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Results for “hermetically sealed”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

Solder hermetic sealing for OLEDs

An OLED device comprising a substrate with a top surface; a first electrode covering the top surface of the substrate; a first insulating structure patterned over a portion of the first electrode where the pattern defines an inside area of the first electrode that is completely surrounded by the insulating structure, and an outside area of the first electrode not covered by the insulating structure; at least one organic layer for light emission within the inside area defined by the insulating structure; a second electrode over the at least one organic layer within the inside area defined by the insulating structure and at least partially over the first insulating structure; a cover slip located at least over the second electrode in the inside area defined by the insulating structure; and an electrically conductive solder seal making a hermetic seal between the insulating structure and the cover slip where the solder seal is in electrical contact with the second electrode. The insulating structure is desirably made of glass frit.

42 ENGINEERING↗
DOE OSTI2022

Container Evaluation: Analysis of the Swagelok Knuckle with Viewport as an Approved Hermetically Sealed Inner Container

This report outlines the results from the water ingress test, helium leak test and additional atmosphere testing for the Swagelok knuckle with viewport container further referred to as the SKV. This container is constructed from a standard union vacuum fitting, 1.33” conflat to 0.5” male VCR, a 1.33” conflat fused silica lensed viewport fitting, and a 0.5 inch VCR cap. The primary intended use of this container is to store Pu metal samples in the vault for a time interval exceeding 40 years. The samples need to be contained in an air free environment to ensure that the material does not oxidize over time. The container viewport is a critical design feature that will help the operators visually inspect and evaluate the state of the metal samples prior to opening the container. These containers are advertised as leak tight, but experimental tests were performed to test the water resistant criteria and the gas leaking criteria set forth by the TA-55 Criticality Safety Program. The results of the water ingress test show that the container is water-tight, with no signs of water penetrating the container within the required guidelines outlined in TA55-AP-522. The preliminary He leak test performed demonstrate that the conflat window port and VCR cap are able to maintain a hermetic seal. Additionally, all containers will be He leak tested independently by the manufacturer prior to shipping to LANL. A third voluntary test was added to assess the container’s ability to hold atmosphere, with successful results indicating the container is able to hold inert atmosphere to prevent lanthanum metal oxidation. It is the conclusion of the authorsthat there is enough evidence through the test conducted and outlined within this document that the proposed container meets the definition of a water-tight container, and it is able to provide a hermetic seal.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

Electromagnetic and Mechanical Design of a Hermetically Sealed Magnetic Gear for a Marine Hydrokinetic Generator

This article presents a new type of hermetically sealed magnetically geared generator typology for a marine hydrokinetic application. The proposed magnetically geared generator is composed of two series connected magnetic gearbox stages with the second stage having an integrated stator. This paper focuses only on presenting the electromagnetic design for the first stage magnetic gearbox with a 5kW (at 40RPM) rating. A volumetric and mass torque density tradeoff analysis is utilized in order to arrive at a high torque density design. The designed magnetic gearbox uses a unique laminated flux concentration inner rotor and Halbach array outer rotor typology with a 6.67:1 gear ratio. Furthermore, a mechanical deflection analysis is performed to verify that the proposed magnetic gearbox is mechanically robust.

16 TIDAL AND WAVE POWER↗
DOE OSTI2019

Modeling Simulation and Optimization of a Pressure Relief Feature in a Hermetically Sealed Volume Exposed to Abnormal Thermal Environments

This project investigates the behavior of a venting feature on a hermetically sealed volume under abnormal thermal environments. A pressure profile is used to simulate internal pressure build up due to thermal decomposition of foam caused by temperatures approaching 800K. For the purposes of his scoping study a small can composed of 304L stainless steel is used to emulate the problem at hand and simplify the model. The venting feature can be described as an elliptical thinned area with X-like scoring marks on the circumferential surface of the can where the highest stresses are located without the feature. The feature variables include elliptical size, depth, and quantity to optimize the venting feature geometry to vent at a desired pressure range. Cubit, SIERRA: Solid Mechanics, and Ensight modeling programs are used to simulate and analyze several iterations of this feature to determine the most optimal geometry. The model indicates through the simulations that the feature does in fact vent in a predictable manner and can be used in a variety of pressure vessel applications where uncontrolled over pressurizations are undesirable. Future work includes model validation tests, looking at different geometries, and using a more accurate failure criterion.

42 ENGINEERING↗
DOE OSTI2022

Noninvasive acoustic time-of-flight measurements in heated, hermetically-sealed high explosives using a convolutional neural network

In this work, we present a data-driven technique for measuring the time-of-flight through material sealed within a container. Time-of-flight measurement provides a noninvasive means of quantifying the sound speed profile within a material by transmitting an acoustic burst and then measuring the time required for the burst to arrive at an opposing receiver. In a hermetically-sealed cylindrical container, a portion of the acoustic energy propagates through the material as a bulk wave, while the remainder of the acoustic energy propagates around the container walls as guided waves. As a result, interference from the guided waves obscures the bulk arrival, inhibiting measurement of the sound speed. The technique uses a Convolutional Neural Network (CNN) to identify critical features in the measured waveforms and identify bulk wave arrivals. We demonstrate this time-of-flight measurement technique on high explosive-filled containers as they are heated from room temperature to detonation. This is a particularly challenging application for acoustic time-of-flight measurements as the high explosives have significant sound speed gradients as they undergo heating, and they lead to significant attenuation of the bulk wave, as opposed to the guided waves, which do not suffer significant attenuation. We characterize the performance of the CNN as a function of the high explosive temperature and as a function of the CNN hyperparameters. We then provide physical insight into the error trends.

47 OTHER INSTRUMENTATION↗
DOE OSTI2016

Gastight Hydrodynamic Electrochemistry: Design for a Hermetically Sealed Rotating Disk Electrode Cell

Rotating disk electrodes (RDEs) are widely used in electrochemical characterization to analyze the mechanisms of various electrocatalytic reactions. RDE experiments often make use of or require collection and quantification of gaseous products. The combination of rotating parts and gaseous analytes makes the design of RDE cells that allow for headspace analysis challenging due to gas leaks at the interface of the cell body and the rotator. In this manuscript we describe a new, hermetically sealed electrochemical cell that allows for electrode rotation while simultaneously providing a gastight environment. Electrode rotation in this new cell design is controlled by magnetically coupling the working electrode to a rotating magnetic driver. Calibration of the RDE using a tachometer shows that the rotation speed of the electrode is the same as that of the magnetic driver. To validate the performance of this cell for hydrodynamic measurements, limiting currents from the reduction of a potassium ferrocyanide (K 4 [Fe(CN) 6 ]·3H 2 O) were measured and shown to compare favorably with calculated values from the Levich equation and with data obtained using more typical, nongastight RDE cells. Faradaic efficiencies of ~95% were measured in the gas phase for oxygen evolution in alkaline media at an Inconel 625 alloy electrocatalyst during rotation at 1600 rpm. These data verify that a gastight environment is maintained even during rotation.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2022

Hermetically sealed porous-wall hollow microspheres enabled by monolithic glass coatings: Potential for thermal insulation applications

Thermal insulation materials are crucial to improve the energy performance of buildings and industrial applications. We report an approach to create hermetically vacuum-sealed silica-based hollow microspheres that can lower the thermal conductivity of closed-cell insulation materials. The wall structure of these hollow microspheres includes a reticulated network of pores or channels that extend through the thickness of the wall. When a thin layer of glass material is applied to the wall exterior, followed by a vacuum-assisted thermal treatment process, the coated microsphere surfaces display a highly dense conformal coverage and near-complete elimination of surface porosity. The sealing efficiency of these microspheres is verified by trapping argon within their cavities as well as through evacuating their hollow cores. Notably, incorporating the evacuated microspheres into a polymer matrix resulted in ~27% enhancement in its thermal insulation performance and no notable loss of performance was observed following three months of exposure to ambient conditions. Thus, we believe that the present study offers a commercially viable strategy that opens the door to applications of such inorganic hollow particles in areas ranging from vacuum-based thermal insulation systems to catalysis, separation technologies, and medical fields.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Methods of fabricating vacuum housings with hermetic solder seals using capillary solder wicks

Hermetically sealed electronic devices and methods for fabricating the hermetically sealed electronic devices are provided. The devices include a solder sealed vacuum housing. The solder seal is formed using a solder wick having an external solder reservoir. When the reservoir is filled with molten solder, the solder is drawn via capillary action into a precisely defined narrow gap between two components of the housing where it forms an airtight and vacuum-tight seal.

Frisch, Henry J.↗
DOE OSTI2024

Towards Polymer-Free, Femto-Second Laser-Welded Glass/Glass Solar Modules

This project explores the use of femto-second (fs) lasers to form glass-to-glass welds for hermetically sealed, polymer-free solar modules. Low iron solar glass coupons were welded together without the use of glass filler using a fs laser with dedicated optics to elongate the focal plane parallel to the incident beam. The resulting welds were then stress tested to failure to reveal the critical stress intensity factor, KIc. These values were used in a structural mechanics model of a 1 m by 2 m glass/glass module under a simulated static load test. The results show that the fs laser welds are strong enough for a suitably framed module to pass the IEC 61215 static load test with a load of 5400 Pa. Key to this finding is that the module must be framed and braced, and the glass must be ribbed to allow pockets for the cells and welds inside the border of the module. The result is a module design that is completely polymer-free, hermetically sealed, has improved thermal properties, and is easily recycled.

femto-second laser welded↗
DOE OSTI2018

High temperature seal compositions and methods of using same

The disclosure relates to sealant compositions for forming hermetic seals, methods of use, and hermetically sealed products. The sealant compositions comprise a first inorganic oxide chosen from at least one of MgSiO.sub.3, MgO, MgTiO.sub.3, CaO, and CaSiO.sub.3, a second inorganic oxide chosen from SiO.sub.2, at least one solvent, and optionally at least one organic resin binder.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Vacuum encapsulated, high temperature diamond amplified cathode capsule and method for making same

A vacuum encapsulated, hermetically sealed cathode capsule for generating an electron beam of secondary electrons, which generally includes a cathode element having a primary emission surface adapted to emit primary electrons, an annular insulating spacer, a diamond window element comprising a diamond material and having a secondary emission surface adapted to emit secondary electrons in response to primary electrons impinging on the diamond window element, a first high-temperature solder weld disposed between the diamond window element and the annular insulating spacer and a second high-temperature solder weld disposed between the annular insulating spacer and the cathode element. The cathode capsule is formed by a high temperature weld process under vacuum such that the first solder weld forms a hermetical seal between the diamond window element and the annular insulating spacer and the second solder weld forms a hermetical seal between the annular spacer and the cathode element whereby a vacuum encapsulated chamber is formed within the capsule.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2024

A Hermetic Package Technique for Multi-Functional Fiber Sensors through Pressure Boundary of Energy Systems Based on Glass Sealants

This paper presents a hermitic fiber sensor packaging technique that enables fiber sensors to be embedded in energy systems for performing multi-parameter measurements in high-temperature and strong radiation environments. A high-temperature stable Intrinsic Fabry–Perot interferometer (IFPI) array, inscribed by a femtosecond laser direct writing scheme, is used to measure both temperature and pressure induced strain changes. To address the large disparity in thermo-expansion coefficients (TECs) between silica fibers and metal parts, glass sealants with TEC between silica optical fibers and metals were used to hermetically seal optical fiber sensors inside stainless steel metal tubes. The hermetically sealed package is validated for helium leakages between 1 MPa and 10 MPa using a helium leak detector. An IFPI sensor embedded in glass sealant was used to measure pressure. The paper demonstrates an effective technique to deploy fiber sensors to perform multi-parameter measurements in a wide range of energy systems that utilize high temperatures and strong radiation environments to achieve efficient energy production.

Optics↗
DOE OSTI2016

Hermetic electronics package with dual-sided electrical feedthrough configuration

A hermetic electronics package includes a metal case with opposing first and second open ends, with each end connected to a first feedthrough construction and a second feedthrough construction. Each feedthrough contruction has an electrically insulating substrate and an array of electrically conductive feedthroughs extending therethrough, with the electrically insulating substrates connected to the opposing first and second open ends, respectively, of the metal case so as to form a hermetically sealed enclosure. A set of electronic components are located within the hermetically sealed enclosure and are operably connected to the feedthroughs of the first and second feedthrough constructions so as to electrically communicate outside the package from opposite sides of the package.

42 ENGINEERING↗
DOE OSTI2016

Articles for high temperature service and methods for their manufacture

An article for use in aggressive environments is presented. In one embodiment, the article comprises a substrate and a self-sealing and substantially hermetic sealing layer comprising an alkaline-earth aluminosilicate disposed over the bondcoat. The substrate may be any high-temperature material, including, for instance, silicon-bearing ceramics and ceramic matrix composites. A method for making such articles is also presented. The method comprises providing a substrate; disposing a self-sealing alkaline-earth aluminosilicate layer over the substrate; and heating the sealing layer to a sealing temperature at which at least a portion of the sealing layer will flow.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Precision bead forming 3D print head for cementitious materials

A print head for additive manufacturing with a material includes an accumulator comprising an elongated body with an open interior and an inside diameter. A slide tube is slidably mounted within the open interior of the elongated body. The slide tube has a sealing piston head hermetically sealing the open end within the elongated body to define a variable gas containment space. A pressurized gas is supplied to the gas containment space. A rotatable shaping nozzle with an opening for discharging material is provided. A positive displacement extruder delivers material from the accumulator to the nozzle assembly. The nozzle assembly can include a nozzle rotation drive for rotating the shaping nozzle about an axis of rotation. The nozzle opening can be aligned with the axis of rotation, and defines a discharge axis that can be perpendicular to the axis of rotation. A method of additive manufacturing is also disclosed.

Lind, Randall F.↗
DOE OSTI2021

Magnetic Gears for a Marine Hydrokinetic Generator Component Model

The goal of this project is to design, fabricate, and test a hermetically sealed 50 kilowatt (kW) multistage magnetically geared generator (MGG). The Component Content Model provides data submitters with an easy and consistent means of uploading data and associated meta data about a component that is currently under development. The data fields include generic information about the component, technology classifications, current costs and performance, proposed target goals, and the environment that the component is operated in. These data are important to DOE and will be used to develop data products that provide quantitative information to guide and support programmatic decisions. Data will also be used by DOE in general assessments of MHK component readiness, performance, costs, and proposed plans. The ultimate goal is to use these data to perform research and tailor programs to best benefit the industry.

16 TIDAL AND WAVE POWER↗
DOE OSTI2016

Development of Gen-II LAPPD TM Systems For Nuclear Physics Experiments

The technical objectives of this Phase I program were to; Demonstrate proof of concept of a pin-free pixelated readout using an inside-out approach. “Inside-out” is a novel approach for having the ground plane on the inside (floor of the anode facing the MCP stack-up) and anode pads on the outside of the LAPPD. The goal is a demonstration of capacitive coupling through the bottom anode plate (9.02 x 8.66”), using ceramic, and, optionally, glass tile components; Develop a ceramic package or Lower Tile Assembly (LTA) consisting of hermetically sealing a ceramic sidewall to a ceramic anode producing a single unit capable of housing the MCP stack up enabling development of a Gen II LAPPDTM having low loss, high bandwidth and mechanical robustness. The ceramic bodies used in this Task will be the same as in Task 1 and Task 3. Our goal was to work with commercial suppliers to economically fabricate the ceramic components; Evaluate alternative LAPPD top window materials to determine compatibility in sealing to the ceramic sidewall described in Task 2. Concurrently we will specify and select an alloy seal material suitable for sealing the top window to the sidewall, and we will perform sealing trials of these components; Demonstrate electrical characteristics of the inside-out anode in the detector context, the seal integrity of the bonded two-piece ceramic lower tile assembly (LTA) as well as the hermetic seal quality of the window to the sidewall; and Secure at least one specific NP, HEP or commercial application for a Gen II LAPPDTM enabled by this technology to be developed in Phase II.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗