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Miniature 1-ampere, 1-watt pyrotechnic actuator enclosed in flexible metal bellows. Bellows confines outgassing products, and pyrotechnic shock reduction achieved by action of bellows, gas cushion within device, and minimum use of pyrotechnic material. Actuator inexpensive, compact, and lightweight.
Design of structures and equipment to reduce shock loads induced by pyrotechnics and explosive devices - Vol. 6
Pyrotechnic shock isolation mount for protecting spacecraft equipment
Review of comparative pyrotechnic shock outputs of various electro-explosive release devices that have been obtained in tests of an instrumented spacecraft structure. This research uses pyrotechnic shock spectra levels as an indicator of shock environment severity in support of a program of pyrotechnic device analysis and redesign intended to reduce shock generation.
The proceedings of the 57th Shock and Vibration Symposium are presented. In part 1 is presented the welcoming and the keynote address along with invited papers such as, Dynamic Testing - Seven Years Later. Papers from the Nondevelopment Items workshop such as, Guidelines for Qualifying Nondevelopment Equipment to Shock and Vibration, are presented. And from the Pyrotechnic Shock Workshop the paper entitled, Designing Electronics for Pyrotechnic Shock, is presented.
The development of pyrotechnic shock testing is prompted by requirements created by pyrotechnic devices. At the present time there are no standard techniques for the production of a given pulse. At the Jet Propulsion Laboratory a device has been developed which appears to be promising as a general-purpose laboratory tool. This paper concerns the development of that device.
Pyrotechnic shock analysis and testing methods for Ranger and Mariner spacecraft measurements
Statistical analysis of pyrotechnic shock data from Ranger and Mariner test programs
An investigation of laboratory measurement and analysis of pyrotechnic shock is described which was prompted when two separate facilities produced discrepant pyrotechnic-shock data while testing Mariner Jupiter/Saturn 1977 spacecraft hardware. Both testing facilities are thoroughly examined to find a possible cause for the discrepancies, and it is noted that one facility incorporated an FM tape recorder operating at 60 in./sec with a frequency response of 20 kHz while the other incorporated a tape recorder operating at 120 in./sec with a frequency response of 80 kHz. It is found that the discrepancies were a direct result of the inadequate recording frequency response of the tape recorders. Other factors involved in obtaining more accurate data are discussed.
An investigation is described into the laboratory measurement and analysis of pyrotechnic shock which was prompted at JPL when two separate facilities generated discrepant pyrotechnic shock data while testing Mariner Jupiter/Saturn 1977 spacecraft hardware. Both of the testing facilities were surveyed. The only difference noted was in the FM tape recorders used to record the data. One facility used a tape recorder operating at 60 in./sec with a frequency response of 20 kHz; the other used a tape recorder operating at 120 in./sec with a frequency response of 80 kHz. The accelerometers, cables, charge amplifiers, and mechanical setups were identical.
It has been more than forty years since the pyrotechnic shock scaling method was introduced. The scaling method estimates the attenuation of the Shock Response Spectrum (SRS) based on the distance from the source, structural configurations, types of structural joints and interfaces, and intervening structure [1]. The method has been successfully used in the spacecraft community countless times and still is frequently used to develop pyrotechnic shock requirements at various levels of assembly of a spacecraft. However, since the method was derived empirically from a limited set of shock test data [2], the aerospace community has been looking for an alternative approach. In this paper, a computational scaling method based on Statistical Energy Analysis (SEA) is re-visited. SEA is traditionally used as a method for investigating the diffusion of acoustic and vibratory energies of a system at steady-state [3]. Previously, an approach using the SRS as an acceleration constraint condition to the SEA model was introduced to estimate the attenuation from a shock source [4,5]. In the current investigation, additional examples are provided to further validate the approach. In addition, responses in the time domain are produced by the Local Modal Phase Reconstruction (LMPR) approach which was recently introduced to the community [6].
A study of laboratory measurement and analysis of pyrotechnic shock prompted by a discrepancy in preliminary Mariner Jupiter/Saturn shock test data is reported. It is shown that before generating shock response plots from any recorded pyrotechnic event, a complete review of each instrumentation and analysis system must be made. In addition, the frequency response capability of the tape recorder used should be as high as possible; the discrepancies in the above data were due to inadequate frequency response in the FM tape recorders. The slew rate of all conditioning amplifiers and input converters must be high enough to prevent signal distortion at maximum input voltage; amplifier ranges should be selected so that the input pulse is approximately 50% of full scale; the Bessel response type should be chosen for digital shock analysis if antialiasing filters are employed; and transducer selection must consider maximum acceleration limit, mounted resonance frequency, flat clean mounting surfaces, base bending sensitivity, and proper torque.
Pyrotechnic shock data associated with structure cutting charges consisting of mild detonating fuse and flexible linear shaped charge - Vol. 2
A technique for simulating high g level pyrotechnic shocks is described and the results of applying the technique to obtain the MIL-STD-1540A shock spectrum with a maximum acceleration of 18,000g at 2,000 Hz are presented. Designing the resonant beam and plate on which the test unit is mounted, and generating a proper impulsive load on them, were the essentials of the technique. One dimensional stress wave and Euler equations were employed in the design. A metal pendulum hammer was used to generate the impulsive load.
To evaluate the potential for spacecraft damage caused by activation of pyrotechnic mechanisms, pyrotechnic shock tests were conducted on three configurations: pin-pullers on an orthogonal double Hopkinson bar arrangement, pin-pullers on a mock-up of the HALOE (Halogen Occultation Experiment) structure, and a section of separation joint on a single Hopkinson bar. Strains and accelerations were measured. The strains were converted to output stresses, forces and moments. Acceleration shock response spectra are presented for both acceleration- and force-time signals. The devices were attached to the Hopkinson bars with adaptors, which are typical of attachments used in practice. In order to predict the effect of the adaptors, finite element models of the adaptor-bar combinations were analyzed and results are presented with regard to grid size, time interval, and frequency range required to predict the response to pulses of 10 and 100 microsecond duration.
Mass loading effects on pyrotechnic shock environment of aerospace systems
Performance demonstrations and comparisons were made on six flight type pyrotechnic separation nut designs, two of which are standard designs in current use, and four of which were designed to produce low shock on actuation. Although the shock performances of the four low shock designs are considerably lower than the standard designs, some penalties may be incurred in increased volume, weight, or complexity. These nuts, and how they are installed, can significantly influence the pyrotechnic shock created in spacecraft structures. A high response monitoring system has been developed and demonstrated to provide accurate performance comparisons for pyrotechnic separation nuts.
During the initial certification test of the forward structural attachment of the space shuttle orbiter to the external tank, pyrotechnic shock from actuation of the separation device resulted in structural failure of the thermal protection tiles surrounding the attachment. Because of the high shock associated with the separation bolt, the development of alternative low shock separation designs was initiated. Two concepts that incorporate a 5.08 centimeter frangible nut as the release device were developed and tested.