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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Structural design and analysis for an ultra low CTE optical bench for the Hubble Space Telescope corrective optics

The stringent stability requirements of the Corrective Optics Space Telescope Axial Replacement (COSTAR) necessitates a Deployable Optical Bench (DOB) with both a low CTE and high resonant frequency. The DOB design consists of a monocoque thin shell structure which marries metallic machined parts with graphite epoxy formed structure. Structural analysis of the DOB has been integrated into the laminate design and optimization process. Also, the structural analytical results are compared with vibration and thermal test data to assess the reliability of the analysis.

Neam, Douglas C.↗

Faint-object spectrograph optical bench

The Faint-Object Spectrograph (FOS) is one of five scientific instruments under development for use with the Optical Telescope Assembly (OTA) of NASA's Space Telescope. It is a dual-channel spectrograph operating with two independent 512-channel pulse-counting Digicons. The FOS will be employed in connection with the study of scientific questions associated with quasars, active galaxies, normal distant and local group galaxies, a wide class of objects within the Milky Way Galaxy and neighboring galaxies, and objects within the solar system. The FOS contains an optical bench which supports all optical elements. Dimensional stability was the primary design requirement for the optical bench. This led to the selection of a graphite/epoxy structure using laminates with very low coefficients of thermal expansion and high stiffness. The technical requirements are considered and details of fabrication are discussed.

Toth, J. M., Jr.↗

An ultra stable optical bench for the magnetic survey satellite

The Magsat optical bench has been designed and built to hold the alignment of five optical elements to deflections of 1-2 arcsec during orbital operation. The bench has been designed to withstand alignment changes during the launch and prestabilization phases of the mission. Severe weight constraints, in conjunction with the thermal and structural requirements, led to the choice of graphite-fiber-reinforced epoxy egg crate core and face sheets for the bench construction. Active temperature control was necessary to meet thermal deflection objectives, and novel kinematic mountings were required to prevent spacecraft bending from deflecting the bench.

Wingate, C. A., Jr.↗

Passive Thermal Compensation of the Optical Bench of the Galaxy Evolution Explorer

The Galaxy Evolution Explorer is an orbiting space telescope that will collect information on star formation by observing galaxies and stars in ultraviolet wavelengths. The optical bench supporting detectors and related optical components used an interesting and unusual passive thermal compensation technique to accommodate thermally-induced focal length changes in the optical system. The proposed paper will describe the optical bench thermal compensation design including concept, analysis, assembly and testing results.

optomechanical design↗

Proposed SLR Optical Bench Required to Track Debris Using 1550 nm Lasers

A previous study has indicated that by using approx.1550 nm wavelengths a laser ranging system can track debris objects in an "eye safe" manner, while increasing the expected return rate by a factor of approx. 2/unit area of the telescope. In this presentation we develop the optical bench required to use approx.1550nm lasers, and integration with a 532nm system. We will use the optical bench configuration for NGSLR as the baseline, and indicate a possible injection point for the 1550 nm laser. The presentation will include what elements may need to be changed for transmitting the required power on the approx.1550nm wavelength, supporting the alignment of the laser to the telescope, and possible concerns for the telescope optics.

Satellite Laser Ranging↗

Optimal design of a thermally stable composite optical bench

The Lidar Atmospheric Sensing Experiment will be performed aboard an ER-2 aircraft; the lidar system used will be mounted on a lightweight, thermally stable graphite/epoxy optical bench whose design is presently subjected to analytical study and experimental validation. Attention is given to analytical methods for the selection of such expected laminate properties as the thermal expansion coefficient, the apparent in-plane moduli, and ultimate strength. For a symmetric laminate in which one of the lamina angles remains variable, an optimal lamina angle is selected to produce a design laminate with a near-zero coefficient of thermal expansion. Finite elements are used to model the structural concept of the design, with a view to the optical bench's thermal structural response as well as the determination of the degree of success in meeting the experiment's alignment tolerances.

Gray, C. E., Jr.↗

Thermal Conductivity and Specific Heat Measurements of Candidate Structural Materials for the JWST Optical Bench

The James Webb Space Telescope will include an optical bench known as the integrated science instrument module (ISIM). Candidate structural materials for the ISIM must have low density, high stiffness, high thermal conductivity, and low thermal expansion coefficient at the operating temperature of 30 Kelvin. The specific heat is also important in modeling the on-orbit cooldown. We built two different systems for measuring the thermal conductivity and specific heat of samples between 4 Kelvin and 290 Kelvin. Both experiments were carefully designed to minimize potential errors due to radiative heat transfer. We chose the cooling system and instrumentation to allow long-term unattended operation. Software was developed to automate each experiment. It used an algorithm designed to ensure that each system was in thermal equilibrium before a measurement was taken. We describe the two experiments and present the data.

Canavan, E. R.↗

A space stable optical bench structure for the space telescope wide field and planetary camera

The design, fabrication, and verification tests of two optical bench structures fabricated under contract to the Jet Propulsion Laboratory are discussed. It is noted that graphite-epoxy and invar have been selected as the structural materials for the bench. The ability to manufacture a precise graphite-epoxy optical system platform has been demonstrated. It is noted that the 19 channel laser interferometer was used to measure the CTE of the bench structure graphite-epoxy components and the two invar bulkheads.

Smith, D. D.↗

Repurposing the James Webb Space Telescope’s center of curvature optical bench hexapod for future mirror calibration testing at NASA Marshall’s x-ray & cryogenic facility

The James Webb Space Telescope’s (JWST) center of curvature optical bench (CoCOB) hexapod was repurposed to enhance NASA Marshall Space Flight Center’s X-Ray & Cryogenic Facility (XRCF) optical metrology capabilities. This upgrade unlocked higher test article load capacity and extended the allowable ranges of motion of the CoCOB hexapod. The hexapod was also coupled to a new long-stroke, linear motion axis to form a 7 degrees of freedom system and allow for high precision testing of larger diameter test articles. A 9 degrees of freedom motion system, consisting of a three-axis linear mount in an X-Y-Z configuration and a commercially available hexapod, was also designed to allow high resolution positioning of the focal plane instrumentation over a large range of motion. A modern control architecture and graphical user interface was developed for the CoCOB hexapod and additional motion stages to permit streamlined commanding and operation. This paper discusses the justification for re-using the CoCOB hexapod by highlighting its unique precision motion control capabilities in a high vacuum and optically clean environment. The design, key component selection, and environmental compatibility for each of the additional motion stages is presented along with testing results for achieved range, repeatability, and minimum step size performance for all motion axes. Finally, a summary of the motion control system architecture and its flexibility to address tomorrow’s optical metrology needs are presented.

hexapod↗

Characterization of a graphite epoxy optical bench during thermal vacuum cycling

In-situ monitoring of the Wide-Field/Planetary Camera, a Hubble Space Telescope science instrument, was performed in a vacuum environment to better understand the formation of ice on cooled optical detectors. Several diagnostic instruments were mounted on an access plate to view the interior of the instrument housing and the graphite epoxy optical bench. The instrumentation chosen and the rationale for choosing the instrumentation are discussed. In addition, the performance of the instrumentation during monitoring operations is discussed.

Hansen, Patricia A.↗

Thermal motion of the STIS optical bench

Various tests have been done of the Space Telescope Imaging Spectrograph (STIS) using internal wavecals to measure thermal motion of the spectral format on the detectors. In most cases, the spectral format moves less than the specification not to exceed 0.2 pixels per hour. Primary causes of the motion are (1) changes to the thermal design dictated by the warmer Aft Shroud environment and (2) on-orbit power cycling of Multi-Anode Microchannel Arrays (MAMA) electronics to minimize the effects of radiation hits on the MAMA detectors. The rear portion of the STIS optical bench is too warm to be held at a constant temperature by internal heaters. Electronics swing in temperature with an orbital and daily frequency. The thermal drift of the optical formats is not negligible, but is well behaved in most circumstances. The observer is advised to examine the trade-off between the most accurate wavelengths with best spectral/spatial resolutions versus increased overheads that directly affect the observing times. A long term concern is that the Aft Shroud thermal environment is predicted to heat up as much as one Centigrade degree per year. Progressively more of the bench would move out of thermal control. Thus the external cooler for STIS, being considered for the Third Servicing Mission is of major importance to the long term operation of STIS.

Gull, Theodore R.↗

Dual-Band Optical Bench for Terahertz Radiometer for Outer Planet Atmospheres (TROPA)

We have developed a wide-band dual frequency spectrometer for use in deep space planetary atmospheric spectroscopy. The instrument uses a dual-band architecture, both to be able to observe spectral lines from a wide range of atmospheric species, and to allow a higher precision retrieval of temperature/pressure/partial pressure and wind profiles. This dual-band approach requires a new design for the optical bench to couple both frequencies into their respective receivers.

submillitmeter↗

Special report, cross calibration of JHU test equipment with GSFC vacuum optical bench

Tests were conducted to confirm the validity of the absolute calibrations which have been performed with the Apollo 17 ultraviolet spectrometer (UVS) in the calibration test equipment (CTE) which were constructed for that purpose. To accomplish this the prototype UV spectrometer SN/01 was retrofitted to be substantially identical to the qualification unit and to the two flight units. It was renamed the cross calibration unit (CCU). The instrument was first calibrated in the JHU calibration test equipment (CTE), then installed in the vacuum optical bench (VOB) at Goddard Space Flight Center and calibrated. The following day a second CTE calibration was conducted which provided substantially the same calibration values as were obtained on the first CTE calibration, and showed remarkably close agreement with the VOB calibration values at two of the wavelengths which were studied. The VOB results at the third wavelength (1216 A) indicate the CTE calibration at 1216 A is 15% too low. This apparent discrepancy is discussed and presents a very important result of the cross calibration effort.

Fastie, W. G.↗