de-icing purposes between 30 and 35 percent of the exhaust-gas heat. Data are given by which the heat required for ice prevention can be calculated. Sample calculations have been made, on a basis of existing engine power over wing area ratios, to show that sufficient heating can be obtained for ice protection on modern transport airplanes,

Rodert, Lewis A.↗

Ice Prevention on Aircraft by Means of Engine Exhaust Heat and a Technical Study of Heat Transmission from a Clark Y Airfoil

This investigation was conducted to study the practicability of employing heat as a means of preventing the formation of ice on airplane wings. The report relates essentially to technical problems regarding the extraction of heat from the exhaust gases and its proper distribution over the exposed surfaces. In this connection a separate study has been made to determine the variation of the coefficient of heat transmission along the chord of a Clark Y airfoil. Experiments on ice prevention both in the laboratory and in flight show conclusively that it is necessary to heat only the front portion of the wing surface to effect complete prevention. Experiments in flight show that a vapor-heating system which extracts heat from the exhaust and distributes it to the wings is an entirely practical and efficient method for preventing ice formation.

Theodorsen, Theodore↗

A Preliminary Study of the Prevention of Ice on Aircraft by the Use of Engine-exhaust Heat

An investigation was made in the N.A.C.A. ice tunnel at air temperatures from 20 degrees to 28 degrees Fahrenheit and at a velocity of 80 miles per hour to determine whether ice formations on a model wing could be prevented by the use of the heat from the engine-exhaust gas. Various spanwise duct systems were tested in a 6-foot-chord N.A.C.A. 23012 wing model. The formation of ice over the entire wing chord was prevented by the direct heating of the forward 10 percent of the wing by hot air, which was passed through leading-edge ducts. Under dry conditions, enough heat to maintain the temperature of the forward 10 percent of the wing at about 200 degrees Fahrenheit above that of the ambient air was required for the prevention of ice formation. The air temperature in the ducts that was necessary to produce these skin temperatures varied from 360 degrees to 834 degrees Fahrenheit; the corresponding air velocities in the duct were 152 and 45 feet per second. Ice formations at the leading edge were locally prevented by air that passed over the interior of the wing surface at a velocity of 30 feet per second and a temperature of 122 degrees Fahrenheit.

Rodert, Lewis A↗

Temperature, Pressure, and Infrared Image Survey of an Axisymmetric Heated Exhaust Plume

The focus of this research is to numerically predict an infrared image of a jet engine exhaust plume, given field variables such as temperature, pressure, and exhaust plume constituents as a function of spatial position within the plume, and to compare this predicted image directly with measured data. This work is motivated by the need to validate computational fluid dynamic (CFD) codes through infrared imaging. The technique of reducing the three-dimensional field variable domain to a two-dimensional infrared image invokes the use of an inverse Monte Carlo ray trace algorithm and an infrared band model for exhaust gases. This report describes an experiment in which the above-mentioned field variables were carefully measured. Results from this experiment, namely tables of measured temperature and pressure data, as well as measured infrared images, are given. The inverse Monte Carlo ray trace technique is described. Finally, experimentally obtained infrared images are directly compared to infrared images predicted from the measured field variables.

Nelson, Edward L.↗

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗

Summary of the 5th Propulsion Aerodynamics Workshop Nozzle Test Case: Heated Nozzle Exhaust Passing Over A Film-Cooled Plate

This paper summarizes findings from the fifth AIAA Propulsion Aerodynamics Workshop nozzle test case. The experimental configuration examined by workshop participants was a subsonic nozzle with a square exit blowing a heated exhaust over a film-cooled plate. Computational fluid dynamics solutions were obtained and compared to experimental measurements of flow velocities and temperatures, as well as plate surface temperatures. The heated nozzle operated with a Mach 0.3 exit flow at a static temperature ratio of 2.7. Cooling air blowing ratios of 0, 1, and 2 were considered. Computational meshes for the flow domain were provided for participants. Workshop participants from eight separate organizations represented government, industry, and academia. A variety of flow solutions were obtained: Most of the flow solutions employed a Reynolds-averaged Navier-Stokes (RANS) approach, but scale-resolving simulations were used in some cases, including wall-modeled large-eddy simulation (LES), and a few hybrid RANS-LES approaches. One Lattice-Boltzmann solver was employed. For heat transfer to the test article, many participants used a conjugate heat transfer approach. Effects of mesh sensitivity, flow solution approach, and wall heat transfer approach are considered. In general, a fully three-dimensional conjugate heat transfer approach enabled better prediction of surface temperatures than simpler wall temperature boundary treatments. Also, the scale resolving approaches provided better prediction of static temperatures in the flow immediately above the plate consisting of the hot jet exhaust boundary layer interacting with the cooling film. Comparisons of plate surface friction drag and heat transfer obtained from the computations are also presented.

nozzle↗

Cost Scaling of a Real-World Exhaust Waste Heat Recovery Thermoelectric Generator: A Deeper Dive

Cost is equally important to power density or efficiency for the adoption of waste heat recovery thermoelectric generators (TEG) in many transportation and industrial energy recovery applications. In many cases the system design that minimizes cost (e.g., the $/W value) can be very different than the design that maximizes the system's efficiency or power density, and it is important to understand the relationship between those designs to optimize TEG performance-cost compromises. Expanding on recent cost analysis work and using more detailed system modeling, an enhanced cost scaling analysis of a waste heat recovery thermoelectric generator with more detailed, coupled treatment of the heat exchangers has been performed. In this analysis, the effect of the heat lost to the environment and updated relationships between the hot-side and cold-side conductances that maximize power output are considered. This coupled thermal and thermoelectric treatment of the exhaust waste heat recovery thermoelectric generator yields modified cost scaling and design optimization equations, which are now strongly dependent on the heat leakage fraction, exhaust mass flow rate, and heat exchanger effectiveness. This work shows that heat exchanger costs most often dominate the overall TE system costs, that it is extremely difficult to escape this regime, and in order to achieve TE system costs of $1/W it is necessary to achieve heat exchanger costs of $1/(W/K). Minimum TE system costs per watt generally coincide with maximum power points, but Preferred TE Design Regimes are identified where there is little cost penalty for moving into regions of higher efficiency and slightly lower power outputs. These regimes are closely tied to previously-identified low cost design regimes. This work shows that the optimum fill factor Fopt minimizing system costs decreases as heat losses increase, and increases as exhaust mass flow rate and heat exchanger effectiveness increase. These findings have profound implications on the design and operation of various thermoelectric (TE) waste heat 3 recovery systems. This work highlights the importance of heat exchanger costs on the overall TEG system costs, quantifies the possible TEG performance-cost domain space based on heat exchanger effects, and provides a focus for future system research and development efforts.

cost analysis↗

Retro Rocket Motor Self-Penetrating Scheme for Heat Shield Exhaust Ports

A preliminary scheme was developed for base-mounted solid-propellant retro rocket motors to self-penetrate the Orion Crew Module heat shield for configurations with the heat shield retained during landings on Earth. In this system the motors propel impactors into structural push plates, which in turn push through the heat shield ablator material. The push plates are sized such that the remaining port in the ablator material is large enough to provide adequate flow area for the motor exhaust plume. The push plate thickness is sized to assure structural integrity behind the ablative thermal protection material. The concept feasibility was demonstrated and the performance was characterized using a gas gun to launch representative impactors into heat shield targets with push plates. The tests were conducted using targets equipped with Fiberform(R) and PICA as the heat shield ablator material layer. The PICA penetration event times were estimated to be under 30 ms from the start of motor ignition. The mass of the system (not including motors) was estimated to be less than 2.3 kg (5 lbs) per motor. The configuration and demonstrations are discussed.

landing system↗

The efficiency of combustion turbines with constant-pressure combustion

Of the two fundamental cycles employed in combustion turbines, namely, the explosion (or constant-volume) cycle and the constant-pressure cycle, the latter is considered more in detail and its efficiency is derived with the aid of the cycle diagrams for the several cases with adiabatic and isothermal compression and expansion strokes and with and without utilization of the exhaust heat. Account is also taken of the separate efficiencies of the turbine and compressor and of the pressure losses and heat transfer in the piping. The results show that without the utilization of the exhaust heat the efficiencies for the two cases of adiabatic and isothermal compression is offset by the increase in the heat supplied. It may be seen from the curves that it is necessary to attain separate efficiencies of at least 80 percent in order for useful results to be obtained. There is further shown the considerable effect on the efficiency of pressure losses in piping or heat exchangers.

Piening, Werner↗