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At least 19 records

Chemical Reactivity and Recommended Remediation Strategy for Los Alamos Remediated Nitrate Salt (RNS) Wastes

Nitrate salt wastes were generated during historical processing operations to recover and purify plutonium at Los Alamos National Laboratory (LANL). These nitrate salts have the potential to behave as oxidizers, and to contain entrained liquids, both of which are prohibited in the Waste Isolation Pilot Plant (WIPP). A process was developed to remediate nitrate salts by mixing salts with an inorganic zeolite pet litter to absorb free liquids, and remove the oxidizing characteristic of the wastes. Process changes introduced instead an organic wheat-­-based pet litter along with organic neutralizers, generating a new waste form referred to as Remediated Nitrate Salt (RNS) waste. The February 2014 radiological release at the WIPP site was traced to a LANL RNS waste drum number 68660. Experimental and modeling studies performed at LANL indicate that mixtures of metal nitrate salts (oxidizer) with Swheat organic kitty litter (fuel) create the potential for exothermic chemical reactions. Even in the presence of triethanol-­-ammonium nitrate (TEAN) created during neutralization, relatively high temperatures, greater than approximately 160 °C (320 °F), are required for runaway exothermic reactions. Evaluation of Drum 68660 characteristics coupled with extensive chemical testing indicate that, in addition to the nitrate salt/Swheat organic kitty litter mixture, an additional trigger mechanism (or mechanisms) is likely required to raise the internal drum temperature high enough to initiate the nitrate salt/Swheat organic kitty litter reaction. A combination of chemical conditions were identified that may lower the temperature for reaction, including initial high acid concentration of free liquids; significant quantities (> 1 gal) of neutralized, absorbed free liquids; the presence of reactive or catalytic metals like magnesium, iron, or lead; the presence of bismuth containing glovebox gloves; and the presence of natural biological activity. Complex surrogate nitrate salt mixtures prepared to simulate wastes, particularly those containing iron and magnesium, can generate NOx gases that partially nitrate the organic Swheat kitty litter and form a more energetic fuel. These complex surrogate salt mixtures display exothermic behavior at temperatures as low as 60 °C (140 °F) which is still well above the ambient temperature conditions experience by a drum. Neutralization of free liquids, and sorption onto Swheat establishes conditions (moisture) with near-neutral pH) that will support natural biological activity. Spontaneous self-heating generated by low-level chemical reactions and/or the respiration of bacteria, molds, and microorganisms is potentially important in the early stages and may be sufficient to raise the temperature as high as 60 °C (140 °F), where the other exothermic chemical reactions can take place. Additional studies are being conducted to evaluate the role biological activity may have played in initiating the event. The use of Swheat absorbent in the processing of nitrate salt wastes can be pinpointed as the critical processing decision that led to the failure of drum 68660, regardless of the ii details of the thermal processes that enabled the drum to achieve temperatures sufficient to initiate the chemical reactions.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Design Basis Document / Owner’s Technical Specification for Nitrate Salt Systems in CSP Projects: Hypothesis of Hot Tank Failure

Work has begun on a Design Basis Document / Owner’s Technical Specification for parabolic trough and central receiver power plants using nitrate salt as the heat transport fluid and the thermal storage medium. A principal topic of recent interest is the failures of the hot salt tanks in central receiver projects. The paper outlines a hypothesis for the source of the failures, and discusses a range of possible solutions.

14 SOLAR ENERGY↗

Evaluation of the lgnitability Hazards in Remediated Nitrate Salt Waste

The hazards associated with the characteristic of ignitability in remediated nitrate salt (RNS) waste containing nitric acid (HNO 3 ) and metal nitrate salts, currently stored at the Waste Control Specialists (WCS) facility near Andrews, Texas have been evaluated. For these waste drums there are two ignitability hazards that may apply, each separately distinguished from the other and uniquely correlated to one of two competing reaction mechanisms. One ignitability hazard, designated the autocatalytic thermal runway, is uniquely correlated to an acid/base reaction of hydrolysis of a hydrated metal nitrate salt. The other applicable ignitability hazard, designated the oxidizer property, is uniquely correlated to a redox disproportionation reaction involving an anhydrous metal nitrate salt. Which reaction mechanism pathway is accessible to a given metal nitrate, and therefore which ignitability hazard may apply, depends on the acidity of the metal ion and its corresponding capacity to maintain coordination with water.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Summary of Remediated Nitrate Salt Surrogate Formulation and Testing

High Explosives Science and Technology (M-7) completed all required formulation and testing of Remediated Nitrate Salt (RNS) surrogates on April 27, 2016 as specified in PLAN-TA9-2443 Rev B, "Remediated Nitrate Salt (RNS) Surrogate Formulation and Testing Standard Procedure", released February 16, 2016. This report summarizes the results of the work and also includes additional documentation required in that test plan. All formulation and testing was carried out according to PLAN-TA9-2443 Rev B. The work was carried out in three rounds, with the full matrix of samples formulated and tested in each round. Results from the first round of formulation and testing were documented in memorandum M7-J6-6042, " Results from First Round of Remediated Nitrate Salt Surrogate Formulation and Testing." Results from the second round of formulation and testing were documented in M7-16-6053 , "Results from the Second Round of Remediated Nitrate Salt Surrogate Formulation and Testing." Initial results from the third round were documented in M7-16-6057, "Initial Results from the Third Round of Remediated Nitrate Salt Formulation and Testing."

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Engineered Option Treatment of Remediated Nitrate Salts: Surrogate Batch-Blending Testing

This report provides results from batch-blending test work for remediated nitrate salt (RNS) treatment. Batch blending was identified as a preferred option for blending RNS and unremediated nitrate salt (UNS) material with zeolite to effectively safe the salt/Swheat material identified as ignitable (U.S. Environmental Protection Agency code D001). Blending with zeolite was the preferred remediation option identified in the Options Assessment Report and was originally proposed as the best option for remediation by Clark and Funk in their report, Chemical Reactivity and Recommended Remediation Strategy for Los Alamos Remediated Nitrate Salt (RNS) Wastes, and also found to be a preferred option in the Engineering Options Assessment Report: Nitrate Salt Waste Stream Processing. This test work evaluated equipment and recipe alternatives to achieve effective blending of surrogate waste with zeolite.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Scientific Investigations on the Chemical Reactivity of Los Alamos Remediated Nitrate Salt Wastes - 16540

The February 14, 2014 release of radioactivity at the Waste Isolation Pilot Plant (WIPP) was the result of runaway thermal reactions that occurred in a TRU waste drum containing nitrate salts remediated using an organic absorbent. Experimental and modeling studies performed at LANL indicate that mixtures of metal nitrate salts (oxidizer) with sWheat Scoop{sup R} organic kitty litter (fuel) create the potential for exothermic chemical reactions. The use of sWheat{sup R} absorbent in the processing of nitrate salt wastes can be pinpointed as the critical processing decision that led to the failure of the breached drum in the WIPP repository. The most plausible scenario is that a production of heat, either from low-level chemical reactions or the growth of natural microbes, in concert with mixed metal nitrate salts, bismuth lined glovebox gloves and/or lead nitrates when combined with the sWheat{sup R} organic kitty litter, generated a series of exothermic reactions that heated and pressurized the drum resulting in the venting of high-temperature gases and radioactive material into the room. Observations and modeling studies indicate that the probability of thermal runaway in another drum has decreased with time since the WIPP event. However, the complexity of the mixtures, ambiguity in procedures such as those used for neutralization, the heterogeneity of the drum contents, and the difficulty of sampling leads to an irreducible level of uncertainty that mandates the exercise of caution in managing RNS wastes. The situation also requires that this waste stream continue to be stored in a temperature-controlled environment and monitored until the waste can be remediated to remove the hazard permanently. We recommend that proposals to treat nitrate salts with organic absorbents of any kind be accompanied by experimental studies to confirm that similarly sensitive mixtures are not inadvertently created over the range of conditions (mixture quantities, moisture content, etc.) anticipated during processing and storage. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Engineering Options Assessment Report. Nitrate Salt Waste Stream Processing

This report examines and assesses the available systems and facilities considered for carrying out remediation activities on remediated nitrate salt (RNS) and unremediated nitrate salt (UNS) waste containers at Los Alamos National Laboratory (LANL). The assessment includes a review of the waste streams consisting of 60 RNS, 29 above-ground UNS, and 79 candidate below-ground UNS containers that may need remediation. The waste stream characteristics were examined along with the proposed treatment options identified in the Options Assessment Report . Two primary approaches were identified in the five candidate treatment options discussed in the Options Assessment Report: zeolite blending and cementation. Systems that could be used at LANL were examined for housing processing operations to remediate the RNS and UNS containers and for their viability to provide repackaging support for remaining LANL legacy waste.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Engineering Options Assessment Report: Nitrate Salt Waste Stream Processing

This report examines and assesses the available systems and facilities considered for carrying out remediation activities on remediated nitrate salt (RNS) and unremediated nitrate salt (UNS) waste containers at Los Alamos National Laboratory (LANL). The assessment includes a review of the waste streams consisting of 60 RNS, 29 aboveground UNS, and 79 candidate belowground UNS containers that may need remediation. The waste stream characteristics were examined along with the proposed treatment options identified in the Options Assessment Report . Two primary approaches were identified in the five candidate treatment options discussed in the Options Assessment Report: zeolite blending and cementation. Systems that could be used at LANL were examined for housing processing operations to remediate the RNS and UNS containers and for their viability to provide repackaging support for remaining LANL legacy waste.

42 ENGINEERING↗

Results from Second Round of Remediated Nitrate Salt Surrogate Formulation and Testing

High Explosives and Technology (M-7) completed the second round of formulation and testing of Remediated Nitrate Salt (RNS) surrogates on March 17, 2016. This report summarizes the results of the work and also includes additional documentation required under test plan PLAN-TA9-2443 Rev B, "Remediated Nitrate Salt (RNS) Surrogate Formulation and Testing Standard Procedure", released February 16, 2016. All formulation and testing was carried out according to PLAN-TA9-2443 Rev B. Results from the first round of formulation and testing were documented in memorandum M7-16-6042, "Results from First Round of Remediated Nitrate Salt Surrogate Formulation and Testing."

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

Design Basis Document / Owner’s Technical Specification for Nitrate Salt Systems in CSP Projects [Slides]

Develop a Design Basis Document / Owner’s Technical Specification for nitrate salt systems in commercial parabolic trough and central receiver projects. A Design Basis Document is to a project what a heat exchanger specification is to a heat exchanger, Extensive commercial experience in salt equipment and system design, much of it gained through mistakes and associated expenses. Distill the successful experience with nitrate salt systems from as many commercial projects as possible. Starting from 7 historical Design Basis Documents, compile a consensus description of commercial equipment and system designs.

14 SOLAR ENERGY↗

Summary Report of Comprehensive Laboratory Testing to Establish the Effectiveness of Proposed Treatment Methods for Unremediated and Remediated Nitrate Salt Waste Streams

The inadvertent creation of transuranic waste carrying hazardous waste codes D001 and D002 requires the treatment of the material to eliminate the hazardous characteristics and allow its eventual shipment and disposal at the Waste Isolation Pilot Plant (WIPP). This report documents the effectiveness of two treatment methods proposed to stabilize both the unremediated and remediated nitrate salt waste streams (UNS and RNS, respectively) at Los Alamos National Laboratory (LANL). The two technologies include the addition of zeolite (with and without the addition of water as a processing aid) and cementation. Surrogates were developed to evaluate both the solid and liquid fractions expected from parent waste containers, and both the solid and liquid fractions were tested. Both technologies are shown to be effective at eliminating the characteristic of ignitability (D001), and the addition of zeolite was determined to be effective at eliminating corrosivity (D002), with the preferred option1 of adding zeolite currently planned for implementation at LANL’s Waste Characterization, Reduction, and Repackaging Facility (WCRRF). The course of this work verified the need to evaluate and demonstrate the effectiveness of the proposed remedy for debris material, if required. The evaluation determined that WypAlls, cheesecloth, and Celotex absorbed with saturated nitrate salt solutions exhibit the ignitability characteristic (all other expected debris is not classified as ignitable). Finally, liquid surrogates containing saturated nitrate salts did not exhibit the characteristic of ignitability in their pure form (those neutralized with Kolorsafe and mixed with sWheat did exhibit D001). Sensitivity testing and an analysis were conducted to evaluate the waste form for reactivity. Tests included subjecting surrogate material to mechanical impact, friction, electrostatic discharge and thermal insults. The testing confirmed that the waste does not exhibit the characteristic of reactivity (D003). Follow-on testing was conducted to demonstrate the effectiveness of zeolite stabilization for ignitable WypAll and cheesecloth debris and additional nitrate salt solutions (those exhibiting the oxidizer characteristic) to demonstrate the effectiveness of the remedy. Follow-on testing also included testing of surrogate materials containing Waste Lock 770, which is present in four of the RNS containers, and potential items of debris such as plywood and Celotex material. Testing to evaluate the effectiveness of the remedy was performed using the specific remediation processes that are planned for use at the WCRRF. Finally, testing was also performed to evaluate the holding capacity of zeolite using a highly acidic surrogate solution and to characterize the composition of gases generated during mixing of zeolite with surrogate solutions. All these tests demonstrated the effectiveness of adding zeolite as the planned remedy.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Summary Report of Laboratory Testing to Establish the Effectiveness of Proposed Treatment Methods for Unremediated and Remediated Nitrate Salt Waste Streams

The inadvertent creation of transuranic waste carrying hazardous waste codes D001 and D002 requires the treatment of the material to eliminate the hazardous characteristics and allow its eventual shipment and disposal at the Waste Isolation Pilot Plant (WIPP). This report documents the effectiveness of two treatment methods proposed to stabilize both the unremediated and remediated nitrate salt waste streams (UNS and RNS, respectively). The two technologies include the addition of zeolite (with and without the addition of water as a processing aid) and cementation. Surrogates were developed to evaluate both the solid and liquid fractions expected from parent waste containers, and both the solid and liquid fractions were tested. Both technologies are shown to be effective at eliminating the characteristic of ignitability (D001), and the addition of zeolite was determined to be effective at eliminating corrosivity (D002), with the preferred option1 of zeolite addition currently planned for implementation at the Waste Characterization, Reduction, and Repackaging Facility. During the course of this work, we established the need to evaluate and demonstrate the effectiveness of the proposed remedy for debris material, if required. The evaluation determined that Wypalls absorbed with saturated nitrate salt solutions exhibit the ignitability characteristic (all other expected debris is not classified as ignitable). Follow-on studies will be developed to demonstrate the effectiveness of stabilization for ignitable Wypall debris. Finally, liquid surrogates containing saturated nitrate salts did not exhibit the characteristic of ignitability in their pure form (those neutralized with Kolorsafe and mixed with sWheat did exhibit D001). As a result, additional nitrate salt solutions (those exhibiting the oxidizer characteristic) will be tested to demonstrate the effectiveness of the remedy.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Thermodynamic Analysis of Solid–Liquid Phase Equilibria of Nitrate Salts

In this work, we analyze solid–liquid phase equilibria of molten nitrate salt mixtures. Molten salts are used as heat transfer fluids within concentrated solar power systems. Further understanding of the thermophysical properties of the salt solutions is integral to designing the newest generation of solar power systems. We make use of classical thermodynamics to quickly model the phase equilibrium of mixtures of nitrate salts. This modeling work can serve as a complement to existing experimental efforts in identifying appropriate multicomponent salt mixtures for solar power applications. We present phase calculations of ternary and quaternary mixtures of LiNO3, NaNO3, KNO3, and CsNO3 modeled using the Wilson equation for liquid phase activity coefficients and binary solid–liquid equilibrium data.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Options Assessment Report: Treatment of Nitrate Salt Waste at Los Alamos National Laboratory

This report documents the methodology used to select a method of treatment for the remediated nitrate salt (RNS) and unremediated nitrate salt (UNS) waste containers at Los Alamos National Laboratory (LANL). The method selected should treat the containerized waste in a manner that renders the waste safe and suitable for transport and final disposal in the Waste Isolation Pilot Plant (WIPP) repository, under specifications listed in the WIPP Waste Acceptance Criteria (DOE/CBFO, 2013). LANL recognizes that the results must be thoroughly vetted with the New Mexico Environment Department (NMED) and that a modification to the LANL Hazardous Waste Facility Permit is a necessary step before implementation of this or any treatment option. Likewise, facility readiness and safety basis approvals must be received from the Department of Energy (DOE). This report presents LANL’s preferred option, and the documentation of the process for reaching the recommended treatment option for RNS and UNS waste, and is presented for consideration by NMED and DOE.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Options assessment report: Treatment of nitrate salt waste at Los Alamos National Laboratory

This report documents the methodology used to select a method of treatment for the remediated nitrate salt (RNS) and unremediated nitrate salt (UNS) waste containers at Los Alamos National Laboratory (LANL). The method selected should treat the containerized waste in a manner that renders the waste safe and suitable for transport and final disposal in the Waste Isolation Pilot Plant (WIPP) repository, under specifications listed in the WIPP Waste Acceptance Criteria (DOE/CBFO, 2013). LANL recognized that the results must be thoroughly vetted with the New Mexico Environment Department (NMED) and the a modification to the LANL Hazardous Waste Facility Permit is a necessary step before implementation of this or any treatment option. Likewise, facility readiness and safety basis approvals must be received from the Department of Energy (DOE). This report presents LANL's preferred option, and the documentation of the process for reaching the recommended treatment option for RNS and UNS waste, and is presented for consideration by NMED and DOE.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Pressure drop and heat transfer characteristics of nitrate salt and supercritical CO 2 in a diffusion-bonded heat exchanger

A lab-scale 316/L stainless steel diffusion-bonded heat exchanger was examined within a coupled high-temperature test facility consisting of an atmospheric-pressure nitrate salt loop and a supercritical carbon dioxide (sCO 2 ) loop operating between 10 and 16 MPa. Pressure loss measurements collected for flow rates up to 0.55 kg/s of Solar Salt and up to 0.6 kg/s of carbon dioxide were used to generate friction factor correlations for the respective circular and semicircular zig-zag flow passages. Heat transfer measurements were also performed over a wide range of conditions to produce Nusselt correlations for the CO 2 and nitrate salt geometries. The Nusselt number is deduced from a heat transfer resistance network and overall conductance measurements collected across the operating envelope of the coupled sCO 2 – nitrate salt test facility. The CO 2 side correlation showed excellent agreement with existing correlations in the literature. Further, the salt side, having nearly circular channels with a different zig-zag angle and hydraulic diameter, yielded a new correlation applicable to the laminar flow regime. To examine the similitude of the friction correlations, pressure drop testing with water was performed on both sides of the component as well. Finally, results from non-destructive examination are discussed to provide insights regarding inspection methods and draining performance of high-temperature liquids in compact heat exchangers.

36 MATERIALS SCIENCE↗