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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Analysis of the Cosmic Background Explorer (COBE) helium venting through effects on the orbit

An analysis is described which shows that a helium venting thrust level that is 60 percent higher than the predicted 2.3 millinewtons may be the cause of the unusually high premission-analysis and on-orbit support orbital decay rates and drag correction factors found for the Cosmic Background Explorer satellite. Depletion of the helium allowed a determination of the average mass flow rate and specific impulse. The average mass flow rate of 3.3 mg/sec confirmed the thrust levels indicated by the venting thrust analysis. Liquid helium is used for cooling instruments aboard the satellite.

Cox, C. M.↗

Cosmic background explorer (COBE) navigation with TDRSS one-way return-link Doppler in the post-helium-venting phase

A navigation experiment was performed which establishes Ultra-Stable Oscillator (USO) frequency stabilized one way return link Doppler TDRSS tracking data as a feasible option for mission orbit determination support at the Goddard Space Center Flight Dynamics Facility. The study was conducted using both one way and two way Tracking and Data Relay Satellite System (TDRSS) tracking measurements for the Cosmic Background Explorer (COBE) spacecraft. Tracking data for a 4 week period immediately follow the depletion of the helium supply was used. The study showed that, for both definitive orbit solution and short term orbit prediction (up to 4 weeks), orbit determination results based on one way return link Doppler tracking measurements are comparable to orbit determination results based on two way range and two way Doppler tracking measurements.

Nemesure, M.↗

Sparger system for MMH-helium vents

Based on a calculated vent flow rate and MMH concentration, a TI-59 program was run to determine total sparger hole area for a given sparger inlet pressure. Hole diameter is determined from a mass transfer analysis in the holding tank to achieve complete capture of MMH. In addition, based on oxidation kinetics and vapor pressure data, MMh atmospheric concentrations are determined 2 ft above the holding tank.

Rakow, A.↗

COBE navigation with one-way return-link Doppler in the post-helium-venting phase

The results of a navigation experiment with one way return link Doppler tracking measurements for operational orbit determination of the Cosmic Background Explorer (COBE) spacecraft are presented. The frequency of the tracking signal for the one way measurements was stabilized with an Ultrastable Oscillator (USO), and the signal was relayed by the Tracking and Data Relay Satellite System (TDRSS). The study achieved three objectives: space qualification of TDRSS noncoherent one way return link Doppler tracking; determination of flight performance of the USO coupled to the second generation TDRSS compatible user transponder; and verification of algorithms for navigation using actual one way tracking data. Orbit determination and the inflight USO performance evaluation results are presented.

Dunham, Joan↗

Cooling options for Astromag

A comparison of the various cooling options for the Astromag particle physics experiment is presented. The baseline design for the cryogenic system involves using a natural circulation fountain-effect driven flow loop (Hofmann type). The present paper considers two alternative options for cooling. The first design involves a thermal strap made of a high-conductivity metal, e.g., high-purity aluminum or copper, which connects the coil to the helium reservoir. Venting helium vapor can also be used to minimize the temperature of the magnet and recover from a quench. The second design is based on an He II heat pipe concept where steady state heat transport is by counterflow. Cavitation is prevented by use of a porous plug. Forced flow He II is also available but only during extraordinary operating conditions.

Maytal, B. Z.↗

Spitzer Orbit Determination During In-orbit Checkout Phase

The Spitzer Space Telescope was injected into heliocentric orbit on August 25, 2003 to observe and study astrophysical phenomena in the infrared range of frequencies. The initial 60 days was dedicated to Spitzer's "In-Orbit Checkout (IOC)" efforts. During this time high levels of Helium venting were used to cool down the telescope. Attitude control was done using reaction wheels, which in turn were de-saturated using cold gas Nitrogen thrusting. Dense tracking data (nearly continuous) by the Deep Space network (DSN) were used to perform orbit determination and to assess any possible venting imbalance. Only Doppler data were available for navigation. This paper deals with navigation efforts during the IOC phase. It includes Dust Cover Ejection (DCE) monitoring, orbit determination strategy validation and results and assessment of non-gravitational accelerations acting on Spitzer including that due to possible imbalance in Helium venting.

helium venting↗

IB3A Helium Recovery System

An evaluation of the Fermilab's helium cryogenics test facilities has identified a pressing need for a helium recovery system in the Technical Division's Industrial Building 3a (IB3A). The IB3A facility, which plays a crucial role in testing components for various research projects, including the High-Luminosity LHC Accelerator Upgrade and Mu2e, currently vents helium into the air. Implementing recovery practices is essential due to helium's non-renewable nature and the goal of sustaining the Fermilab's scientific operations long-term. This poster covers benefits helium recovery for Fermilab and highlights the most important aspects of current helium recovery effort.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Cryogenic on-orbit performance of the NASA Cosmic Background Explorer (COBE)

The initial thermal set-up and operation of the dewar for the COBE spacecraft are discussed, focusing on the helium vent system. During the initial cooldown of the dewar from 1.72 K to 1.41 K, short term temperature and pressure oscillations were observed in the porous plug and in the vent line. A detailed flow model describing these oscillations was developed. Attention is also given to the steady state operating mode for the instruments and the dewar, a comparison of the 'mission mode' temperature and power profile of the dewar with the predicted performance, the instrument and spacecraft events affecting the helium boil-off rate, and the methods for determining the helium flow rate and remaining mass measurements.

Volz, Stephen M.↗

Effects of translational nonequilibrium on vacuum plume expansions

The plume flowfield of a helium vent nozzle exhausting into a vacuum is defined by two techniques: the method of characteristics and the direct-simulation Monte Carlo method. The method of characteristics is shown to severely underpredict gas static temperatures due to the assumption of translational equilibrium inherent in the continuum formulation. Mass flow per unit solid angle is shown to be accurately predicted for this flowfield by the method of characteristics until the flow angle approaches within 10 deg of the maximum Prandtl-Meyer expansion angle. Improved treatment of the noncontinuum flow within the nozzle (near the lip) is postulated to have minor effects on the accuracy of this continuum method in comparison with translational nonequilibrium in the external flowfield. Possible treatment of translational nonequilibrium by the method of characteristics is discussed.

Guernsey, C. S.↗

Helium recovery system at IB3a

The increasing need for optimal and sustainable use of cryogenic resources to support Fermilab’s scientific mission has highlighted the necessity of improving the Laboratory’s helium management practices. An assessment of cryogenic test facilities identified the Technical Division’s Industrial Building 3a (IB3A) as a key site requiring upgrades to integrate a helium recovery system. The IB3A facility is essential for characterizing and testing superconductors, cables, and coils for various R&D projects, including the US High-Luminosity LHC Accelerator Upgrade Project (AUP), Mu2e, and other external collaborations. Currently, the facility relies on 500 L helium Dewars and vents the vaporized helium directly into the atmosphere, leading to significant helium loss. Given the non-renewable nature of helium, recovering and reusing this resource is critical for the sustainability of Fermilab’s operations. To address this challenge, a project has been initiated to connect IB3A to an existing helium purification station and refrigeration system located in another building via a dedicated pipeline pass over the roof of several buildings. This solution will enable the efficient capture of vented helium, its transfer to the purification station, and subsequent liquefaction for reuse in future operations. The project includes a detailed design phase, specifying the pipeline route, flow control mechanisms, and integration with the existing cryogenic infrastructure, followed by phased implementation and commissioning. By implementing this pipeline connection and upgrading IB3A, Fermilab aims to significantly reduce helium waste, lower operational costs, and align with its commitment to sustainability. This initiative provides a model for resource-efficient cryogenic operations and reinforces the Laboratory’s capacity to support its science mission for the long term.

Porwisiak, D. [Fermilab]↗

Venting characteristics of gaseous helium and nitrogen discharging into a free stream at Mach numbers from 0.60 to 1.57

An experimental investigation was conducted in the Lewis Research Center 8- by 6-Foot Supersonic Wind Tunnel to compare the effects on discharge coefficient of venting gaseous helium and gaseous nitrogen into a free stream. The test was conducted from Mach 0.06 to 1.57 with the vent mounted in a flat plate. The plate was strut mounted to the tunnel ceiling and at a 0 angle of attack. The gases were discharged from a plenum chamber through a 2.54-centimeter (1.00-in.) diameter vent. The ratio of local static pressure to plenum pressure was varied from 0.51 to 0.975. The ratio of boundary layer thickness to vent diameter varied from a maximum of 1.34 at Mach 0.60 to a minimum of 0.55 at Mach 1.37.

Johns, A. L.↗

Liquid Oxygen Thermodynamic Vent System Testing with Helium Pressurization

This report presents the results of several thermodynamic vent system (TVS) tests with liquid oxygen plus a test with liquid nitrogen. In all tests, the liquid was heated above its normal boiling point to 111 K for oxygen and 100 K for nitrogen. The elevated temperature was representative of tank conditions for a candidate lunar lander ascent stage. An initial test series was conducted with saturated oxygen liquid and vapor at 0.6 MPa. The initial series was followed by tests where the test tank was pressurized with gaseous helium to 1.4 to 1.6 MPa. For these tests, the helium mole fraction in the ullage was quite high, about 0.57 to 0.62. TVS behavior is different when helium is present than when helium is absent. The tank pressure becomes the sum of the vapor pressure and the partial pressure of helium. Therefore, tank pressure depends not only on temperature, as is the case for a pure liquid-vapor system, but also on helium density (i.e., the mass of helium divided by the ullage volume). Thus, properly controlling TVS operation is more challenging with helium pressurization than without helium pressurization. When helium was present, the liquid temperature would rise with each successive TVS cycle if tank pressure was kept within a constant control band. Alternatively, if the liquid temperature was maintained within a constant TVS control band, the tank pressure would drop with each TVS cycle. The final test series, which was conducted with liquid nitrogen pressurized with helium, demonstrated simultaneous pressure and temperature control during TVS operation. The simultaneous control was achieved by systematic injection of additional helium during each TVS cycle. Adding helium maintained the helium partial pressure as the liquid volume decreased because of TVS operation. The TVS demonstrations with liquid oxygen pressurized with helium were conducted with three different fluid-mixer configurations-a submerged axial jet mixer, a pair of spray hoops in the tank ullage, and combined use of the axial jet and spray hoops. A submerged liquid pump and compact heat exchanger located inside the test tank were used with all the mixer configurations. The initial series without helium and the final series with liquid nitrogen both used the axial jet mixer. The axial jet configuration successfully demonstrated the ability to control tank pressure; but in the normal-gravity environment, the temperature in the upper tank region (ullage and unwetted wall) was not controlled. The spray hoops and axial jet combination also successfully demonstrated pressure control as well as temperature control of the entire tank and contents. The spray-hoops-only configuration was not expected to be a reliable means of tank mixing because there was no direct means to produce liquid circulation. However, surprisingly good results also were obtained with the sprayhoops- only configuration (i.e., performance metrics such as cycle-averaged vent flowrate were similar to those obtained with the other configurations). A simple thermodynamic model was developed that correctly predicted the TVS behavior (temperature rise or pressure drop per TVS cycle) when helium was present in the ullage. The model predictions were correlated over a range of input parameters. The correlations show that temperature rise or pressure drop per cycle was proportional to both helium mole fraction and tank heat input. The response also depended on the tank fill fraction: the temperature rise or pressure drop (per TVS cycle) increased as the ullage volume decreased.

Thermodynamic vent system↗

Evaluation of aperture cover tank vent nozzles for the IRAS spacecraft

The influence of coefficients for the three axes of the Infrared Astronomical Satellite (IRAS) were established to determine the maximum allowable thrust difference between the two vent nozzles of the aperture cover tank low thrust vent system and their maximum misalignment. Test data generated by flow and torque measurements permitted the selection of two nozzles whose thrust differential was within the limit of the attitude control capability. Based on thrust stand data, a thrust vector misalignment was indicated that was slightly higher than permissible for the worst case, i.e., considerable degradation of the torque capacity of the attitude control system combined with venting of helium at its upper limit. The probability of destabilizing the IRAS spacecraft by activating the venting system appeared to be very low. The selection and mounting of the nozzles have satisfied all the requirements for the safe venting of helium.

Richter, R.↗

Testing the Effects of Helium Pressurant on Thermodynamic Vent System Performance with Liquid Hydrogen

In support of the development of a zero gravity pressure control capability for liquid hydrogen, testing was conducted at the Marshall Space Flight Center using the Multipurpose Hydrogen Test Bed (MHTB) to evaluate the effects of helium pressurant on the performance of a spray bar thermodynamic vent system (TVS). Fourteen days of testing was performed in August - September 2005, with an ambient heat leak of about 70-80 watts and tank fill levels of 90%, 50%, and 25%. The TVS successfully controlled the tank pressure within a +/- 3.45 kPa (+/- 0.5 psi) band with various helium concentration levels in the ullage. Relative to pressure control with an "all hydrogen" ullage, the helium presence resulted in 10 to 30 per cent longer pressure reduction durations, depending on the fill level, during the mixing/venting phase of the control cycle. Additionally, the automated control cycle was based on mixing alone for pressure reduction until the pressure versus time slope became positive, at which time the Joule-Thomson vent was opened. Testing was also conducted to evaluate thermodynamic venting without the mixer operating, first with liquid then with vapor at the recirculation line inlet. Although ullage stratification was present, the ullage pressure was successfully controlled without the mixer operating. Thus, if vapor surrounded the pump inlet in a reduced gravity situation, the ullage pressure can still be controlled by venting through the TVS Joule Thomson valve and heat exchanger. It was evident that the spray bar configuration, which extends almost the entire length of the tank, enabled significant thermal energy removal from the ullage even without the mixer operating. Details regarding the test setup and procedures are presented in the paper. 1

Flachbart, R. H.↗

Emergency relief venting of the infrared telescope liquid helium dewar

An analysis is made of the emergency relief venting of the liquid helium dewar of the Spacelab 2 infrared telescope experiment in the event of a massive failure of the dewar guard vacuum. Such a failure, resulting from a major accident, could cause rapid heating and pressurization of the liquid helium in the dewar and lead to relief venting through the emergency relief system. The heat input from an accident is estimated for various fluid conditions in the dewar and the relief process as it takes place through one or both of the emergency relief paths is considered. It is shown that under all reasonable circumstances the dewar will safely relieve itself, and the pressure will not exceed 85 percent of the proof pressure or 63 percent of the burst pressure.

Urban, E. W.↗

Emergency relief venting of the infrared telescope liquid helium dewar, second edition

An updated analysis is made of the emergency relief venting of the liquid helium dewar of the Spacelab 2 Infrared Telescope experiment in the event of a massive failure of the dewar guard vacuum. Such a failure, resulting from a major accident, could cause rapid heating and pressurization of the liquid helium in the dewar and lead to relief venting through the emergency relief system. The heat input from an accident is estimated for various fluid conditions in the dewar and the relief process considered as it takes place through one or both of the emergency relief paths. It was previously assumed that the burst diaphragms in the dewar relief paths would rupture at a pressure of 65 psi differential or 4.4 atmospheres. In fact, it has proved necessary to use burst diaphragms in the dewar which rupture at 115 psid or 7.8 atmospheres. An analysis of this case was carried out and shows that when the high pressure diaphragm rupture occurs, the dewar pressure falls within 8 s to below the 4.4 atmospheres for which the original analysis was performed, and thereafter it remains below that level.

Urban, E. W.↗

A study of the vent pipe for the gravity probe-B

The Gravity Probe B experiment to test Einstein's relativity theory is a possible Space Shuttle project. Cooling of the gyroscopes and thrusting of the Probe into a zero-drag environment is accomplished by vaporizing liquid helium and venting the gas from the Probe through a nozzle system. In order to avoid malfunctioning of this cooling-thruster system, the pressure difference across the vent pipe-thruster system must be maintained to be less than the vapor pressure of liquid helium at the given temperature. This study investigated helium gas flow through the vent pipe for various configurations, mass flow rates, and pipe diameters. In addition, pertinent properties of both liquid and gaseous helium were investigated. It was observed that helical coiling of the pipe about the Dewar caused less frictional drag and less pressure change than did sharp pipe bending. Also, for various flow rates and nozzle throat area sizes, the system would malfunction for a given bath temperature.

Knoshaug, R. N.↗