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NASA NTRS1987

The Goddard Space Flight Center mechanical cooler program

The Philips Stirling Cooler Program will ensure that a cooler is available to meet NASA's needs in the 40 to 120K temperature range in the 1990's. The Creare turbomachinery based cooler may provide an improved cooler for the 40 to 120K range. The design of advanced multistage coolers for use down to 2K will begin in 1988. Requirements, the history of the Stirling cooler, features of the photoflight cooler, advantages of the Philips cooler, mechanical reliability, and potential advantages of the Creare reverse Brayton cycle cooler are presented in viewgraph form.

Castles, Stephen H.↗
NASA NTRS2000

A Continuous Adiabatic Demagnetization Refrigerator for Use with Mechanical Coolers

We have begun developing an adiabatic demagnetization refrigerator (ADR) which can produce continuous cooling at temperatures of 50 mK or lower, with high cooling power (goal of 10 PW). The design uses multiple stages to cascade heat from a continuously-cooled stage up to a heat sink. The serial arrangement makes it possible to add stages to extend the operating range to lower temperature, or to raise the heat rejection temperature. Compared to conventional single-shot ADRS, this system achieves higher cooling power per unit mass and is able to reject its heat at a more uniform rate. For operation with a mechanical cryocooler, this latter feature stabilizes the heat sink temperature and allows both the ADR and cryocooler to operate more efficiently. The ADR is being designed to operate with a heat sink as warm as 10-12 K to make it compatible with a wide variety of mechanical coolers as part of a versatile, cryogen-free low temperature cooling system. A two-stage system has been constructed and a proof-of-principle demonstration was conducted at 100 mK. Details of the design and test results, as well as the direction of future work, are discussed.

Shirron, P.↗
NASA NTRS1981

Vibration characteristics of a laser heterodyne spectrometer tunable diode laser system using a mechanical cooler platform

The Langley Research Center redesigned the cooler test bed hardware for the refrigerator for the purpose of isolating the tunable diode laser (TDL) from the cold tip in a laser heterodyne spectrometer system. Deflection in the lateral and vertical directions were managed on the cold tip and on the TDL. Measurements were analyzed over the frequency range of 0.100 Hz. The results show that the TDL responds approximately one order of magnitude less than that of the cold tip. The redesign of the system provided for adequately isolating the TDL for future operation.

Catherines, J. J.↗
NASA NTRS1990

Segmented Ge detectors and mechanical coolers for future gamma-ray astronomy instruments

The effectiveness of a segmented Ge detector in rejecting background events due to the beta decay of internal radioactivity is demonstrated by a laboratory experiment in which radioactivity was produced in the detector by neutron irradiation. A Cf-252 source of neutrons was used to produce, by neutron capture on Ge-74 in the detector itself, Ge-75, which decays by beta emission with a maximum energy of 1188 keV. Simultaneous spectra are taken of the activity in the detector under two conditions: a free spectrum in which all events in the detector are accumulated, and a gated spectrum in which events are accumulated only if they deposit energy in two or more segments. A comparison of the spectra shows that over 85 percent of the beta events are rejected, which is in good agreement with predictions.

Varnell, Larry S.↗
NASA NTRS1982

History, status and future applications of spaceborne cryogenic systems

Cryogenic cooling is employed for an increasing number of space instruments. Cryogenic cooling is needed to provide the required detector response, reduce preamplifier noise, and/or reduce background radiation. Cryogenic cooling is required by instruments employed for applications missions, gamma-ray and X-ray astronomy, cosmic ray measurements, space surveillance, IR astronomy, relativity measurements, superconductivity devices, and basic research experiments. The cooling is provided with the aid of radiant coolers, stored solid cryogen coolers, stored liquid-helium coolers, mechanical coolers, He-3 coolers, adiabatic demagnetization, refrigeration, and higher temperature adsorption and magnetic systems. Radiant coolers will continue to find widespread application for low cooling-load/high-temperature situation. It is pointed out that a long-lifetime closed-cycle, mechanical cooler is one of the most critical space technological needs.

Sherman, A.↗
NASA NTRS1988

Current developments in NASA cryogenic cooler technology

Cooler technologies that are being developed by NASA to meet the varying temperature and cooling power requirements of NASA instruments are described. In addition to providing the desired operating temperature and cooling power by stabilizing temperatures from room temperature down to 0.1 K or less, these coolers will have working lifetimes commensurate with the 10 to 15 year lifetime expected for major future NASA facilities. The types of coolers currently under development are discussed, including radiative coolers, solid cryogen coolers, surface tension confined liquid cryogen coolers, mechanical coolers, liquid helium dewars, He3 adsorption coolers, adiabatic demagnetization refrigerators, and dilution refrigerators.

Castles, Stephen H.↗
NASA NTRS1992

Mechanical cooler-to-Dewar interfacing in a long-lifetime, hybrid stored cryogen system

The means for making efficient use of mechanical coolers to limit the parasitic heating into the Dewar are addressed. Thermal efficiency is achieved by minimizing the parasitic heating and thermal impedance of the cooler-to-Dewar interface within the mechanical constraints. The important issues related to compatibility with the instrument system are also briefly discussed. Parasitic heating from the nonoperating (reserved or failed) cooler pair can be reduced with an active thermal switch that isolates the cooler cold tips from the cold finger. An analysis was performed to determine the optimal switch-operating characteristics for this application. Requirements associated with the use of the coolers, analyses performed, and the interface design concept are discussed.

Hopkins, R. A.↗
NASA NTRS1991

5-year lifetime hybrid superfluid helium dewar for the AXAF X-Ray Spectrometer (XRS)

The focal plane of the AXAF X-Ray Spectrometer requires an operating temperature of 0.1 K with a mission lifetime of 5 yrs. This demanding task is accomplished with a hybrid cryogenic subsystem consisting of mechanical coolers, a superfluid helium dewar and an adiabatic demagnetization refrigerator. By using mechanical coolers to remove heat from the dewar outer vapor-cooled shield, a 5-yr lifetime is achievable with only a 483-liter tank. This approach takes advantage of flight-proven, high-performance dewar technology and recent success in the development of split, Stirling-cycle mechanical coolers. Although the dewar design principles are similar to those used previously, parasitic heat flow is reduced to a new level by an optimized tension strap support system and careful attention to insulation system details. The benefit of the mechanical coolers is maximized by dewar interface design features that minimize parasitic heating and thermal impedance of the coupling. The dewar design and thermal performance analysis are discussed. Helium lifetime sensitivities and the effects of mechanical cooler failures are predicted.

Nieczkoski, Stephen J.↗
NASA NTRS1978

Cryogenic cooling for spacecraft sensors, instruments, and experiments

Several disciplines requiring in-space cryogenic cooling are identified including high-energy, gamma-ray, and IR astronomy, relativity missions, and superconducting devices. Radiant coolers are limited in terms of temperature ranges and cooling loads. Other spacecraft cryogenic systems include stored solid cryogenic coolers using materials such as hydrogen, neon, argon, and methane. Two such cooler designs are described including one for the Nimbus F limb radiance inversion radiometer and one for the Nimbus G limb infrared monitoring of the atmosphere. Suggestions for increasing the performance of solid cryogenic coolers are made, such as a multimission cooler, a mechanical refrigerator, Stirling-cycle refrigerators, and Vuilleumier mechanized coolers. Techniques for obtaining cryogenic cooling in the milli-K range are identified as dilution refrigeration and adiabatic demagnetization.

Sherman, A.↗
NASA NTRS2003

A 10 Kelvin 3 Tesla Magnet for Space Flight ADR Systems

Many future space flight missions are expected to use adiabatic demagnetization refrigerators (ADRs) to reach detector operating temperatures well below one Kelvin. The goal is to operate each ADR with a mechanical cooler as its heat sink, thus avoiding the use of liquid cryogens. Although mechanical coolers are being developed to operate at temperatures of 6 Kelvin and below, there is a large efficiency cost associated with operating them at the bottom of their temperature range. For the multi-stage ADR system being developed at Goddard Space Flight Center, the goal is to operate with a 10 Kelvin mechanical cooler heat sink. With currently available paramagnetic materials, the highest temperature ADR stage in such a system will require a magnetic field of approximately three Tesla. Thus the goal is to develop a small, lightweight three Tesla superconducting magnet for operation at 10 Kelvin. It is important that this magnet have a low current/field ratio. Because traditional NbTi magnets do not operate safely above about six Kelvin, a magnet with a higher Tc is required. The primary focus has been on Nb3Sn magnets. Since standard Nb3Sn wire must be coated with thick insulation, wound on a magnet mandrel and then reacted, standard Nb,Sn magnets are quite heavy and require high currents Superconducting Systems developed a Nb3Sn wire which can be drawn down to small diameter, reacted, coated with thin insulation and then wound on a small diameter coil form. By using this smaller wire and operating closer to the wire s critical current, it should be possible to reduce the mass and operating current of 10 Kelvin magnets. Using this "react-then-wind" technology, Superconducting Systems has produced prototype 10 Kelvin magnets. This paper describes the development and testing of these magnets and discusses the outlook for including 10 Kelvin magnets on space-flight missions.

Tuttle, Jim↗
NASA NTRS1989

The cryogenic subsystem for the X-ray spectrometer on the Advanced X-Ray Astrophysics Facility (AXAF)

The X-ray Spectrometer (XRS) instrument on the Advanced X-ray Astrophysics Facility (AXAF) will use X-ray detectors that operate at 0.1 K. The detectors will be maintained at 0.1 K by an Adiabatic Demagnetization Refrigerator (ADR) that operates inside a liquid helium dewar. The ADR rejects approximately 2 mW of heat to the stored liquid helium. With this low instrument heat load, the liquid helium dewar will have a long lifetime if the parasitic heat load on the helium from the surrounding warm facility is minimized. Spaceborne helium dewars typically use up to 3 vapor cooled shields to intercept the parasitic heat load. The XRS will add mechanical coolers to provide additional cooling to the outer vapor cooled shield. The cryogenic system consists of an ADR, a liquid helium dewar, mechanical coolers, and a thermal strap to connect the coolers to the dewar. The lifetime of the stored cryogen is calculated to be up to 5 years. This cryogenic system is described, with particular attention given to the dewar, mechanical cooler, and ADR design, testing, and trade studies. A breadboard ADR is presently being fabricated and tested. The status of the construction and testing of this breadboard will be described.

Castles, Stephen H.↗
NASA NTRS1985

Sealing Mechanical Cryogenic Coolers

Metal bellows used to seal Vuilleumier and Stirling-cycle cryogenic coolers, replacing sliding seals that failed after only 3,000 hours of service. Metal bellows, incorporated in displacer design provide nonrubbing dynamic seal. Lifetime of cryogenic cooler no longer limited by loss of sealing material and by deterioration of regenerators due to clogging by seal debris.

Richter, R.↗
NASA NTRS2002

A Mechanical Cryogenic Cooler for the Hubble Space Telescope

This paper presents a description of the Hubble Space Telescope (HST) Near-Infrared Camera and Multi-Object Spectrometer (NICMOS) Cryo Cooler (NCC), the cutting edge technology involved, its evolution, performance, and future space applications. The NCC is the primary hardware component of the NICMOS Cooling System comprised of the NCC, an Electronics Support Module, a Capillary Pumped Loop/Radiator, and associated interface harnessing. The system will be installed during extravehicular activities on HST during Servicing Mission 3B scheduled for launch in February 2002. The NCC will be used to revive the NICMOS instrument, which experienced a reduced operational lifetime due to an internal thermal short in its dewar structure, and restore HST scientific infrared capability to operational status. The NCC is a state-of-the-art reverse Turbo-Brayton cycle cooler employing gas bearing micro turbo machinery, driven by advanced power conversion electronics, operating at speeds up to 7300 revolutions per second (rps) to remove heat from the NICMOS instrument.

Jedrich, Nicholas↗
NASA NTRS1990

Upcoming planetary missions and the applicability of high temperature superconductor bolometers

Planetary missions to Mars and beyond can last 11 years and longer, making impractical the use of stored cryogens. Passive radiative coolers and single-stage mechanical coolers remain possibilities. CRAF and CASSINI, both using the newly developed Mariner Mark 2 spacecraft, will be the next outer planet missions after Galileo; they are intended to provide information on the origin and evolution of the solar system. CRAF is a cometary rendezvous mission slated for a 1994 launch. CASSINI has been chosen by ESA and will be launched by a Titan 4/Centaur in 1996. It will fly by Jupiter in 2000, inject an ESA-supplied probe into Titan in 2002, and take data in Saturn orbit from 2002 to 2006. NASA/Goddard is currently developing a prototype Fourier transform spectrometer (CIRS) that will be proposed for the CASSINI mission. The baseline infrared detectors for CIRS are HgCdTe to 16 microns and Schwarz-type thermopiles from 16 to 1000 microns. The far infrared focal plane could be switched from thermopiles to high temperature superconductor (HTS) bolometers between now and 1996. An HTS bolometer could be built using the kinetic inductance effect, or the sharp resistance change at the transition. The transition-edge bolometer is more straightforward to implement and initial efforts at NASA/Goddard are directed to that device. A working device was made and tested in early 1989. It also has somewhat elevated noise levels below 100 Hz. Upcoming efforts will center on reducing the time constant of the HTS bolometer by attempting to deposit an HTS film on a diamond substrate, and by thinning SrTiO3 substrates. Attempts will be made to improve the film quality to reduce th 1/f noise level, and to improve the thermal isolation to increase the bolometer sensitivity. An attempt is being made to deposit good-quality HTS films on diamond films using an MOCVD technique.

Brasunas, J.↗
NASA NTRS1991

Upcoming planetary missions and the applicability of high temperature superconductor bolometers

Planetary missions to Mars and beyond can last 11 years and longer, making impractical the use of stored cryogens. Passive radiative coolers and single-stage mechanical coolers remain possibilities. Cassini and Comet Rendezvous/Asteroid Fly-by (CRAF), both using the newly developed Mariner Mark 2 spacecraft, will be the next outer planet missions after Galileo; they are intended to provide information on the origin and evolution of the solar system. CRAF is slated for a 1994 launch. Cassini was chosen by ESA and will be launched by a Titan 4/Centaur in 1996. It will fly by Jupiter in 2000, inject an ESA-supplied probe into Titan in 2002, and take data in Saturn's orbit from 2002 to 2006. NASA/Goddard is currently developing a prototype Fourier transform spectrometer, the Composite Infrared Spectrometer (CIRS), for the Cassini mission. The baseline infrared detectors for CIRS are HgCdTe to 16 microns and Schwarz-type thermopiles from 16 to 1000 microns. The far infrared focal plane could be switched from thermopiles to high temperature superconductor (HTS) bolometers between now and 1996. An HTS bolometer could be built using the kinetic inductance effect, or the sharp resistance change at the transition. The transition-edge bolometer is more straightforward to implement, and initial efforts at NASA/Goddard are directed to that device. A working device was made and tested in early 1989. It also has somewhat elevated noise levels below 100 Hz. Upcoming efforts will center on reducing the time constant of the HTS bolometer by attempting to deposit an HTS film on a diamond substrate, and by thinning SrTiO3 substrates. Attempts will be made to improve the film quality to reduce the 1/4 noise level, and to improve the thermal isolation to increase the bolometer sensitivity. An attempt is being made to deposit good-quality HTS films on diamond films using a metal-organic chemical vapor deposition (MOCVD) technique.

Brasunas, J.↗
NASA NTRS2007

Cooling Technology for Large Space Telescopes

NASA's New Millennium Program funded an effort to develop a system cooling technology, which is applicable to all future infrared, sub-millimeter and millimeter cryogenic space telescopes. In particular, this technology is necessary for the proposed large space telescope Single Aperture Far-Infrared Telescope (SAFIR) mission. This technology will also enhance the performance and lower the risk and cost for other cryogenic missions. The new paradigm for cooling to low temperatures will involve passive cooling using lightweight deployable membranes that serve both as sunshields and V-groove radiators, in combination with active cooling using mechanical coolers operating down to 4 K. The Cooling Technology for Large Space Telescopes (LST) mission planned to develop and demonstrate a multi-layered sunshield, which is actively cooled by a multi-stage mechanical cryocooler, and further the models and analyses critical to scaling to future missions. The outer four layers of the sunshield cool passively by radiation, while the innermost layer is actively cooled to enable the sunshield to decrease the incident solar irradiance by a factor of more than one million. The cryocooler cools the inner layer of the sunshield to 20 K, and provides cooling to 6 K at a telescope mounting plate. The technology readiness level (TRL) of 7 will be achieved by the active cooling technology following the technology validation flight in Low Earth Orbit. In accordance with the New Millennium charter, tests and modeling are tightly integrated to advance the technology and the flight design for "ST-class" missions. Commercial off-the-shelf engineering analysis products are used to develop validated modeling capabilities to allow the techniques and results from LST to apply to a wide variety of future missions. The LST mission plans to "rewrite the book" on cryo-thermal testing and modeling techniques, and validate modeling techniques to scale to future space telescopes such as SAFIR.

DiPirro, Michael↗
NASA NTRS1993

A two-stage magnetic refrigerator for astronomical applications with reservoir temperatures above 4 K

We propose a novel adiabatic demagnetization refrigerator (ADR) to produce temperatures as low as 100 mK starting from a high temperature reservoir between 4 and 8 K. The high temperature reservoir for the ADR can be provided by a mechanical cooler or an unpumped liquid helium bath. This refrigerator can be used to cool bolometric infrared detectors for low background astronomy from mountain tops, balloons or satellites as well as to cool cryogenic x-ray detectors. The two-stage ADR consists of a single magnet with a paramagnetic chromic-cesium-alum (CCA) salt pill to produce the low temperature and paramagnetic gadolinium-gallium-garnet (GGG) as the first stage to intercept heat from the high temperature reservoir. Thermal contact between the paramagnets and the reservoir during magnetization is made with a mechanical heat switch. The ADR is suspended with Kevlar chords under tension for high mechanical stiffness and low parasitic heat leak. In a single cycle, the ADR maintains a temperature of 100 mK for 10 to 100 hours. This time depends strongly on the magnetic field and reservoir temperature but not on the volume of the paramagnetic material as long as the heat leak is dominated by the suspension.

Hagmann, C.↗
NASA NTRS2016

James Webb Space Telescope Core 2 Test - Cryogenic Thermal Balance Test of the Observatorys Core Area Thermal Control Hardware

The James Webb Space Telescope (JWST), successor to the Hubble Space Telescope, will be the largest astronomical telescope ever sent into space. To observe the very first light of the early universe, JWST requires a large deployed 6.5-meter primary mirror cryogenically cooled to less than 50 Kelvin. Three scientific instruments are further cooled via a large radiator system to less than 40 Kelvin. A fourth scientific instrument is cooled to less than 7 Kelvin using a combination pulse-tube Joule-Thomson mechanical cooler. Passive cryogenic cooling enables the large scale of the telescope which must be highly folded for launch on an Ariane 5 launch vehicle and deployed once on orbit during its journey to the second Earth-Sun Lagrange point. Passive cooling of the observatory is enabled by the deployment of a large tennis court sized five layer Sunshield combined with the use of a network of high efficiency radiators. A high purity aluminum heat strap system connects the three instrument's detector systems to the radiator systems to dissipate less than a single watt of parasitic and instrument dissipated heat. JWST's large scale features, while enabling passive cooling, also prevent the typical flight configuration fully-deployed thermal balance test that is the keystone of most space missions' thermal verification plans. This paper describes the JWST Core 2 Test, which is a cryogenic thermal balance test of a full size, high fidelity engineering model of the Observatory's 'Core' area thermal control hardware. The 'Core' area is the key mechanical and cryogenic interface area between all Observatory elements. The 'Core' area thermal control hardware allows for temperature transition of 300K to approximately 50 K by attenuating heat from the room temperature IEC (instrument electronics) and the Spacecraft Bus. Since the flight hardware is not available for test, the Core 2 test uses high fidelity and flight-like reproductions.

JWST Thermal Core 2 Test↗