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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Modular Plasma Microreactor for Intensified Hydrogen Peroxide Production

Sustainable and decentralized manufacturing of hydrogen peroxide (H 2 O 2 ) has been extensively sought to replace the energy- and waste-intensive anthraquinone process. We introduce a helical biphasic microreactor in a coaxial dielectric barrier discharge (DBD) configuration as a modular, adaptable, and scalable intensified unit for H 2 O 2 production. Geometric and operating parameters such as electrode length, applied voltage, and gas and liquid flow rates can be tuned to regulate the residence time, delivered power, and gas–liquid interfacial area. In turn, these affect the key output parameters, i.e., H 2 O 2 concentration, production rate, and energy yield. We found a direct correlation between the H 2 O 2 production rate and the product of the interfacial area and residence time in the plasma region. We investigated the H 2 O 2 formation pathways using DMSO as an ·OH radical scavenger and found that H 2 O 2 forms by the dissolution of gaseous H 2 O 2 at low interfacial areas and is enhanced probably due to the interfacial recombination of ·OH radicals at a large gas–liquid interfacial area. The reactor temperature can also be externally controlled to intensify the production rate and energy yield of H 2 O 2 . Concentrations of up to 33 mM can be attained with a small footprint reactor that features a maximum energy yield of 4 g kWh –1 . Here, the plasma microreactor could epitomize a powerful process intensification tool for sustainable and distributed chemical manufacturing.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Optimal Design and Operation of Intensified Absorbers with 3D-Printed Packing for Solvent-Based CO 2 Capture

Many potential solvent-based carbon capture processes suffer from a high heat of absorption of CO 2 that adversely affects the thermodynamic driving force. While interstage coolers are often used for removing a portion of the generated heat by removing the solvent or a portion of the solvent from a stage and cooling and returning it back to the absorber, they can be placed only at discrete locations in the tower. This work investigates intensified absorbers with 3D-printed packing that includes an internal cooler and therefore can be potentially used for maximizing the operational efficiency of the absorbers for CO 2 capture. The intensified absorber is modeled by using a generic, first-principles, equation-oriented absorber column model. Since the placement of these intensified packings would cause a loss of area/volume used for mass transfer, optimization of the proposed intensified absorber is performed by optimally selecting the locations at which to place these devices and designing them such that the trade-off due to the addition of the heat removal area and the resulting loss in the mass transfer area is accounted for. Results show that optimally placed and designed intensified packings can lead to a significant increase in the capture efficiency of the process in comparison to a similar column with no internal cooling. It is also observed that by optimally placing and designing intensified packings, the lean solvent flow rate to the absorber can be decreased, and the CO 2 lean loading can be increased while still maintaining the same capture efficiency. These process changes can lead to a substantial reduction in the cost of capture.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1986

Intensified-CCD focal plane detector for space applications A second generation

An intensified-CCD detector system developed for space applications from commercially available components is described. This detector uses components which are readily available and are mechanically, thermally, and optically coupled to produce the final compact system. The CCD is cooled using a Peltier-effect thermoelectric cooler to reduce thermal noise. The image is formed on the photocathode of a proximity-focused image intensifier and is transferred fiber-optically from the intensifier to the CDD. Various photocathode and window materials are used to optimize the system for use within the wavelength range extending from the far UV to the near IR. The basic design, including the image intensifier, intensifier-CCD interface, CCD array, cooling, electronics, and mounting, and the detector performance are described in detail.

Torr, M. R.↗
DOE OSTI2022

Influence of design and operating parameters for additively manufactured intensified packing devices on CO 2 -Absorption column cooling and capture efficiency

Solvent-based CO 2 absorption is technologically a matured CO 2 capture pathway but suffers from: high regeneration energy demand, and solvent temperature rise and decreased capture efficiency caused by the heat of reaction. While research has focused on developing non-aqueous and low-aqueous solvents for decreasing the regeneration energy, the temperature bulge due to exothermic absorption is typically dealt with by cooling the solvent with an external inter-stage heat-exchanger. This approach may increase the overall process footprint, as well as capital and operating costs. Here, the current study explores a process intensification approach by incorporating inside the column an additively manufactured intensified packing device that consists of corrugated plates and internal coolant channels. The corrugated plates provide surface area for mass transfer between gas and liquid, while cooling fluid inside the internal channels removes heat from the exothermic reactive system. Two different intensified devices with specific surface areas of 266 m 2 /m 3 and 359 m 2 /m 3 were designed, manufactured, and tested inside a 2.06-m long and 0.203-m diameter column packed with commercial Mellapak 250Y packing. The device with a lower surface area showed up to 27 % reduction in cooling performance. A steady-state heat transfer model provides good agreement with the experimental column temperature and intra-stage heat removal data. Although a decrease in heat transfer performance was observed for the device with lower surface area, CO 2 capture experiments performed with simulated flue gas and low-aqueous solvent demonstrated that both intensified devices lead to a similar improvement of 12 % in capture efficiency. This study provides an understanding on simplifying the intensified packing device geometry and decreasing the device fabrication cost by 25 % without compromising with the CO 2 absorption performance of the packed column.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2020

Pronounced Impact of Salinity on Rapidly Intensifying Tropical Cyclones

We show the importance of salinity for rapidly intensifying Atlantic tropical cyclones and demonstrate the potential for improved prediction of rapid intensification through the inclusion of salinity. Tropical Cyclone (TC) rapid intensification (RI) is difficult to predict and poses a formidable threat to coastal populations. A warm upper ocean is well-known to favor RI, but the role of ocean salinity is less clear. This study shows a strong inverse relationship between salinity and TC RI in the eastern Caribbean and western tropical Atlantic due to near-surface freshening from the Amazon-Orinoco River system. In this region, rapidly intensifying TCs induce a much stronger surface enthalpy flux compared to more weakly intensifying storms, in part due to a reduction in SST cooling caused by salinity stratification. This reduction has a noticeable positive impact on TCs undergoing RI, but the impact of salinity on more weakly intensifying storms is insignificant. These statistical results are confirmed through experiments with an ocean mixed layer model, which show that the salinity-induced reduction in SST cold wakes increases significantly as the storm’s intensification rate increases. Currently, operational statistical-dynamical RI models do not use salinity as a predictor. Through experiments with a statistical RI prediction scheme, it is found that the inclusion of surface salinity significantly improves the RI detection skill, offering promise for improved operational RI prediction. Satellite surface salinity may be valuable for this purpose, given its global coverage and availability in near real-time.

Balaguru, Karthik↗
NASA NTRS1982

Intensified charge coupled devices for use as a spaceborne spectrographic image-plane detector system

An instrument that has been developed for studies of atmospheric emissions from the Space Shuttle comprises an array of imaging spectrometers to observe features over the 300-12,000-A wavelength range. Each spectrometer has a 2-D image-plane detector system on which spectral information is dispersed in one direction and spatial information is resolved in the other. The detectors consist of CCD arrays which are coupled to proximity focused image intensifiers. The intensifier in each case is selected for the wavelength range covered by the particular spectrometer. The result is a compact low-power spectrographic detector system. In the course of building the five flight detector systems, there was occasion to evaluate a larger number of the charge coupled devices and the proximity focused image intensifiers. Various characteristics, advantages, and shortcomings of these devices and the overall intensified CCD system are reported.

Torr, M. R.↗
NASA NTRS1986

Statistical performance of the intensified charged coupled device

The first analysis of the statistical performance of the intensified charge coupled device (CCD) is presented. The Poisson statistics of the arriving photons, the exponential pulse height distribution of the microchannel plate in the image intensifier, and the effects of discrete digitization of the charge in reading the CCD are included. A range of intensifier gains from the high levels that permit pulse counting to the low levels that can be used with the accumulation of charge on the CCD is considered. As a tool for this analysis, an analytical model of the performance of the detector system that is generally useful for predicting many aspects of system performance under a wide range of conditions is developed. The statistical penalty for operating the intensified CCD in the charge accumulation mode is not severe, and in some applications it may be desirable to accept this penalty to gain the advantages of increased dynamic range through charge accumulation. This investigation has revealed no pathological aspects of the operation of the detector system.

Sandel, B. R.↗
DOE OSTI2023

Intensified Tpx3Cam, a fast data-driven optical camera with nanosecond timing resolution for single photon detection in quantum applications

Here we describe a fast data-driven optical camera, Tpx3Cam, with nanosecond scale timing resolution and 80 Mpixel/sec throughput. After the addition of intensifier, the camera is single photon sensitive with quantum efficiency determined primarily by the intensifier photocathode. The single photon performance of the camera was characterized with results on the gain, timing resolution and afterpulsing reported here. The intensified camera was successfully used for measurements in a variety of applications including quantum applications. As an example of such application, which requires simultaneous detection of multiple photons, we describe registration of photon pairs from the spontaneous parametric down-conversion source in a spectrometer. We measured the photon wavelength and timing with respective precisions of 0.15 nm and 3 ns, and also demonstrated that the two photons are anti-correlated in energy.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2021

A Tale of Two Rapidly Intensifying Supertyphoons: Hagibis (2019) and Haiyan (2013)

Devastating Japan in October 2019, Supertyphoon (STY) Hagibis was an important typhoon in the history of the Pacific. A striking feature of Hagibis was its explosive rapid intensification (RI). In 24 h, Hagibis intensified by 100 knots (kt; 1 kt ≈ 0.51 m s –1 ), making it one of the fastest-intensifying typhoons ever observed. After RI, Hagibis’s intensification stalled. Using the current typhoon intensity record holder, i.e., STY Haiyan (2013), as a benchmark, this work explores the intensity evolution differences of these two high-impact STYs. We found that the extremely high prestorm sea surface temperature reaching 30.5°C, deep/warm prestorm ocean heat content reaching 160 kJ cm –2 , fast forward storm motion of ~8 m s –1 , small during-storm ocean cooling effect of ~0.5°C, significant thunderstorm activity at its center, and rapid eyewall contraction were all important contributors to Hagibis’s impressive intensification. There was 36% more air–sea flux for Hagibis’s RI than for Haiyan’s. After its spectacular RI, Hagibis’s intensification stopped, despite favorable environments. Haiyan, by contrast, continued to intensify, reaching its record-breaking intensity of 170 kt. A key finding here is the multiple pathways that storm size affected the intensity evolution for both typhoons. After RI, Hagibis experienced a major size expansion, becoming the largest typhoon on record in the Pacific. This size enlargement, combined with a reduction in storm translational speed, induced stronger ocean cooling that reduced ocean flux and hindered intensification. Furthermore, the large storm size also contributed to slower eyewall replacement cycles (ERCs), which prolonged the negative impact of the ERC on intensification.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2021

Demonstration and Validation of Additively Manufactured Intensified Device for Enhanced Carbon Capture

In FY 2018 and 2019, ORNL personnel designed, prototyped, characterized, and tested the enhancement of amine-based carbon capture using additively manufactured intensified devices, i.e., devices combining multiple thermodynamic and kinetic processes into one unit operation. State of the art scrubbing technology often employs inter-stage cooling which requires multiple stages of single-purpose unit operations, leading to larger equipment size, higher capital cost, and sometimes less than optimal operating conditions for each piece of equipment. It was proposed that integrating multiple thermodynamic and kinetic operations into one unit could mitigate or negate these drawbacks. Heat and mass transfer studies demonstrated that an additively manufactured intensified device could significantly improve capture efficiency at bench scale. This project is a continuation of FEAA130 and aims at (1) demonstration and validation of enhanced CO 2 capture with 3D printed intensified devices (i.e., mass exchanger packing with internal cooling channels), for low-aqueous-solvent (LAS) based capture at the ORNL-constructed laboratory-scale (4.5-feet tall) column, namely Column A, with built-in cooling and (2) computational scoping on the conceptual design of a flexible and modular larger column, namely Column B, at ORNL for further demonstration of enhanced capture for aqueous solvent. To execute this multi-faceted project scope, an integrated project team from ORNL’s Manufacturing Science Division is tasked with applying capabilities in computational fluid dynamics (CFD), additive manufacturing, and absorber-scale demonstration/validation experiments.

42 ENGINEERING↗
NASA NTRS1986

Increased sensitivity of a vidicon optical multichannel analyzer with a detachable electrostatic image intensifier

A substantial gain in sensitivity is reported through the addition of a commercially available electrostatic image intensifier to a silicon-intensified target vidicon system. This comparatively low cost modification allows cooled or room temperature operation, CW or pulsed detection, and ease of removal or attachment. A 40-mm, first-generation technology image intensifier was used in a configuration in which the photocathode end was at negative high voltage and the phosphor end was at ground. Cooling the vidicon detector did not result in improved SNR; more generally, a 50-fold sensitivity increase was observed for the image intensifier/vidicon system.

Snow, J. B.↗
NASA NTRS1992

Intensified array camera imaging of solid surface combustion aboard the NASA Learjet

An intensified array camera was used to image weakly luminous flames spreading over thermally thin paper samples in a low gravity environment aboard the NASA-Lewis Learjet. The aircraft offers 10 to 20 sec of reduced gravity during execution of a Keplerian trajectory and allows the use of instrumentation that is delicate or requires higher electrical power than is available in drop towers. The intensified array camera is a charge intensified device type that responds to light between 400 and 900 nm and has a minimum sensitivity of 10(exp 6) footcandles. The paper sample, either ashless filter paper or a lab wiper, burns inside a sealed chamber which is filled with 21, 18, or 15 pct. oxygen in nitrogen at one atmosphere. The camera views the edge of the paper and its output is recorded on videotape. Flame positions are measured every 0.1 sec to calculate flame spread rates. Comparisons with drop tower data indicate that the flame shapes and spread rates are affected by the residual g level in the aircraft.

Weiland, Karen J.↗
NASA NTRS1992

Intensified array camera imaging of solid surface combustion aboard the NASA Learjet

An intensified array camera has been used to image weakly luminous flames spreading over thermally thin paper samples in a low-gravity environment aboard the NASA-Lewis Learjet. The aircraft offers 10 to 20 sec of reduced gravity during execution of a Keplerian trajectory and allows the use of instrumentation that is delicate or requires higher electrical power than is available in drop towers. The intensified array camera is a charge intensified device type that responds to light between 400 and 900 nm and has a minimum sensitivity of 10(exp 6) footcandles. The paper sample, either ashless filter paper or a lab wiper, burns inside a sealed chamber which is filled with 21, 18, or 15 pct. oxygen in nitrogen at one atmosphere. The camera views the edge of the paper and its output is recorded on videotape. Flame positions are measured every 0.1 sec to calculate flame spread rates. Comparisons with drop tower data indicate that the flame shapes and spread rates are affected by the residual g level in the aircraft.

Weiland, Karen J.↗
DOE OSTI2026

Optimal Design and Techno-Economic Analysis of 3D-Printed, Intensified Packings for Absorbers and Strippers in Solvent-Based CO 2 Capture

A potential technology for the CO 2 absorption process is utilizing intensified structured packing with embedded cooling/heating channels for continuous heat exchange, which can overcome limitations of discrete methods, such as discrete intercooling and centralized reboilers, to aid in reducing energy consumption and decreasing costs. This work investigates the modeling of intensified packing (IP) for the stripper tower, extending on previous work for the absorber, which distributes heat internally within the column, improving the thermodynamics for the solvent regeneration process. The model includes submodels for steam turbine extraction to produce steam at various qualities as well as a surrogate model for calculating steam enthalpy. A cost model for a plant-scale absorption capture process was developed, allowing for the design of the plant to be optimized, subject to minimizing capture cost using two different power plant flue gas sources. In this optimization, the placement of IP in both towers is optimized to balance the trade-off between enhanced heat transfer and reduced mass transfer volume. For natural gas combined cycle flue gas, the standard process configuration had a minimum cost of $\$$65.40/tonne CO 2 , and considering IP, the minimum capture cost is reduced to $\$$62.73/tonne, with utilization in the stripper column, which reduces yearly costs by up to $\$$2.67 MM/yr. Cooling the absorber through IP, or intercoolers, was only found to be beneficial at higher capture rates, with IP in both towers having a cost of capture of $\$$68.08/tonne at 99.9% capture, a reduction of $\$$12.64/tonne when using only intercoolers at the same capture rate. When capturing from pulverized-coal power plants, the minimum cost of capture when using IP in both towers is $\$$44.18/tonne (at 97% capture), while the standard configuration with and without intercoolers was $\$$45.69 and $\$$47.22 per tonne, respectively. This results in a reduction in yearly costs of $\$$16.98 MM/yr from the base-case configuration. At this higher CO 2 concentration, cooling in the absorber from the IP becomes extremely beneficial, reducing energy consumption by up to 6%.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2020

Intensified Co-electrolysis Process for Syngas Production from Captured CO 2

CO 2 reduction to syngas provides a way of ameliorating carbon footprint and storing energy in high-energy-density and versatile feedstock. This current work explores the isothermal integration of CO2 capture with an intensified unit operation for the reduction of CO2 and capture media regeneration. Intensified captured CO2 co-electrolysis (ICC) to syngas (H2:CO ratio of 2) with low CO2 content (<10%) was demonstrated with over 70% CO2 conversion at a current density up to 0.20 A/cm2 for 14 hours of operation. Integration of the co-electrolysis unit with CO2 capture was performed feeding pure and diluted CO2, for which CO2 conversions >65% were observed. Performance of the capture unit becomes critical to maintain syngas ratios (SR). Technology feasibility was assessed through comparative techno-economic and life cycle analysis showing that process intensification enables competitive performance, even at the higher energy consumption featured at the current state of the technology. This because several unit operations can be avoided. LCA also showed that based on the current US electricity mix the reduction of life cycle CO2 emissions is possible at scenarios observed with 0.15 A/cm2 to accomplish a carbon-negative technology.

08 HYDROGEN↗
DOE OSTI2025

Global climate mode resonance due to rapidly intensifying El Niño-Southern Oscillation

The El Niño-Southern Oscillation (ENSO) influences climate variability globally, encompassing various other modes of variability, and thus represents a key predictable climate signal on seasonal timescales. Yet, its response to greenhouse warming remains uncertain, with models projecting a range of outcomes. Here, we demonstrate that in response to warming, a state-of-the-art high-resolution climate model simulates a rapid transition from a moderate-amplitude irregular regime, as observed in the current climate, to a highly regular oscillation with intensifying amplitude. This behaviour can be attributed to increasing air-sea feedbacks, which approach criticality in the second half of this century, and growing atmospheric noise. As ENSO intensifies in this model, it synchronizes with other prominent climate modes, such as the North Atlantic Oscillation and the Indian Ocean Dipole, thereby imprinting its regular, predictable variability on them. If realized, this global climate mode resonance would have wide-ranging whiplash impacts on regional hydroclimates.

Atmospheric dynamics↗
DOE OSTI2025

Intensified atomic utilization efficiency of single-atom catalysts for nitrate conversion via electrified nanoporous membrane

Conventional electrochemical reactors for nitrate reduction typically suffer from limited reaction efficiency when applied for real-world water treatment due to poor utilization of electrocatalytic active sites. Here, we applied nanoporous electrofiltration to intensify atomic utilization by incorporating single-atom catalysts into an electrified membrane for reducing low-concentration nitrate to ammonia under realistic water conditions. We enhance the exposure of single atoms in nanopores by coating the catalysts on a carbon nanotube–interwoven membrane framework. Electrofiltration intensifies the transport and adsorption of nitrate in confined nanopores with highly exposed single-atom active sites to enhance reduction. The membrane enables a superior ammonia turnover frequency of 15.1 grams of nitrogen per gram of metal per hour, up to four orders of magnitude higher than that reported in the literature, under both high removal efficiency and Faradaic efficiency of over 86% when treating influents with a low nitrate concentration of 100 milligrams of nitrogen per liter in a residence time on the order of seconds.

Science & Technology - Other Topics↗