The practical aspects of static-joint leakage monitoring
Leakage monitoring of separable connectors for liquid propellant rocket engine during assembly and flow meter detection during engine firing
CONNECTOR↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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A Model-Based Thruster Leakage Monitor for the Cassini Spacecraft
The Cassini spacecraft was launched on October 15, 1997. It uses thrusters to perform many spacecraft control functions: to detumble the spacecraft, to maintain three-axis attitude control, to perform small trajectory correction burns, to desaturate the reaction wheels, and others.
Cassini↗
Pressure Gauges Monitor Leakage Past Seals
Method devised to measure leakage of gas past each of two sets of primary and secondary seals into common volume from which aggregate flow measured. Although method applicable only to specific combination of flow configuration and thermal conditions, it serves as example of more general approach involving use of statistical analysis to extract additional information from measurements.
Smith, Steven A.↗
Atmospheric leakage and condensate production in NASA's biomass production chamber. Effect of diurnal temperature cycles
A series of tests were conducted to monitor atmospheric leakage rate and condensate production in NASA's Biomass Production Chamber (BPC). Water was circulated through the 64 plant culture trays inside the chamber during the tests but no plants were present. Environmental conditions were set to a 12-hr photoperiod with either a matching 26 C (light)/20 C (dark) thermoperiod, or a constant 23 C temperature. Leakage, as determined by carbon dioxide decay rates, averaged about 9.8 percent for the 26 C/20 C regime and 7.3 percent for the constant 23 C regime. Increasing the temperature from 20 C to 26 C caused a temporary increase in pressure (up to 0.5 kPa) relative to ambient, while decreasing the temperature caused a temporary decrease in pressure of similar magnitude. Little pressure change was observed during transition between 23 C (light) and 23 C (dark). The lack of large pressure events under isothermal conditions may explain the lower leakage rate observed. When only the plant support inserts were placed in the culture trays, condensate production averaged about 37 liters per day. Placing acrylic germination covers over the tops of culture trays reduced condensate production to about 7 liters per day. During both tests, condensate production from the lower air handling system was 60 to 70 percent greater than from the upper system, suggesting imbalances exist in chilled and hot water flows for the two air handling systems. Results indicate that atmospheric leakage rates are sufficiently low to measure CO2 exchange rates by plants and the accumulation of certain volatile contaminants (e.g., ethylene). Control system changes are recommended in order to balance operational differences (e.g., humidity and temperature) between the two halves of the chamber.
Wheeler, Raymond M.↗
Leak Tester for Cryogenic Flowlines
Gas chromatography measures leakage into cavity surrounding joint under test. System surrounds joint being tested with sealed cavity. Presence of leakage gas in cavity monitored by gas chromatograph. Leakage rate found by multiplying relative leakage gas concentration by mass flow rate of purge as into cavity.
Mortensen, G. D.↗
Quick-Actuating Closure And Handling System
Quick-actuating closure and handling system developed for containers, particularly for high-pressure vessels or shells entered frequently. Features simplicity in design and operation, saving of time, monitoring of leakage, and safety. Another significant feature, use of conical surfaces to engage effectively shear blocks in locked position to provide necessary preload and to transmit internal-pressure load directly to pressure vessel. Designed to impart proper radial movement to shear blocks, based on space available for longitudinal travel of screwjacks. Adaptable to many applications; used for such containers as autoclaves, vacuum chambers, and wide variety of specialized vessels requiring frequent entry and closure.
White, Dorsey E.↗
Method and apparatus for testing surface characteristics of a material
A method, apparatus and system for testing characteristics of a material sample is provided. The system includes an apparatus configured to house the material test sample while defining a sealed volume against a surface of the material test sample. A source of pressurized fluid is in communication with, and configured to pressurize, the sealed volume. A load applying apparatus is configured to apply a defined load to the material sample while the sealed volume is monitored for leakage of the pressurized fluid. Thus, the inducement of surface defects such as microcracking and crazing may be detected and their effects analyzed for a given material. The material test samples may include laminar structures formed of, for example, carbon cloth phenolic, glass cloth phenolic, silica cloth phenolic materials or carbon-carbon materials. In one embodiment the system may be configured to analyze the material test sample while an across-ply loading is applied thereto.
Johnson, David L.↗
Breakdown and Self-healing in Tantalum Capacitors
Reliability of tantalum capacitors depends on the efficiency of self-healing that restores parts after breakdown. In this work, different types of polymer and MnO2 cathode capacitors have been tested for scintillation breakdown using a constant current stress (CCS) technique modified to allow detection of amplitudes and duration of current spikes. Monitoring of leakage currents with time under bias is used to assess the effect of scintillations. The appearance and composition of damaged sites have been examined after deprocessing and cross-sectioning. Thermal processes during scintillations have been analyzed, a mechanism of breakdown based on growth of conductive filaments in the dielectric suggested, and self-healing processes in polymer and MnO2 cathode capacitors discussed.
tantalum capacitor↗
CEV OME/RCS Flow Health Monitor: Status Review
I. Primary purpose: detect propellant valve leakage: a) Reduce launch propellant mass by reducing leakage loss . margins, b) Improve safety by reducing risk of propellant ice build up in thruster. II. Secondary objectives: a) Wetness sensor to detect that lines have been flooded. b) Monitor engine performance (timing, mix ratio). c) Use in GSE as valve leakage monitor.
Youngquist, Robert↗
Gas leak-detection system
Data monitoring of gas leakage in satellites and spacecraft is facilitated by adding gaseous radioisotopes to cold compressed gas and mounting a detector in the thrust nozzle.
Roselli-Lorenzini, F. G.↗
Combined effects of hydrazine exposure and endurance testing on solenoid-actuated valve performance
Results are presented from a test program which was conducted to assess the capability of various solenoid-actuated valve design concepts to provide performance characteristics commensurate with long-duration (ten-year) missions to explore the outer planets. The valves were installed in a hydrazine flow test setup and periodically cycled during a nine-month test period under test conditions comparable to anticipated mission operating conditions. In situ valve performance was periodically determined, and leakage was continuously monitored.
Hagler, R., Jr.↗
A steerable radiator for spacecraft application
Future large space structures such as the Space Station will have high dissipation and long life requirements which dictate the requirements for steerable radiators. Several rotary coupling concepts were considered to accomplish heat transport across the steerable radiator system's rotating interface. Rotary fluid couplings were chosen over rotary contact couplings or flexible lines because of low temperature gradients and operational flexibility. A rotary fluid coupling has been designed for use on initial operating capability (IOC) and growth Space Station. Its internal seals have been demonstrated to a 10 year life with minimal (0.055 lbm NH3/year) leakage between internal passages. Materials compatibility tests have been conducted to demonstrate compatibility with ammonia. A seal leakage management system has been designed to: (1) monitor pressures between the internal seals, (2) remove leakage, and (3) store the leakage fluid in a reservoir.
Heizer, B. L.↗
Susceptibility to Cracking of Different Lots of CDR35 Capacitors
On-orbit flight anomalies that occurred after several months of operation were attributed to excessive leakage currents in CDR35 style 0.47 microF 50 V capacitors operating at 10 V. In this work, a lot of capacitors similar to the lot that caused the anomaly have been evaluated in parallel with another lot of similar parts to assess their susceptibility to cracking under manual soldering conditions and get insight into a possible mechanism of failure. Leakage currents in capacitors were monitored at different voltages and environmental conditions before and after terminal solder dip testing that was used to simulate thermal shock during manual soldering. Results of cross-sectioning, acoustic microscopy, and measurements of electrical and mechanical characteristics of the parts have been analyzed, and possible mechanisms of failures considered. It is shown that the susceptibility to cracking and failures caused by manual soldering is lot-related. Recommendations for testing that would help to select lots that are more robust against manual soldering stresses and mitigate the risk of failures suggested.
cracking↗
Leak detector Patent
Fluid leakage detection system with automatic monitoring capability
Lockard, M. L.↗
Development of spiral-groove self-acting face seals
An experimental evaluation and a 100-hour endurance test were performed on a spiral groove geometry, self-acting face seal. The seal was tested and operated successfully at maximum conditions of 243.8 m/s surface speed, 199.9 N/sq cm air pressure, and 645.4K (702 F) air temperature. The maximum speed condition of 243.8 m/s was obtained at a shaft speed of 72,500 rpm. Seal wear, gas leakage, and sealing element temperature were monitored during the test. Condition of the seal at the completion of the test was documented and found acceptable for further use. The spiral groove wear rate measured during the endurance test indicates a minimum potential seal life of over 2700 hours. Seal air leakage measured during the test program is within the range considered acceptable for consideration for use in a small gas turbine engine.
Obrien, M.↗
Design of evaporator of spacelab refrigerator/freezer
An Evaporator has been designed for NASA-Johnson Space Center Life Sciences to conduct experiments in Spacelab mission SLS-1 using different samples such as blood, urine, human tissues etc. Two units will fly - one as a Refrigerator (4 C) and the other as a Freezer (-22 C). The evaporator tube is dip brazed on a grooved flat plate. Aluminum heat sink is dip brazed on the other side of the plate. Freon R5O2 is pumped through the tube and air is circulated over the finned surface to transfer heat. As freon 5O2 is considered toxic, the whole freon tube is covered with an evaporator cover to contain any freon leakage to avoid exposure to crew members. This containment is under vacuum and this pressure is monitored along with the freon pressure to determine freon leakage so that necessary steps can be taken to stop contamination of the spacelab air. An stress analysis has been done and it is found to have adequate safety margin to meet the requirements of NASA safety and reliability standards.
Hye, A.↗
Vacuum leak detector
A leak detector for use with high vacuum seals as used in feedthroughs and hatch covers for manned spacecraft and vacuum systems is described. Two thermistors are used, one exposed directly to vacuum and the other exposed to a secondary chamber formed by the seal being monitored and a second auxiliary seal. Leakage into the secondary chamber causes an unbalance of an electrical bridge circuit in which the thermistors are connected.
Kazokas, G. P.↗
Noncontacting Inspection Heads For Robots
Compact assembly for hand of robot includes group of sensors to monitor internal conditions of such complex equipment as turbines, pumps, motors, and generators. Inspection head includes sensors; for example, pyrometers, isotope wear analyzers, spectrometers, and interferometers. Conditions as overheating of turbines, wear of ball bearings and seals, erosion of blades and impellers, leakage of joints, and deformations of housings, monitored without disassembly or shutdown. Used in typical robot applications.
Barkhoudarian, Sarkis↗