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At least 19 records

Development and Qualification Status of the Electric Propulsion Systems for the NASA PPE Mission and Gateway Program

NASA is charged with landing the first American woman and next American man on the South Pole of the Moon and establishing sustainable lunar exploration by the end of the decade. To meet this challenge, NASA’s Gateway will develop and deploy critical infrastructure required for operations on the lunar surface and that enables a sustained presence on and around the moon. NASA’s Power and Propulsion Element (PPE), the first planned element of NASA’s cis-lunar Gateway, leverages prior and ongoing NASA and U.S. industry investments in high-power, long-life solar electric propulsion technology investments. NASA awarded a PPE contract to Maxar Technologies to provide a 50 kW-class SEP spacecraft that meets Gateway’s needs, aligns with industry’s heritage spacecraft buses, and allows extensibility for NASA’s Mars exploration goals. Maxar’s PPE concept design, is based on their high heritage, modular, and highly reliable 1300-series bus architecture. The electric propulsion system features three 12 kW Advanced Electric Propulsion (AEPS) thrusters from Aerojet Rocketdyne and four BHT-6000 thrusters from Busek. Maxar-provided power electronics and xenon flow controllers from Moog are utilized in both the 12kW and 6kW electric propulsion strings on the spacecraft. The paper will present overviews of NASA’s Gateway and the PPE Project, status of the development and qualification activities for the two electric propulsion system, and the planned implementation of PPE electric propulsion system as keystone of NASA’s Gateway. The PPE spacecraft is currently heading into the Critical Design Review, with the qualification and flight electric propulsion hardware fabrication already initiated and significant progress being made toward planned qualifications in support of the planned PPE spacecraft co-manifest launch in 2024.

Electric Propulsion↗

Development and Qualification Status of the Electric Propulsion Systems for the NASA PPE Mission and Gateway Program

NASA is charged with landing the first American woman and next American man on the South Pole of the Moon and establishing sustainable lunar exploration by the end of the decade. To meet this challenge, NASA’s Gateway will develop and deploy critical infrastructure required for operations on the lunar surface and that enables a sustained presence on and around the moon. NASA’s Power and Propulsion Element (PPE), the first planned element of NASA’s cis-lunar Gateway, leverages prior and ongoing NASA and U.S. industry investments in high-power, long-life solar electric propulsion technology investments. NASA awarded a PPE contract to Maxar Technologies to provide a 50 kW-class SEP spacecraft that meets Gateway’s needs, aligns with industry’s heritage spacecraft buses, and allows extensibility for NASA’s Mars exploration goals. Maxar’s PPE concept design, is based on their high heritage, modular, and highly reliable 1300-series bus architecture. The electric propulsion system features three 12 kW Advanced Electric Propulsion (AEPS) thrusters from Aerojet Rocketdyne and four BHT-6000 thrusters from Busek. Maxar-provided power electronics and xenon flow controllers from Moog are utilized in both the 12kW and 6kW electric propulsion strings on the spacecraft. The paper will present overviews of NASA’s Gateway and the PPE Project, status of the development and qualification activities for the two electric propulsion system, and the planned implementation of PPE electric propulsion system as keystone of NASA’s Gateway. The PPE spacecraft is currently heading into the Critical Design Review, with the qualification and flight electric propulsion hardware fabrication already initiated and significant progress being made toward planned qualifications in support of the planned PPE spacecraft co-manifest launch in 2024.

Electric Propulsion↗

The Application of Advanced Electric Propulsion on the NASA Power and Propulsion Element (PPE)

NASA is charged with landing the first American woman and next American man on the South Pole of the Moon by 2024. To meet this challenge, NASA's Gateway will develop and deploy critical infrastructure required for operations on the lunar surface and that enables a sustained presence on and around the moon. NASA's Power and Propulsion Element (PPE), the first planned element of NASA's cis-lunar Gateway, leverages prior and ongoing NASA and U.S. industry investments in high-power, long-life solar electric propulsion technology investments. NASA awarded a PPE contract to Maxar Technologies to demonstrate a 2,500 kg xenon capacity, 50 kW-class SEP spacecraft that meets Gateway's needs, aligns with industry's heritage spacecraft buses, and allows extensibility for NASA's Mars exploration goals. Maxar's PPE concept design, is based directly on their high heritage, modular, highly reliable 1300-series bus architecture. The electric propulsion system features two 13 kW Advanced Electric Propulsion (AEPS) strings from Aerojet Rocketdyne and a Maxar-developed system comprised of four Busek 6 kW Hall-effect thrusters mounted in pairs on large range of motion pointing arms with four 6 kW-class, SPT-140-based PPUs. NASA is continuing to develop the 13 kW AEPS system through a contract with Aerojet Rocketdyne. In addition to the flight demonstration of an advanced electric propulsion system on PPE, a government-furnished plasma diagnostics package is planned to assess on-orbit performance characteristics and vehicle interactions. The paper will present overviews of NASA's Gateway and the PPE Project, the Maxar ion propulsion subsystem, the status of the two electric propulsion system developments, and the implementation of the plasma diagnostics package on the Maxar PPE spacecraft. The project is currently heading into SRR, with the propulsion build scheduled for 2021, and launch in 2022.

Herman, Daniel A.↗

Summary of Gateway Power and Propulsion Element (PPE) Studies

NASA's Power and Propulsion Element (PPE) is based on a joint industry/NASA demonstration of an advanced solar electric propulsion powered spacecraft to meet commercial and NASA objectives. The PPE can establish the initial presence in cislunar space for the Gateway through initial operations and the subsequent deployment of additional partner-provided elements for the cislunar platform. Five commercial vendors were selected to conduct PPE studies which addressed key drivers for PPE development and support for the Gateway concept formulation. The study vendors focused on their performance trades and assessing their strategic capabilities, leveraging their existing and planned capabilities for PPE development. The industry studies examined differences between prior Solar Electric Propulsion (SEP) mission concepts, expected industry capabilities, and potential needs supporting NASA's Gateway concept. These studies provided data on commercial capabilities relevant to NASA's exploration needs and reduced risk for a new, powerful, and efficient SEP-based PPE spacecraft.

Irimies, David↗

A PPE Use Case on Configuration Management Approach for MBSE

Systems engineers worldwide have been working to implement Model-based Systems Engineering (MBSE) environments, tools, and methodologies. MBSE is a formalized application of modeling to support systems engineering, including requirements, design, analysis, verification, and validation activities over the project’s lifecycle[1]; MBSE captures the system data into a digital environment. Significant benefits of MBSE includes a reduction in the time in performing systems engineering activities and an improvement higher fidelity data production. As more Systems Engineers are using MBSE, the models it produces are becoming the source of truth for Systems Engineering artifacts. As we move towards using these models as the source of truth, a more rigorous Configuration Management (CM) infrastructure is needed. Many of the MBSE tools provide CM options but utilizing them efficiently and effectively can be challenging. More rigorous methods and tools are needed to assist with keeping track of changes in the model, making sure inadvertent changes to baseline data did not occur, visibility of changes in the different model versions, and the impacts of changes to the models. System engineers and configuration management personnel from the Power and Propulsion Element (PPE) project at NASA Glenn Research Center have been working to develop a modeling construct that allows models to be the source of truth and maintain a configuration managed baseline. This paper presents a process that leverages the existing CM tools and describes how PPE used this process to manage changes more rigorously. It will describe the process behind building the model architecture that utilizes the MBSE tool capabilities and the configuration management process. It will contain some of the advantages and disadvantages of the architecture that the PPE project had settled upon utilizing, as well as some enhanced capabilities that the PPE MBSE team has developed.

MBSE↗

Thermal Analysis of Refueling Propellant Systems for PPE

To support the sustainability of Gateway, approach the challenge of sustainable presence beyond low earth orbit, and provide proving grounds for future missions beyond the surface of the moon, refueling capabilities must be incorporated into Gateway. The objective is to replenish propellants into the Power and Propulsion Element (PPE) from the European System Providing Refueling, Infrastructure and Telecommunications (ESPIRIT) through the Habitation and logistics outpost (HALO). PPE refueling will consist of a bipropellant transfer system, as well as a main propellant transfer system. Refueling the Power and Propulsion Element in near rectilinear halo orbit can present various issues, and to thermally maintain the refueling system during this event requires diligent planning and thermal design. Presently, a thermal model exists to analyze the components of the refueling system as the development of PPE continues. The analysis from the thermal model will verify the integrity of the all the components during a refueling event throughout the duration of the mission given various environmental differences. To confidently refuel PPE, thermal analysis, and various tests of the refueling components, must be completed to achieve the desired sustainability of Gateway.

Ethan Sparks↗

PPE Electric Propulsion Advancing to CDR: 12kW String

String level testing is a vital part of electric propulsion development. With the Power and Propulsion Element (PPE) spacecraft flying two new models of Hall Thrusters, this work is even more critical. PPE will have both 6kW and 12kW thruster strings onboard, all powered by Maxar power processing units (PPU). Both strings have recently undergone end-to-end string level hot fire testing to verify the ability of all components to work together. This entails operating the thruster with the Xenon Flow Controller (XFC) and PPUs under both nominal and off-nominal conditions to stress the system and determine weak points. Such testing has long been a standard Maxar practice since our first 1.5kW electric propulsion system in 2004. This paper will focus on Phase 1 of the 12kW testing recently completed at NASA Glenn. The primary conclusion of the test effort was that the 12kW string operated nominally and that the PPU and XFC could operate the thruster within specifications.

Electric propulsion↗

Power and Propulsion Element (PPE) Spacecraft Reference Trajectory Document

This document captures example reference trajectories for the PPE including a reference delivery orbit and orbit maintenance, an example cislunar orbit transfer and end-of-mission (EOM) disposal trajectory. The flexibility of electric propulsion offers, by its low thrust nature, multiple different trajectory options to transfer from one orbit to another. The trajectories captured in this document are representative examples of a low thrust transfer from the NRHO and to multiple cislunar orbits. This document provides a consistent set of data from mission design to be used in the design of the vehicle capable of flying the trajectory described. The data in this document will be used to create conference papers. In order to do so, we are ending this document through for external release.

Melissa L Mcguire↗

SPACE-Gateway: Modeling the Electrical Performance of the Gateway Power & Propulsion Element (PPE) Solar Arrays

The System Power Analysis for Capability Evaluation (SPACE) computer model was originally developed in 1988 at NASA Glenn Research Center to model the International Space Station (ISS) electrical power system (EPS). Since then, SPACE development has continued with the rise of new NASA human spaceflight missions. Today, SPACE’s uniquely complex and robust solar array model is being leveraged to model the solar arrays on the Gateway Power & Propulsion Element (PPE) for NASA's Artemis Program. This presentation will discuss the model’s integrated features, including its solar cell current-voltage (IV) curve, degradation, temperature, and on-orbit shadowing components. The presentation will also discuss recent SPACE advancements to meet the needs of NASA's latest spaceflight missions.

SPACE↗

Crowdsourcing for Innovative Personal Protection Technology

Personal protective equipment (PPE) plays a vital role in safeguarding workers from workplace hazards and minimizing exposure to harmful substances or conditions. To meet the changing needs and challenges faced by workers in various industries, PPE is continuously evolving. As new technologies emerge, advances in materials, design, and functionality contribute to PPE improvements. By incorporating personal protective technology (PPT) into traditional PPE, worker safety and well-being can be further enhanced. Crowdsourcing can harness a wide range of perspectives and expertise to identify novel technologies, materials, designs, or applications that can revolutionize PPE and improve worker protection. Partnering with the National Aeronautics and Space Administration (NASA) Center for Center of Excellence for Collaborative Innovation (CoECI), the National Institute for Occupational Safety and Health (NIOSH) National Personal Protection Technology Laboratory (NPPTL) launched three crowdsourcing challenges. These challenges aimed to promote innovation in several PPE areas: protective clothing, counterfeit respirators, and respirator fit. Preliminary results produced promising technologies and approaches promoting improved awareness, comfort, adaptability, and effectiveness against workplace hazards.

crowdsourcing↗

Center for Macromolecular Crystallography, University of Alabama in Birmingham

Porcine pancreatic elastase (PPE) crystals grown under microgravity conditions on mission STS-26 of the Space Shuttle Discovery were shown to diffract to considerably higher resolution than the best PPE crystals grown by us on the ground. We have now independently refined both the microgravity and ground-based data. Preliminary results of these refinements are summarized. These results show nearly a doubling of experimental diffraction data for this structure, exceeding 1.3 A resolution. Improved phase information derived from the refined structure of PPE based on this microgravity data has allowed us to interpret previously-uninterpretable electron density obtained from ground-based crystals of a complex of PPE with a chemically-reactive inhibitor. Intermediate stages in the enzyme-inhibitor reaction mechanism in the crystal can now be directly observed. Further refinement of PPE structures is in progress.

Navia, Manuel A.↗

Research on Personal Protective Equipment for Dual-Use Technology and Technology Transfer

The National Aeronautics and Space Administration (NASA) places highest priority on the safety of its astronauts and support personnel. Because this is so, and to ensure the continuation of this safety, the agency has undertaken to thoroughly research and develop and provide personal protective equipment (PPE) and individual life support systems (LSS) in support of manned spaceflight. It is probable that technology developed for manned spaceflight in the field of PPE and individual LSS can be utilized in certain industrial/commercial endeavors. In an attempt to determine these other uses for this PPE and individual LSS, the Space Suit Systems Branch of the NASA JSC Crew Systems Division initiated a research project designed to access potential common technology that could benefit industry. Such dual-use technology transfer could eventually involve a joint effort by Government and industry. The research project took place over several months and involved discussions with various manufacturers/suppliers/users, as well as regulatory agencies and industries, of PPE and individual LSS. Research data was compiled and evaluated and a summary of significant findings is presented for identifying and establishing opportunities for future cooperation between Government and industry in the field of PPE and individual LSS.

Driggers, Donald C.↗

Large Satellite Bus Reliability

NASA is proposing to build a small space station in Cis-lunar orbit called Deep Space Gateway (DSG). At the heart of the DSG is the Power and Propulsion Element (PPE) which is conceptually similar to previously designed and operated satellite buses. A satellite bus is composed of the satellite spacecraft infrastructure minus the payload, and generally includes power, propulsion, avionics, and guidance, navigation and control. In November of 2017, five companies were awarded contracts by NASA to research PPE designs. In order to better understand the reliability of large satellite buses which may be the starting point of the PPE, NASA used Weibull analysis to evaluate spacecraft with similar masses and design life to the PPE. In addition, a subset of the large satellites which had satellite buses manufactured by any one of the five companies was also evaluated. This paper provides the results of the reliability analysis and compares the reliability of the general population of large satellites to the reliability associated with large satellite buses manufactured by the five companies currently studying PPE options.

Bus↗

Overview of the Lunar Transit Trajectory Performed by the Power and Propulsion Element of NASA’s Gateway

NASA has committed to returning to the moon, landing the first woman and the next man on its surface. To support a sustained lunar presence, NASA is designing an orbital platform to be assembled in an orbit near the moon called the Near Rectilinear Halo Orbit (NRHO). This platform is known as the Gateway and its purpose it to support missions primarily to the lunar south pole. As NASA continues to study ways to reduce the cost of lunar exploration, a simplification implemented in 2020combinedthe first two elements of the Gateway, the Power and Propulsion Element (PPE) and NASA’s Habitation and Logistics Outpost (HALO), onto a single commercial launch vehicle (CLV). When launched together, the PPE and HALO make up the first two elements of NASA’s Gateway and exceed the performance capacity of commercially available launch vehicles to deliver directly to the moon. The delivery of the Gateway is enabled by and takes advantage of the high efficiency of the PPEs high-power Solar Electric Propulsion (SEP) system to transfer a significant starting mass from an initial Earth orbit to final insertion into the NRHO. The PPE is a 50-kW class high power solar electric propulsion stage comprised of two different types of electric thruster strings. The SEP system is operated in two different modes, a high thrust and high Isp (specific impulse), to both maximize the final delivered mass and attempt to minimize the time spent in the Van Allen Belts early in the transit trajectory. Additionally, this SEP system brings the capability to the assembled Gateway for transfer between orbits in cislunar space. This paper captures the preliminary low thrust lunar transfer reference trajectory to be flown by the PPE it delivers itself and HALO via a spiral trajectory from launch vehicle insertion to insertion into the NRHO as well as a preliminary reference round trip transfer of the Gateway from the NRHO to a Distant Retrograde Orbit (DRO) using the PPE. Once in its final NRHO, the Gateway is being designed to enable long duration human and robotic exploration of the lunar south pole as a precursor to Mars. The Gateway’s low thrust lunar transit trajectory is envisioned to prove out the application of and flight of a high-power SEP system as a demonstration of technologies applicable to the enabling of future human space exploration.

human exploration↗

An Extensible Perturbed Parameter Ensemble for the Community Atmosphere Model Version 6

This paper documents the methodology and preliminary results from a Perturbed Parameter Ensemble (PPE) technique, where multiple parameters are varied simultaneously and the parameter values are determined with Latin hypercube sampling. This is done with the Community Atmosphere Model version 6 (CAM6), the atmospheric component of the Community Earth System Model version 2 (CESM2). We apply the PPE method to CESM2-CAM6 to understand climate sensitivity to atmospheric physics parameters. The initial simulations vary 45 parameters in the microphysics, convection, turbulence and aerosol schemes with 263 ensemble members. These atmospheric parameters are typically the most uncertain in many climate models. Control simulations are analyzed and targeted simulations to understand climate forcing due to aerosols and fast climate feedbacks. The use of various emulators is explored in the multi- dimensional space mapping input parameters to output metrics. Parameter impacts on various model outputs, such as radiation, cloud and aerosol properties are evaluated. Machine learning is also used to probe optimal parameter values against observations. Our findings show that using PPE is a valuable tool for climate uncertainty analysis. Furthermore, by varying many parameters simultaneously, we find that many different combinations of parameter values can produce results consistent with observations, and thus careful analysis of tuning is important. The CESM2-CAM6 PPE is publicly available, and extensible to other configurations to address questions of other model processes in the atmosphere and other model components (e.g. coupling to the land surface).

Machine learning↗

Application of Solar Electric Propulsion to the Low Thrust Lunar Transit of the Gateway Power and Propulsion Element

NASA has committed to returning to the moon, landing the first woman and the next man on its surface. To support a sustained lunar presence, NASA will assemble an orbital platform in a quasi-stable orbit near the moon known as a Near Rectilinear Halo Orbit (NRHO). This platform, known as Gateway, will support long duration exploration missions targeting the lunar south pole. An architecture simplification implemented in 2020 combined the first two elements of the Gateway together onto a single commercial launch vehicle (CLV). When launched, the Power and Propulsion Element (PPE) and the Habitation and Logistics Outpost (HALO) will form the initial capability of NASA’s Gateway. The PPE, with its high-power Solar Electric Propulsion (SEP) system, will propel the combined vehicle from an elliptical Earth parking orbit to the target NRHO. A transit of such a large mass, delivered to the moon from a single launch vehicle, is only made possible using the highly efficient SEP system. Delivering the same mass via more traditional chemical propulsion systems would require major modifications to the mission architecture, significantly more propellant mass, and could necessitate the use of a more powerful launch vehicle. This paper describes the design of the nominal low-thrust transit by which Gateway will be delivered to the NRHO utilizing the PPE SEP system. Additionally, this paper captures how the unique capabilities of the PPE electric propulsion system have guided the design of the trajectory and how mission requirements have, in turn, impacted the maturation of the SEP system.

electric propulsion↗

Power and Propulsion Element Steerable High Gain Antenna Lunar Transit Thermal Analysis Tracking Methodology

The Power and Propulsion Element (PPE) is an ion thruster propulsion spacecraft developed as an element of Space Reactor (SR-1) Freedom to provide propulsion, communications and power for the spacecraft. PPE was originally being developed for the use with the lunar orbiting space station Gateway as one of the first two planned elements. PPE was to be launched with the Habitation and Logistics Outpost (HALO) element in a configuration called the Co-Manifested Vehicle (CMV) that would arrive at a Near-Rectilinear Halo Orbit (NRHO) around the Moon via a lunar transit spiral trajectory phase. The PPE communication system is equipped with two Steerable High Gain Antennas (SHGA) each steered by a two-axis gimbal (TAG) mechanism. A thermal analysis was conducted during the near-Earth spiral phase of the mission using Thermal Desktop (TD). This analysis utilized multiple axis Earth tracking articulators in combination with SINDA system internal environmental heating symbols to produce accurate Earth ground station tracking communication system temperatures. This presentation provides an overview of the communication system thermal model and the analysis methodology.

Thermal Analysis↗