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At least 19 records

APS-TD Helium Cryogenic Facilities

Cryogenic System: • CMTF cryogenic system is supplied by a state of the art Superfluid Cryogenic Plant to supply 40K, 5K, and 2K helium up to 500 W. 2K operations achievable through cold or warm compression systems. Currently Supports: • Cryo Module Test Stand 1 (CMTS1) used to test 1.3 GHz & 3.9 GHz cryomodules for the LCLS-II project. • PIP-II Injection Test Stand (PIP-II IT) program to test the front end of the future PIP-II Linac.and production cryomodules

43 PARTICLE ACCELERATORS↗

Performance Characterization of the Production Facility Prototype Helium Flow System

The roots blower in use at ANL for in-beam experiments and also at LANL for flow tests was sized for 12 mm diameter disks and significantly less beam heating. Currently, the disks are 29 mm in diameter, with a 12 mm FWHM Gaussian beam spot at 42 MeV and 2.86 μA on each side of the target, 5.72 μA total. The target design itself is reported elsewhere. With the increased beam heating, the helium flow requirement increased so that a larger blower was need for a mass flow rate of 400 g/s at 2.76 MPa (400 psig). An Aerzen GM 12.4 blower was selected, and is currently being installed at the LANL facility for target and component flow testing. This report describes this blower/motor/pressure vessel package and the status of the facility preparations. Blower performance (mass flow rate as a function of loop pressure drop) was measured at 4 blower speeds. Results are reported below.

07 ISOTOPE AND RADIATION SOURCES↗

The application of laser Rayleigh scattering to gas density measurements in hypersonic helium flows

Measurements of the mean static free-stream gas density have been made in two Langley Research Center helium facilities, the 3-inch leg of the high-Reynolds-number helium complex and the 22-inch hypersonic helium tunnel. Rayleigh scattering of a CW argon ion laser beam at 514.5 nm provided the basic physical mechanism. The behavior of the scattered signal was linear, confirmed by a preliminary laboratory study. That study also revealed the need to introduce baffles to reduce stray light. A relatively simple optical system and associated photon-counting electronics were utilized to obtain data for densities from 10 to the 23rd to 10 to the 25th per cu m. The major purpose, to confirm the applicability of this technique in the hypersonic helium flow, was accomplished.

Hoppe, J. C.↗

Performance tests of helium circulator under abnormal cooling conditions - 18523

Helium circulator is one of the key equipment of High-temperature Gas-cooled Reactor Pebble-bed Module (HTR-PM) and the unique rotating equipment of primary loop. It transports heat generated by fission reactions from reactor core to steam generator by forcing helium circulating in primary loop. As the study on the characteristics of helium circulator in HTGR was limited and the advanced designs integrated with many new technologies, a prototype of helium circulator was manufactured. It was supported by Active Magnetic Bearings (AMBs), and was assembled in a pressure vessel. The prototype was tested in Engineering Test Facility - Helium Circulator (ETF-HC), which is a full scale, rated flow rate and power, engineering test loop. Although performance tests under normal operation condition were successfully fulfilled, the complete features and performance still need further verification, especially for abnormal cooling conditions. Thus performance tests under abnormal cooling operation conditions were carried out. Tests such as temporary coolant loss of motor and AMBs cooler and abnormal high-temperature cooling water condition were fulfilled. All performance tests results showed that helium circulator met the entire requirement of HTR-PM plant under abnormal cooling conditions and validated its safety and reliability. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Endurance test of helium circulator for HTR-PM - 18531

High-temperature Gas-cooled Reactor Pebble-bed Module (HTR-PM) will be built as the world's first pebble-bed type modular HTGR commercial demonstration plant according to Chinese National science and technology program. HTR-PM will be expected to begin generating electricity in the end of 2017 in Shidao bay of China. Helium circulator is one of critical component of HTR-PM, which circulates reactor coolant through the reactor core and steam generators. The helium circulator was designed to be a vertical layout and its rotor was supported by active magnet bearings (AMBs). The whole circulator including motor and cooler was sealed in a pressure vessel. Since it is a large mechanical and electrical equipment and the design is totally advanced integrated with many new technologies, experiment study of helium circulator would be significant for safe and reliable operation of HTR-PM plant in the future. For the lack of engineering experience of this equipment, it was necessary to manufacture a prototype for tests. Meanwhile, Engineering Test Facility- Helium Circulator. ETF-HC was built in Institute of Nuclear and New Energy Technology (INET) for the tests. The prototype is completely same as the real machine for the plant. After prototype fabrication, nitrogen test was firstly conducted in the factory by the manufacturer, designer and users. After successful factory test, the prototype was delivered to INET to be tested in ETF-HC. Although nitrogen simulation test had been completed successfully, helium endurance test has been continually carried out in ETF-HC for one and half years because of several sealing problems caused by helium. After solving all kinds of problem in the field, helium circulator run continuously 50 hours under rated condition. Furthermore, 50 service cycles test was conducted in ETF-HC. More than 500 operation hours was accumulated during endurance test. Throughout the final performance test, a conclusion can be made that the helium circulator performance met the design requirements and its feasibility, availability and reliability was verified. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DEVELOPMENT AND DEMONSTRATION OF A SUPERCRITICAL HELIUM-COOLED CRYOGENIC VISCOUS COMPRESSOR PROTOTYPE FOR THE ITER VACUUM SYSTEM

As part of the vacuum system for the ITER fusion project, a cryogenic viscouscompressor (CVC) is being developed to collect hydrogenic exhaust gases from the toruscryopumps and compress them to a high enough pressure by regeneration for pumping tothe tritium reprocessing facility. Helium impurities that are a byproduct of the fusionreactions pass through the CVC and are pumped by conventional vacuum pumps andexhausted to the atmosphere. Before the development of a full-scale CVC, a representative,small-scale test prototype was designed, fabricated, and tested. With cooling provided bycold helium gas, hydrogen gas was introduced into the central column of the test prototypepump at flow rates between 0.001 g/s and 0.008 g/s. Based on the temperatures and flowrates of the cold helium gas, different percentages of hydrogen gas were frozen to the column surface wall as the hydrogen gas flow rate increased. Results from the measured temperatures and pressures will form a benchmark that will be used to judge future heattransfer enhancements to the prototype CVC and to develop a computational fluid dynamicmodel that will help develop design parameters for the full-scale CVC.

08 HYDROGEN↗

Three-dimensional hypersonic transitional/turbulent mean flow profiles.

Detailed three-dimensional compressible transitional/turbulent boundary-layer profiles are presented for use as test cases in numerical and integral calculation procedures. The profiles were obtained from tests conducted in the Mach 20 leg of the Langley High Reynolds Number Helium Facility. The presented data represent an arduous test case for analytical prediction methods, since 'low Reynolds number' and precursor transition effects should probably be accounted for to accurately predict the boundary-layer growth and development.

Fischer, M. C.↗

Controllers for Flow-Field Survey Apparatus

Control systems of flow-field survey apparatuses of 22-inch (56centimeter) Hypersonic Helium Facility (two-dimensional) and 20-inch (51centimeter) Mach 6 Tunnel (three-dimensional) at Langley Research Center equipped with single-chip microcomputer and single-board microcomputer, respectively, to drive probes at selected speeds and perform other functions automatically. Various modes of operation programed as need arises. Both of these control systems fabricated relatively inexpensively from commercially available stock components.

Ashby George C., JR.↗

High-Reynolds-number test requirements in low-speed aerodynamics

Research requirements to an ultra-high-Reynolds-number liquid helium facility are reviewed. Aerodynamic research areas under consideration include wave vortex hazard reduction, vortex control and diagnostics for maneuvering fighter aircraft, and performance of high-lift devices.

Bushnell, D. M.↗

Flow visualization

Flow visualization techniques are reviewed, with particular attention given to those applicable to liquid helium flows. Three techniques capable of obtaining qualitative and quantitative measurements of complex 3D flow fields are discussed including focusing schlieren, particle image volocimetry, and holocinematography (HCV). It is concluded that the HCV appears to be uniquely capable of obtaining full time-varying, 3D velocity field data, but is limited to the low speeds typical of liquid helium facilities.

Weinstein, Leonard M.↗