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NASA NTRSDate not supplied

Aerodynamic Design Optimization for Natural Laminar Flow Airfoils

Natural laminar flow technology is a passive laminar flow control (LFC) strategy that seeks to delay the onset of boundary-layer transition (BLT) through shape optimization to reduce the drag of the aerodynamic vehicle. Adjoint-based design optimization for LFC is proposed in an integrated multidisciplinary framework, which includes the computational fluid dynamics (CFD), geometry and grid deformation, and linear stability analysis (LSA) for transition prediction. In particular, the BLT location is predicted using the dual N-factor method that is based on a linear stability theory (LST) eigenvalue problem. The dual N-factor criterion accounts for the amplification of planar Tollmien-Schlichting (TS) and stationary crossflow (CF) boundary-layer instabilities to predict the transition location in three-dimensional boundary-layer flows. The adjoint-based shape optimization procedure is based on an iteratively coupled CFD and LSA methodology to converge the transition location and flow solutions, as well as to calculate the sensitivities of the aerodynamic metrics of interest with respect to the flow and shape design parameters. The RAE 2822 airfoil at 0 and 30 degrees yaw angles, an angle of attack of 0.72 degrees, and subsonic conditions (M∞ = 0.19, Rec = 5.6 × 106 ) are used as baseline configurations for design optimization. The angle of attack and the vertical displacement of free-form-deformation control points are used as design variables to reduce the drag coefficient while reaching a specified lift coefficient. The optimized unswept airfoil designs achieve a 30% drag reduction accompanied by a downstream shift of the transition locations over both suction and pressure sides of the airfoil. The initial design iterations for the swept case also show a favorable trend in the drag reduction with transition delay over both sides.

Transition↗

NASA NTRS1992

Flight research on natural laminar flow applications

Natural laminar flow (NLF) is clearly one of the most potentially attractive drag reduction technologies by virtue of its relative simplicity. NLF is achieved passively, that is, by design of surface shapes to produce favorable pressure gradients. However, it is not without its challenges and limitations. This chapter describes the significant challenges to achieving and maintaining NLF and documents certain of the limitations for practical applications. A brief review of the history and of more recent NLF flight experiments is given, followed by a summary of lessons learned which are pertinent to future applications. The chapter also summarizes important progress in test techniques, particularly in flow visualization and hot-film techniques for boundary-layer measurements in flight.

Holmes, Bruce J.↗

NASA NTRS1990

Flight test investigation of certification issues pertaining to general-aviation-type aircraft with natural laminar flow

Development of Natural Laminar Flow (NLF) technology for application to general aviation-type aircraft has raised some question as to the adequacy of FAR Part 23 for certification of aircraft with significant NLF. A series of flight tests were conducted with a modified Cessna T210R to allow quantitative comparison of the aircraft's ability to meet certification requirements with significant NLF and with boundary layer transition fixed near the leading edge. There were no significant differences between the two conditions except an increasing in drag, which resulted in longer takeoff distances and reduced climb performance.

Doty, Wayne A.↗

NASA NTRS1981

F-111 TACT natural laminar flow glove flight results

Improvements in cruise efficiency on the order of 15 to 40% are obtained by increasing the extent of laminar flow over lifting surfaces. Two methods of achieving laminar flow are being considered, natural laminar flow and laminar flow control. Natural laminar flow (NLF) relies primarily on airfoil shape while laminar flow control involves boundary layer suction or blowing with mechanical devices. The extent of natural laminar flow that could be achieved with consistency in a real flight environment at chord Reynolds numbers in the range of 30 x 10(6) power was evaluated. Nineteen flights were conducted on the F-111 TACT airplane having a NLF airfoil glove section. The section consists of a supercritical airfoil providing favorable pressure gradients over extensive portions of the upper and lower surfaces of the wing. Boundary layer measurements were obtained over a range of wing leading edge sweep angles at Mach numbers from 0.80 to 0.85. Data were obtained for natural transition and for a range of forced transition locations over the test airfoil.

Montoya, L. C.↗

NASA NTRS1985

Natural laminar flow hits smoother air

Natural laminar flow (NLF) may be attained in aircraft with lower cost, weight, and maintenance penalties than active flow laminarization by means of a slot suction system. A high performance general aviation jet aircraft possessing a moderate degree of NLF over wing, fuselage, empennage and engine nacelles will accrue a 24 percent reduction in total aircraft drag in the cruise regime. NASA-Langley has conducted NLF research centered on the use of novel airfoil profiles as well as composite and milled aluminum alloy construction methods which minimize three-dimensional aerodynamic surface roughness and waviness. It is noted that higher flight altitudes intrinsically reduce unit Reynolds numbers, thereby minimizing turbulence for a given cruise speed.

Holmes, B. J.↗

NASA NTRSDate not supplied

Design of a Crossflow Attenuated Natural Laminar Flow Flight Test Article

A natural laminar flow test article has been designed and analyzed for a flight test at the NASA Armstrong Flight Research Center using the F-15 aircraft with Centerline Instrument Pylon (CLIP) testbed. The flight test aims to experimentally validate the new Crossflow Attenuated Natural Laminar Flow (CATNLF) design method in a flight environment. The CATNLF design method uses geometry shaping to produce specific pressure distributions that enable laminar flow on vehicle components with high sweep and high Reynolds numbers by attenuating the crossflow growth that typically leads to premature transition on such components. The CATNLF test article, which will be mounted vertically below the F-15 for flight testing, is designed to be representative of a transonic transport wing and accounts for transition mechanisms due to crossflow, Tollmien-Schlichting, and attachment line transition instabilities. The test article is predicted to support 53% surface area of laminar flow on the suction-side at the design point and maintains significant laminar flow extents at near-cruise, off-design conditions. The design was performed, flight matrix selected, and instrumentation chosen with two primary test goals in mind: to confirm the effectiveness of the CATNLF method in attenuating crossflow growth on a representative transonic transport wing, and to investigate surface requirements needed for laminar flow applications.

Michelle N. Lynde↗

NASA NTRS1987

Research in Natural Laminar Flow and Laminar-Flow Control, part 1

Since the mid 1970's, NASA, industry, and universities have worked together to conduct important research focused at developing laminar flow technology that could reduce fuel consumption for general aviation, commuter, and transport aircraft by as much as 40 to 50 percent. The symposium was planned in view of the recent accomplishments within the areas of laminar flow control and natural laminar flow, and the potential benefits of laminar flow technology to the civil and military aircraft communities in the United States. Included were technical sessions on advanced theory and design tool development; wind tunnel and flight research; transition measurement and detection techniques; low and high Reynolds number research; and subsonic and supersonic research.

Hefner, Jerry N.↗

NASA NTRS2017

Building a Practical Natural Laminar Flow Design Capability

A preliminary natural laminar flow (NLF) design method that has been developed and applied to supersonic and transonic wings with moderate-to-high leading-edge sweeps at flight Reynolds numbers is further extended and evaluated in this paper. The modular design approach uses a knowledge-based design module linked with different flow solvers and boundary layer stability analysis methods to provide a multifidelity capability for NLF analysis and design. An assessment of the effects of different options for stability analysis is included using pressures and geometry from an NLF wing designed for the Common Research Model (CRM). Several extensions to the design module are described, including multiple new approaches to design for controlling attachment line contamination and transition. Finally, a modification to the NLF design algorithm that allows independent control of Tollmien-Schlichting (TS) and cross flow (CF) modes is proposed. A preliminary evaluation of the TS-only option applied to the design of an NLF nacelle for the CRM is performed that includes the use of a low-fidelity stability analysis directly in the design module.

Campbell, Richard L.↗

NASA NTRS1986

Certification aspects of airplanes which may operate with significant natural laminar flow

Recent research by NASA indicates that extensive natural laminar flow (NLF) is attainable on modern high performance airplanes currently under development. Modern airframe construction methods and materials, such as milled aluminum skins, bonded aluminum skins, and composite materials, offer the potential for production of aerodynamic surfaces having waviness and roughness below the values which are critical for boundary layer transition. Areas of concern with the certification aspects of Natural Laminar Flow (NLF) are identified to stimulate thought and discussion of the possible problems. During its development, consideration has been given to the recent research information available on several small business and experimental airplanes and the certification and operating rules for general aviation airplanes. The certification considerations discussed are generally applicable to both large and small airplanes. However, from the information available at this time, researchers expect more extensive NLF on small airplanes because of their lower operating Reynolds numbers and cleaner leading edges (due to lack of leading-edge high lift devices). Further, the use of composite materials for aerodynamic surfaces, which will permit incorporation of NLF technology, is currently beginning to appear in small airplanes.

Gabriel, Edward A.↗

NASA NTRS2012

Computational Optimization of a Natural Laminar Flow Experimental Wing Glove

Computational optimization of a natural laminar flow experimental wing glove that is mounted on a business jet is presented and discussed. The process of designing a laminar flow wing glove starts with creating a two-dimensional optimized airfoil and then lofting it into a three-dimensional wing glove section. The airfoil design process does not consider the three dimensional flow effects such as cross flow due wing sweep as well as engine and body interference. Therefore, once an initial glove geometry is created from the airfoil, the three dimensional wing glove has to be optimized to ensure that the desired extent of laminar flow is maintained over the entire glove. TRANAIR, a non-linear full potential solver with a coupled boundary layer code was used as the main tool in the design and optimization process of the three-dimensional glove shape. The optimization process uses the Class-Shape-Transformation method to perturb the geometry with geometric constraints that allow for a 2-in clearance from the main wing. The three-dimensional glove shape was optimized with the objective of having a spanwise uniform pressure distribution that matches the optimized two-dimensional pressure distribution as closely as possible. Results show that with the appropriate inputs, the optimizer is able to match the two dimensional pressure distributions practically across the entire span of the wing glove. This allows for the experiment to have a much higher probability of having a large extent of natural laminar flow in flight.

Hartshom, Fletcher↗

NASA NTRS1979

Summary of past experience in natural laminar flow and experimental program for resilient leading edge

The potential of natural laminar flow for significant drag reduction and improved efficiency for aircraft is assessed. Past experience with natural laminar flow as reported in published and unpublished data and personal observations of various researchers is summarized. Aspects discussed include surface contour, waviness, and smoothness requirements; noise and vibration effects on boundary layer transition, boundary layer stability criteria; flight experience with natural laminar flow and suction stabilized boundary layers; and propeller slipstream, rain, frost, ice and insect contamination effects on boundary layer transition. The resilient leading edge appears to be a very promising method to prevent leading edge insect contamination.

Carmichael, B. H.↗

NASA NTRS2014

Flight Tests of a Supersonic Natural Laminar Flow Airfoil

A flight test campaign of a supersonic natural laminar flow airfoil has been recently completed. The test surface was an 80-inch (203 cm) chord and 40-inch (102 cm) span article mounted on the centerline store location of an F-15B airplane. The wing was designed with a leading edge sweep of effectively 0 deg to minimize boundary layer crossflow. The test article surface was coated with an insulating material to avoid significant heat transfer to and from the test article structure to maintain a quasi-adiabatic wall. An aircraft-mounted infrared camera system was used to determine boundary layer transition and the extent of laminar flow. The tests were flown up to Mach 2.0 and chord Reynolds numbers in excess of 30 million. The objectives of the tests were to determine the extent of laminar flow at high Reynolds numbers and to determine the sensitivity of the flow to disturbances. Both discrete (trip dots) and 2-D disturbances (forward-facing steps) were tested. A series of oblique shocks, of yet unknown origin, appeared on the surface, which generated sufficient crossflow to affect transition. Despite the unwanted crossflow, the airfoil performed well. The results indicate the sensitivity of the flow to the disturbances, which can translate into manufacturing tolerances, were similar to that of subsonic natural laminar flow wings.

Frederick, M. A.↗

NASA NTRS2015

Flight Tests of a Supersonic Natural Laminar Flow Airfoil

A flight-test campaign of a supersonic natural laminar flow airfoil has been recently completed. The test surface was an 80-inch (203 cm) chord and 40-inch (102 cm) span article mounted on the centerline store location of an F-15B airplane (McDonnell Douglas Corporation, now The Boeing Company, Chicago, Illinois). The test article was designed with a leading edge sweep of effectively 0 deg to minimize boundary layer crossflow. The test article surface was coated with an insulating material to avoid significant heat transfer to and from the test article structure to maintain a quasi-adiabatic wall. An aircraft-mounted infrared camera system was used to determine boundary layer transition and the extent of laminar flow. The tests were flown up to Mach 2.0 and chord Reynolds numbers in excess of 30 million. The objectives of the tests were to determine the extent of laminar flow at high Reynolds numbers and to determine the sensitivity of the flow to disturbances. Both discrete (trip dots) and 2-D disturbances (forward-facing steps) were tested. A series of oblique shocks, of yet unknown origin, appeared on the surface, which generated sufficient crossflow to affect transition. Despite the unwanted crossflow, the airfoil performed well. The results indicate the sensitivity of the flow to the disturbances, which can translate into manufacturing tolerances, were similar to that of subsonic natural laminar flow wings.

supersonic boundary layer↗

NASA NTRS1986

Flight research on natural laminar flow nacelles - A progress report

This paper presents a progress report on an ongoing flight experiment for natural laminar flow nacelles. The results given herein were obtained during the first phase of the experiment, in which an instrumented natural laminar flow nacelle fairing was flight tested in the presence of turbofan engine noise and a controlled noise source. The results indicate that with the controlled noise source off, natural laminar flow was measured as far aft as 37 percent of the fairing length. The transition front was irregular in contour, and the extent of natural laminar flow was significantly affected by the relative flow angle for the fairing. In addition to these test results, the paper discusses the results of some recent computational analyses to predict pressure distributions and transition location, and to explain some of the data trends. Comparisons between measured and predicted data indicate that the analytical methods successfully predicted trends for the baseline (no controlled noise source) studies.

Hastings, E. C., Jr.↗

NASA NTRS1993

Application of natural laminar flow to a supersonic transport concept

Results are presented of a preliminary investigation into an application of supersonic natural laminar flow (NLF) technology for a high speed civil transport (HSCT) configuration. This study focuses on natural laminar flow without regard to suction devices which are required for laminar flow control (LFC) or hybrid laminar flow control (HLFC). An HSCT design is presented with a 70 deg inboard leading-edge sweep and a 20 deg leading-edge outboard crank to obtain NLF over the outboard crank section. This configuration takes advantage of improved subsonic performance and NLF on the low-sweep portion of the wing while minimizing the wave drag and induced drag penalties associated with low-sweep supersonic cruise aircraft. In order to assess the benefits of increasing natural laminar flow wetted area, the outboard low-sweep wing area is parametrically increased. Using a range of supersonic natural laminar flow transition Reynolds numbers, these aircraft are then optimized and sized for minimum take-off gross weight (TOGW) subject to mission constraints. Results from this study indicate reductions in TOGW for the NLF concepts, due mainly to reductions in wing area and total wing weight. Furthermore, significant reductions in block fuel are calculated throughout the range of transition Reynolds numbers considered. Observations are made on the benefits of unsweeping the wingtips with all turbulent flow.

Fuhrmann, Henri D.↗

NASA NTRSDate not supplied

Cruise Slotted Wing Design with Natural Laminar Flow for Transonic Commercial Transport Aircraft

The present computational study investigates the aerodynamic design and analysis of cruise slotted wings with natural laminar flow for transonic transport aircraft. The cruise slotted wing is a multielement wing concept that features an intermediate slot to achieve greater aft loading relative to supercritical wings for the potential benefit of reduced shock strength and pressure drag. Transonic near-cruise, off-design assessments have also shown improved drag rise characteristics due to the ability of the slot to mitigate boundary layer separation on the aft flap component. However, due to the decreased Reynolds number of the flap, the cruise slotted wing has historically incurred a skin-friction drag penalty relative to a conventional supercritical wing. To offset this penalty, a cruise slotted wing with the forward main element and aft flap element shaped to achieve natural laminar flow is desired. Toward this effort, a knowledge-based aerodynamic design method, CDISC, has been leveraged to design a partial-span cruise slotted wing with natural laminar flow for a Mach-0.8 variant of the Common Research Model. Drag comparisons will be provided at cruise and near-cruise, off-design conditions relative to both fully turbulent and natural laminar flow conventional wing designs. It is anticipated that pairing natural laminar flow technology with the cruise slotted wing architecture will allow for cruise drag performance similar to conventional laminar flow wings with improved drag rise characteristics and more limited laminar-flow sensitivity at off-design conditions. Preliminary results for a cruise slotted wing with laminar flow on the outboard wing section only have shown a 10-ct cruise drag reduction relative to a conventional supercritical wing, but a 8-ct penalty relative to the conventional NLF wing. The final paper will include results for a cruise slotted wing design with laminar flow on both the inboard and outboard wing sections.

Natural Laminar Flow↗

NASA NTRSDate not supplied

Cruise Slotted Wing Design with Natural Laminar Flow for Transonic Commercial Transport Aircraft

CFD↗

NASA NTRS1986

Flight research on natural laminar flow

Five decades of flight experiences with natural laminar flow (NLF) have provided a basis of understanding how this technology can be used for reduction of viscous drag on modern practical aircraft. The effects of cruise unit Reynolds number on NLF achievability and maintainability; compressibility effects on Tollmein-Schlichting growth; flight experiment on the Cessna Citation III business jet; flight instrumentation on Lear 28/29; OV-I NLF engine nacelle experiments; and viscous drag reduction are examined.

Holmes, B. J.↗