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Preparation and Qualification of Preproduction SSR2 Jacketed Cavities for PIP-II

The qualification of 325 MHz Single Spoke Resonators type 2 (SSR2) jacketed cavities to meet technical requirements represents a significant milestone in the development of the SSR2 cryomodules for the PIP-II Project at Fermilab. This poster reports the procedures and lessons learned in processing and preparing these cavities for horizontal cold testing prior to integration into a cavity string assembly, with a focus on addressing the field emission issues observed during the cold testing. A comprehensive root cause analysis identified critical fabrication, processing, and handling factors impacting field emission onset. New techniques were successfully developed and implemented to achieve field emission-free SSR2 cavities, and efforts were made to correlate radiation levels measured at the test stand with expected levels in the LINAC tunnel. Additionally, the evolution of field emission through assembly steps was thoroughly investigated, leading to a reassessment of design choices and enhancing our understanding of their effects on cavity performance.

Grassellino, L. [Fermilab]↗

Fabrication status of production SSR1 jacketed cavities for PIP-II at Fermilab

This paper provides an overview of the current fabrication status of superconducting SSR1 spoke cavities intended for integration into the PIP-II SRF linac at Fermilab. It explores the ongoing development and fabrication processes of the jacketed SSR1 cavity, highlighting key modifications made in the mechanical design to enhance structural integrity.

Aiazzi, T.↗

Fabrication status of production SSR1 jacketed cavities for PIP-II at Fermilab

This paper provides an overview of the current fabrication status of superconducting SSR1 spoke cavities intended for integration into the PIP-II SRF linac at Fermilab. It explores the ongoing development and fabrication processes of the jacketed SSR1 cavity, highlighting key modifications made in the mechanical design to enhance structural integrity.

Aiazzi, T.↗

Design of Production PIP-II SSR1 Cavities

The testing and manufacturing process of the PIP-II Single Spoke Resonators Type 1 (SSR1) prototype jacketed cavity presented opportunities for refinement of the production series. Experience from the prototype cavity and the design of other cavities at Fermilab were used. The mechanical design of the production jacketed cavity has been modified from the prototype design to allow for improvements in overall performance, structural behavior, and manufacturability of the weld joints.

43 PARTICLE ACCELERATORS↗

Status of PIP-II 650 MHz Prototype Dressed Cavity Qualification

Low-beta and high-beta sections of PIP-II linac will use nine low-beta cryomodules with four cavities each and four high-beta cryomodules with six cavities each. These cavities will be produced and qualified in collaboration between Fermilab and the international partner labs. Prior to their installation into prototype cryomodules, several dressed cavities, which include jacketed cavities, high power couplers, and tuners, will be qualified in STC horizontal test bed at Fermilab. After qualification of bare β = 0.9 cavities at Fermilab, several pre-production β = 0.92 and β = 0.61 cavities have been and are being fabricated and qualified. Procurements have also been started for high power couplers and tuners. In this contribution we present the current status of prototype dressed cavity qualification for PIP-II.

43 PARTICLE ACCELERATORS↗

Fabrication experience of the pre-production PIP-II SSR2 cavities at Fermilab

The Proton Improvement Plan-II (PIP-II, [1]) linac will include 35 Single Spoke Resonators type 2 (SSR2). A total of eight pre-production SSR2 jacketed cavities will be procured and five installed in the first pre-production cryomodule. The mechanical design of the jacketed cavity has been finalized and it will be presented in this paper along with fabrication and processing experience. The importance of interfaces, quality controls and procurement aspects in the design phase will be remarked as well as lessons learned during the fabrication process. Furthermore, development studies will be presented together with other design validation tests.

43 PARTICLE ACCELERATORS↗

STC Qualification Tests of PIP-II HB650 Cavities

Design of the high beta 650 MHz prototype cryomodule for PIP-II is currently undergoing at Fermilab. The cryomodule includes six 5-cell elliptical SRF cavities with accelerating voltage up to 20 MV and low heat dissipation (Q₀ > 3.3 · 10^{z}EhNZeHn). Characterization of performance of fully integrated jacketed cavities with high power coupler and tuner is crucial for the project. Such a characterization of jacketed cavity requires a horizontal test cryostat. The Fermilab Spoke Test Cryostat (STC) has been upgraded to accommodate testing of 650 MHz cavities. Commissioning of upgraded STC has been reported at SRF’19 conference. In this paper we present results of testing of the prototype HB650 cavity in upgraded STC facility. We characterize cavity performance and qualify it for the prototype HB650 cryomodule assembly.

43 PARTICLE ACCELERATORS↗

Tuning of Multicell Superconducting Accelerating Cavities Using Pressurized Balloons

Plastic tuning of multicell superconducting accelerating cavities is crucial in the development cycle of cavities for particle accelerators. Cavities must meet stringent requirements regarding the operating mode frequency, field flatness, and eccentricity before lining them up in a cryomodule string. After dressing bare cavities with helium vessels, the welded vessel prevents access to individual cavity cells disallowing any further localized tuning. Currently, there is no straightforward way to tune dressed cavities other than cutting the vessel and then tuning the bare cavity and dressing it back, which would significantly impact cost and schedule. In this work, we present a novel tuning technique for already jacketed cavities that is non-invasive and cost-effective. The proposed scheme employs pressurized balloons to be temporarily deployed inside the cavity as a means to localize mechanical deformation in specific cells. The proposed tuning technique was successfully utilized to recover a 9-cell 1.3 GHz tesla-style cavity.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

PIP-II SSR2 Cavities Fabrication and Processing Experience

The Proton Improvement Plan-II (PIP-II [1]) linac will include 35 Single Spoke Resonators type 2 (SSR2). A preproduction SSR2 cryomodule will contain 5 jacketed cavities. Several units are already manufactured and prepared for cold testing. In this work, data collected from the fabrication, processing and preparation of the cavities will be presented and the improvements implemented after the completion of the first unit will be highlighted.

43 PARTICLE ACCELERATORS↗

Application of the ASME Boiler and Pressure Vessel Code in the Design of SRF Cavities at Fermilab

Jacketed Superconducting Radio Frequency (SRF) cavities structurally comprise of an inner niobium vessel surrounded by a liquid helium containment vessels. The pressure of the helium bath and/or its volume might be such that a jacketed SRF cavity shall be considered a system of pressure vessels. Thus, methods described in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (BPVC) should be used to analyze the structural soundness of jacketed SRF cavities. This paper will report the use of the set of rules developed at Fermilab for the design of SRF cavities, such as jacketed 1.3 GHz cavities for LCLS-II HE and jacketed Single Spoke Resonator type~2 (SSR2) for PIP-II, to ensure a similar level of safety as prescribed by the ASME BPVC.

43 PARTICLE ACCELERATORS↗

Cold Test Results of Pre-Production PIP-II SSR2 Cavities with High-Power Coupler in the Fermilab Spoke Test Cryostat

As part of the PIP-II project at Fermilab, a pre-production cryomodule featuring 325 MHz Single Spoke Resonator type 2 (SSR2) superconducting RF cavities is under construction. These SSR2 cavities are fabricated by industry partners and undergo initial cold testing at our collaborating institution, IJCLab in France, utilizing low-power coupler. Subsequently, the cavities are subjected to final qualification at Fermilab, complete with tuner and high-power coupler assemblies. This paper provides an overview of the ongoing efforts dedicated to high-power testing of jacketed SSR2 cavities in the Spoke Test Cryostat (STC) at Fermilab. Performance parameters obtained from these tests are presented, offering valuable insights into the cavities operational characteristics and readiness for integration into the PIP-II cryomodule.

Sukhanov, A.↗

Cold Test Results of Pre-Production PIP-II SSR2 Cavities with High-Power Couplers in the Fermilab Spoke Test Cryostat

As part of the PIP-II project at Fermilab, a pre-production cryomodule featuring 325 MHz Single Spoke Resonator type 2 (SSR2) superconducting RF cavities is under construction. These SSR2 cavities are fabricated by industry partners and undergo initial cold testing at our collaborating institution, IJCLab in France, utilizing low-power coupler. Subsequently, the cavities are subjected to final qualification at Fermilab, complete with tuner and high-power coupler assemblies. This paper provides an overview of the ongoing efforts dedicated to high-power testing of jacketed SSR2 cavities in the Spoke Test Cryostat (STC) at Fermilab. Performance parameters obtained from these tests are presented, offering valuable insights into the cavities operational characteristics and readiness for integration into the PIP-II cryomodule.

43 PARTICLE ACCELERATORS↗

Molding apparatus

Apparatus for compression molding of thermosetting plastics compositions including interfitting hollow male and female components is reported. The components are adapted to be compressed to form a rocket nozzle in a cavity. A thermal jacket is provided exteriorly adjacent to the female component for circulating a thermal transfer fluid to effect curing of a thermosetting plastics material being molded. Each of the male and female components is provided with suitable inlets and outlets for circulating a thermal transfer fluid.

Heier, W. C.↗

Archway for Radiation and Micrometeorite Occurrence Resistance

The environmental conditions of the Moon require mitigation if a long-term human presence is to be achieved for extended periods of time. Radiation, micrometeoroid impacts, high-velocity debris, and thermal cycling represent threats to crew, equipment, and facilities. For decades, local regolith has been suggested as a candidate material to use in the construction of protective barriers. A thickness of roughly 3m is sufficient protection from both direct and secondary radiation from cosmic rays and solar protons; this thickness is sufficient to reduce radiation exposure even during solar flares. NASA has previously identified a need for innovations that will support lunar habitats using lightweight structures because the reduction of structural mass translates directly into additional up and down mass capability that would facilitate additional logistics capacity and increased science return for all mission phases. The development of non-pressurized primary structures that have synergy with the development of pressurized structures is also of interest. The use of indigenous or in situ materials is also a well-known and active area of research that could drastically improve the practicality of human exploration beyond low-Earth orbit. The Archway for Radiation and Micrometeorite Occurrence Resistance (ARMOR) concept is a new, multifunctional structure that acts as radiation shielding and micrometeorite impact shielding for long-duration lunar surface protection of humans and equipment. ARMOR uses a combination of native regolith and a deployed membrane jacket to yield a multifunctional structure. ARMOR is a robust and modular system that can be autonomously assembled on-site prior to the first human surface arrival. The system provides protection by holding a sufficiently thick (3 m) archshaped shell of local regolith around a central cavity. The regolith is held in shape by an arch-shaped jacket made of strong but deployable material. No regolith processing is required. During the regolith filling process, an inflatable structure under the arch supports the mass of the regolith, but once regolith filling is complete the catenary arch formed by the regolith and the jacket becomes self-supporting and the inflatable can be deflated and removed. When complete, habitat modules and equipment can be moved into the protected cavity under the arch. ARMOR is a nearterm system that would provide a reliable and robust lightweight structure technology to support large lunar habitats, drastically lower launch mass, and improve efficient volume use, reducing launch costs.

Giersch, Louis R.↗

Certification testing of production superconducting quarter-wave and half-wave resonators for $\mathrm{FRIB}$

We report the Facility for Rare Isotope Beams (FRIB) is designed to accelerate ion beams to 200 MeV per nucleon with 46 superconducting radio-frequency cryomodules. The FRIB driver linac uses quarter-wave resonators and half-wave resonators; with a total of 324 resonators, the linac is currently the largest heavy ion accelerator in the world. Production of jacketed resonators began in January 2014 and was completed in December 2019. Dewar certification testing of all the cavities was done before they were installed into cryomodules. The experience and lessons from more than 5 years of FRIB resonator production and certification testing are analyzed and summarized in this paper.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Operational efficiency increase in a copper vapor laser due to the replacement of vacuum jacket brewster windows with flat windows

The vacuum integrity of the discharge tube of a copper vapor laser (CVL) is normally protected by Brewster angled windows. In an attempt to increase the operating efficiency of the CVL, flat windows were used to replace the Brewster windows. Experimental data confirm that the overall efficiency of the CVL does increase when such windows are used. The experimental results are discussed in terms of a computer model found in the literature. The cause of the efficiency increase appears due to a double optical cavity set up by the flat windows. However, the variation of the efficiency due to changes in the pulse repetition frequency (PRF) and buffer gas pressure are less well understood.

Estep, Lee↗