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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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Constrained optimization framework for interface-aware sub-scale dynamics discrete closure model for multimaterial cells in Lagrangian cell-centered hydrodynamics

In this paper, we present the new discrete optimization-based interface-aware sub-scale dynamics (IA-SSD) closure model for multimaterial cells for Lagrangian cell-centered hydrodynamics. For the multimaterial cell, the kinematic and thermodynamic properties (e.g., velocity, density, pressure and internal energy) will typically vary between the materials. The discrete closure model is responsible for an accurate update of the thermodynamic states of the individual material components in the multimaterial cell, and for determining the nodal forces that move the vertices of the cell. The IA-SSD closure model consists of two stages — a bulk stage followed by a sub-scale stage. During the bulk stage, the total change in the volume of the cell, total force applied to the cell, and total work done on the cell are distributed between the materials to update their volume, velocity and total energy. This distribution is performed using volume fractions of the materials. During the second stage, sub-scale interactions of the materials inside the multimaterial cell are taken into account. At this stage, information about the topology of the materials inside the multimaterial cell is used, allowing the orientations of internal interfaces to be included in the model. Each material interacts in a pair-wise fashion with the materials with which it has a common boundary. The interactions are based on the solution of the acoustic Riemann problem between each pair of materials and are limited using physically justified constraints: positivity of volume, positivity of internal energy, and controlled rate of pressure relaxation. To determine the values of the limiter coefficients, a constrained-optimization framework is employed using a quadratic objective function with linear constraints. It is a first-of-its kind application of constrained optimization to develop discrete closure models in a more rigorous fashion. The pair-wise interaction between materials is essentially one dimensional in the direction that is normal to interface. Finally, for this reason, we demonstrate in this paper the performance of our new model on one dimensional numerical examples.

97 MATHEMATICS AND COMPUTING↗

Hierarchical Composites Patterned via 3D Printed Cellular Fluidics

Additive manufacturing of freeform structures containing multiple materials with deterministic spatial arrangement and interactions remains a challenge for most 3D printing processes, due to complex fabrication tool requirements and limitations in printability of some material classes. Here, in this paper, a versatile method is reported to produce architected composites using the concept of cellular fluidics, in which lattices of unit cells are used as templating scaffolds to guide flowable infill materials in a programmed spatial pattern, upon which they are cured in place to produce a deterministically ordered multimaterial solid. The lattice design relies on the unit cell size, type, strut diameter, surface wetting, and distribution of cellular structures to control liquid flow and retention. Individual unit cells are tuned to achieve reliable infilling and combined into higher-order architectures to achieve multiscale composite materials with disparate mechanical properties, including those considered non-printable. Lattice design considerations for leveraging capillary phenomena and demonstrate several methods of patterning polymers in 3D-printed cellular fluidic structures are presented. The concept of tuning the compressive response of an architected composite using a flexible-elastomer as the lattice and a stiff-epoxy as the infill material is illustrated.

36 MATERIALS SCIENCE↗

A cell-centered AMR-ALE framework for 3D multi-material hydrodynamics. Part I: Lagrangian and indirect Euler AMR algorithms

Many applications of physics and engineering involve wide ranges of time and spatial scales. The numerical simulation of localized small scales such as shock waves and material interfaces requires a large number of computational cells in these regions. For these applications, Lagrangian and Arbitrary-Lagrangian-Eulerian (ALE) related methods are engaging since the moving mesh feature naturally brings mesh cells on shock discontinuities and material interfaces are carefully captured. In addition, Adaptive-Mesh-Refinement (AMR) strategies aim to optimize computational resources by concentrating finer mesh cells only in areas of interest while using coarser cells elsewhere. A key but challenging AMR requirement consists in efficiently distributing the computational effort to achieve high accuracy without the prohibitive computational costs associated with uniformly fine grids. Here, in this document, the coupling of the p4est AMR library with a cell-centered Lagrangian scheme is presented with the goal to perform reliable 3D Lagrangian-AMR and indirect Euler-AMR multi-material simulations. In particular, it is shown that starting from a 3D indirect ALE code, the memory management and load balancing requirements can be delegated to an external library (here the p4est library) to unlock ALE-AMR capabilities. First, we present a strategy to transcribe the octant-based connectivity of the 3D AMR framework with that of an unstructured mesh of polygonal cells used in Lagrangian hydrodynamics. Then, we show how refinement and coarsening operations must be adapted to the particular Lagrangian framework to ensure the conservation of volume during those steps. Finally, several numerical test cases are presented that demonstrate the capabilities of the Lagrangian-AMR and indirect Euler-AMR algorithms.

3D cell-centered Lagrangian numerical scheme↗