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At least 19 records

Some observations of the effects of radial distortions on performance of a transonic rotating blade row

A single rotating blade row was tested with two magnitudes of tip radial distortion and two magnitudes of hub radial distortion imposed on the inlet flow. The rotor was about 50 centimeters (20 in.) in diameter and had a design operating tip speed of approximately 420 meters per second (1380 ft/sec). Overall performance at 60, 80, and 100 percent of equivalent design speed generally showed a decrease (compared to undistorted flow) in rotor stall margin with tip radial distortion but no change, or a slight increase, in rotor stall margin with hub radial distortion. At design speed there was a decrease in rotor overall total pressure ratio and choke flow with all inlet flow distortions. Radial distributions of blade element parameters are presented for selected operating conditions at design speed.

Sandercock, D. M.

Performance with and without inlet radial distortion of a transonic fan stage designed for reduced loading in the tip region

A transonic compressor stage designed for a reduced loading in the tip region of the rotor blades was tested with and without inlet radial distortion. The rotor was 50 cm in diameter and designed for an operating tip speed of 420 m/sec. Although the rotor blade loading in the tip region was reduced to provide additional operating range, analysis of the data indicates that the flow around the damper appears to be critical and limited the stable operating range of this stage. For all levels of tip and hub radial distortion, there was a large reduction in the rotor stall margin.

Schmidt, J. F.

Discorpy : algorithms and software for camera calibration and correction

Camera or lens-based detector calibration is essential for spatial accuracy in applications like dimensional tomography, optical metrology, and computer vision. Many methods and software exist yet there is still a lack of approaches that achieve both high accuracy and robustness while being easy to use and capable of handling a wide range of distortions. Radial lens distortion is common in high-resolution X-ray detector optics used in parallel-beam tomography at synchrotrons. Achieving sub-pixel accuracy requires calibrating with an optical target image. Although methods for characterizing radial distortion are well established, acquired images often also include perspective distortion and optical center offset. Here, we present our approaches to individually characterize and correct both types of distortion using a single calibration image, implemented in the Discorpy software.

36 MATERIALS SCIENCE

Effect of slotted casing treatment on performance of a multistage compressor

A J85-13 engine was equipped with a compressor case that allowed changes to the case wall over the rotor tips of six of its eight stages. The engine was tested with four inlet configurations: uniform inlet flow, 180 degree circumferential distortion, hub radial distortion, and tip radial distortion. Slotted inserts were installed in the first three stages, and the compressor was mapped under similar conditions. Overall compressor performance obtained with tip treatment was inferior to the performance for the compressor's normal operating range. Pumping capacity with the slotted inserts was reduced. Overall compressor efficiency was reduced 1 to 2 percent with the slotted rings installed for 90 and 100 percent corrected engine speeds.

Moss, J. E., Jr.

Inlet Vortex Generator Design for the X-59 Low Boom Flight Demonstrator

An array of vortex generators was designed for the X-59 Low Boom Flight Demonstrator aircraft inlet. Prior to the a High Speed Inlet Distortion Test, concern regarding potentially high measurements of steady state or dynamic distortion prompted an effort to examine the use of passive flow control to reduce distortion levels. Design of experiments methodology was used to develop two matrices of vortex generators placed inside the inlet serpentine duct and upstream of the inlet on the compression surface, varying on several geometric parameters. Reynolds-Averaged Navier-Stokes simulations were performed using the FUN3D flow solver at Mach 1.45 to analyze the impact of each configuration on total pressure recovery, circumferential distortion, and radial distortion. Results from simulations of the baseline aircraft are compared with data acquired in the NASA Glenn Research Center’s 8- by 6-foot Supersonic Wind Tunnel. A vortex generator configuration with vanes placed upstream of the inlet terminal shock was shown to significantly increase total pressure recovery and decrease circumferential distortion with no penalty to radial distortion levels. Inlet mass flow sweeps at Mach 1.45, 0.6, and 0.3 indicated no detrimental effects from the vanes at off-design conditions.

Vortex generators

Inlet Vortex Generator Design for the X-59 Low Boom Flight Demonstrator

An array of vortex generators was designed for the X-59 Low Boom Flight Demonstrator aircraft inlet. Prior to the a High Speed Inlet DistortionTest, concern regarding potentially high measurements of steady state or dynamic distortion prompted an effort to examine the use of passive flow control to reduce distortion levels. Design of experiments methodology was used to develop two matrices of vortex generators placed inside the inlet serpentine duct and upstream of the inlet on the compression surface, varying on several geometric parameters. Reynolds- Averaged Navier-Stokes simulations were performed using the FUN3D flow solver at Mach 1.45 to analyze the impact of each configuration on total pressure recovery, circumferential distortion, and radial distortion. Results fromsimulations of the baseline aircraft are compared with data acquired in the NASA Glenn Research Center’s 8- by 6-foot SupersonicWind Tunnel. A vortex generator configuration with vanes placed upstream of the inlet terminal shock was shown to significantly increase total pressure recovery and decrease circumferential distortion with no penalty to radial distortion levels. Inlet mass flow sweeps at Mach 1.45, 0.6, and 0.3 indicated no detrimental effects from the vanes at off-design conditions.

Vortex generators

Effect of screen-induced total-pressure distortion on axial-flow compressor stability

An experimental investigation was made to determine the effects of screen-induced total-pressure distortions on two J85-GE-13 turbojet engines. Results were compared to those from a previous program run with a third engine. All compressors were found to be sensitive to a critical angle of circumferential distortion equal to 60 deg., and they all adhered closely to the parallel compressor model. The sensitivity of compressor exit pressure to virtually any type of distortion pattern can be determined by defining stall lines for undistorted, hub radial distorted, and tip radial distorted inflows. The effect of multiple sectors of circumferential distortion is defined.

Calogeras, J. E.

Effect of rotor meridional velocity ratio on response to inlet radial and circumferential distortion

Three single transonic fan stages, each having a different meridional velocity ratio across its rotor, were tested with two magnitudes of tip radial distortion and with a 90 deg circumferential distortion imposed on the inlet flow. The rotor with the lowest meridional velocity ratio (less than 0.9 at the tip) demonstrated the least degradation of performance due to these distortions. Loss and deviation angle data (as needed for performance prediction with radial distortion) calculated along actual streamlines for radially distorted flow and correlated against diffusion factor, showed consistent agreement with data calculated along design streamlines for undistorted flow.

Sanger, N. L.

Experimental Investigation of Expanded Duct Sections and Screens for Reducing FLow Distortions at Subsonic Flows

An investigation of expanded duct sections and the effect of their design parameters on flow distortion over a duct Mach number range of 0.19 to 0.67 was conducted in the small tunnel facility of the Lewis Research Center. The parameters investigated were: (1) entrance angle of expanded section, (2) length of expanded section, (3) area ratio of expanded section, (4) location of expanded section relative to the engine face, and (5) the use of screens of varying solidities and mesh. Expansion half-angles of deg, 15 deg, and 30 deg reduced the total-pressure distortions induced in the duct. The larger expansion angles reduced circumferential distortion more effectively than radial distortion. However, the half-angle of 15 deg appeared to be optimum for reducing both radial and circumferential distortions while still maintaining a high total-pressure recovery. Increasing the expanded-section area ratio and increasing the expanded-section lengths with-the 150 expansion half-angle led to less total-pressure distortion with no appreciable loss in pressure recovery. Screens incorporated in the expanded section indicated that 22.2-percent- solidity screens decreased distortion still further.while 37.3-percent- solidity screens generally increased distortion above that of a constant- area duct incorporating the same solidity screen.

Chiccine, Bruce G.

Two-stage fan. 2: Data and performance with redesigned second stage rotor uniform and distorted inlet flows

A two-stage fan with a first rotor tip speed of 1450 ft/sec (441.96 m/sec) and no inlet guide vanes was tested with uniform and distorted inlet flows, with a redesigned second rotor having a part span shroud to prevent flutter, with variable-stagger stators set in nominal positions, and without rotor casing treatment. The fan achieved a pressure ratio 2.8 at a corrected flow of 185.4 lbm/sec (84.0 kg/sec), an adiabatic efficiency of 85.0 percent, and a stall margin of 12 percent. The redesigned second rotor did not flutter. Tip radial distortion reduced the stall margin at intermediate speed, but had little effect on stall margin at high or low speeds. Hub radial distortion reduced the stall margin at design speed but increased stall margin at low speed. Circumferential distortion reduced stall pressure ratio and flow to give approximately the same stall lines with uniform inlet flow. Distortions were attenuated by the fan. For Vol. 1, see N74-11421.

Messenger, H. E.

An experimental investigation of two large annular diffusers with swirling and distorted inflow

Two annular diffusers downstream of a nacelle-mounted fan were tested for aerodynamic performance, measured in terms of two static pressure recovery parameters (one near the diffuser exit plane and one about three diameters downstream in the settling duct) in the presence of several inflow conditions. The two diffusers each had an inlet diameter of 1.84 m, an area ratio of 2.3, and an equivalent cone angle of 11.5, but were distinguished by centerbodies of different lengths. The dependence of diffuser performance on various combinations of swirling, radially distorted, and/or azimuthally distorted inflow was examined. Swirling flow and distortions in the axial velocity profile in the annulus upstream of the diffuser inlet were caused by the intrinsic flow patterns downstream of a fan in a duct and by artificial intensification of the distortions. Azimuthal distortions or defects were generated by the addition of four artificial devices (screens and fences). Pressure recovery data indicated beneficial effects of both radial distortion (for a limited range of distortion levels) and inflow swirl. Small amounts of azimuthal distortion created by the artificial devices produced only small effects on diffuser performance. A large artificial distortion device was required to produce enough azimuthal flow distortion to significantly degrade the diffuser static pressure recovery.

Eckert, W. T.

F/A-18A Inlet Flow Characteristics During Maneuvers with Rapidly Changing Angle of Attack

The performance and distortion levels of the right inlet of the F/A-18A High Alpha Research Vehicle were assessed during maneuvers with rapidly changing angle-of-attack at the NASA Dryden Flight Research Center, Edwards, California. The distortion levels were compared with those produced by current inlet-engine compatibility evaluation techniques. The objective of these analyses was to determine whether the results obtained for steady aerodynamic conditions were adequate to describe the inlet-generated distortion levels that occur during rapid aircraft maneuvers. The test data were obtained during 46 dynamic maneuvers at Mach numbers of 0.3 and 0.4. Levels of inlet recovery, peak dynamic circumferential distortion, and peak dynamic radial distortion of dynamic maneuvers for a General Electric F404-GE-400 turbofan engine were compared with estimations based on steady aerodynamic conditions. The comparisons were performed at equivalent angle-of-attack, angle-of-sideslip, and Mach number. Results showed no evidence of peak inlet distortion levels being elevated by dynamic maneuver conditions at high angle-of-attack compared with steady aerodynamic estimations. During sweeps into high angle-of-attack, the peak distortion levels of the dynamic maneuvers rarely rose to steady aerodynamic estimations. The dynamic maneuvers were shown to be effective at identifying conditions when discrete changes in inlet behavior occur.

Yuhas, Andrew J.

Optimal Flow Control Design

In support of the Blended-Wing-Body aircraft concept, a new flow control hybrid vane/jet design has been developed for use in a boundary-layer-ingesting (BLI) offset inlet in transonic flows. This inlet flow control is designed to minimize the engine fan-face distortion levels and the first five Fourier harmonic half amplitudes while maximizing the inlet pressure recovery. This concept represents a potentially enabling technology for quieter and more environmentally friendly transport aircraft. An optimum vane design was found by minimizing the engine fan-face distortion, DC60, and the first five Fourier harmonic half amplitudes, while maximizing the total pressure recovery. The optimal vane design was then used in a BLI inlet wind tunnel experiment at NASA Langley's 0.3-meter transonic cryogenic tunnel. The experimental results demonstrated an 80-percent decrease in DPCPavg, the reduction in the circumferential distortion levels, at an inlet mass flow rate corresponding to the middle of the operational range at the cruise condition. Even though the vanes were designed at a single inlet mass flow rate, they performed very well over the entire inlet mass flow range tested in the wind tunnel experiment with the addition of a small amount of jet flow control. While the circumferential distortion was decreased, the radial distortion on the outer rings at the aerodynamic interface plane (AIP) increased. This was a result of the large boundary layer being distributed from the bottom of the AIP in the baseline case to the outer edges of the AIP when using the vortex generator (VG) vane flow control. Experimental results, as already mentioned, showed an 80-percent reduction of DPCPavg, the circumferential distortion level at the engine fan-face. The hybrid approach leverages strengths of vane and jet flow control devices, increasing inlet performance over a broader operational range with significant reduction in mass flow requirements. Minimal distortion level requirements are met using vanes alone, avoiding engine stall and increasing robustness of this hybrid inlet flow control approach. This design applies to aerospace applications needing flush-mounted boundary-layer-ingesting inlets.

Allan, Brian

High loading, 1800 ft/sec tip speed, transonic compressor fan stage. 2: Final report

Tests were conducted on a 0.5 hub/tip ratio, single-stage fan-compressor designed to produce a pressure ratio of 2.285 an efficiency of 84 percent with a rotor tip speed of 1800 feet per second. A peak efficiency of 82 percent was achieved by the stage at a stall margin of 6.5 percent. Tests showed that stall-limit line was slightly sensitive to tip-radial distortion, but stall-line improvements were noted when the stage was subjected to circumferential and hub-radial flow distortions. Rotor blade passage and trailing edge shock positions were inferred from static pressure contours over the rotor tips.

Morris, A. L.

Identification of Best Practices for Predicting Inlet Performance Using FUN3D Part 2: Installed Inlets.

A series of studies were performed to assess the impacts of boundary condition type and placement, grid refinement, and modeling parameters such as turbulence model and flux limiter on the predicted inlet performance for installed inlet configurations using the FUN3D flow solver. Two configurations were considered for the study; a wall-mounted Boundary Layer Ingestion (BLI) inlet and the C607 propulsion model tested in the 8x6 Supersonic Wind Tunnel at the NASA Glenn Research Center. The results of the studies were to be used to recommend best practices, as well as to assess the accuracy of FUN3D for inlet predictions. The results of BLI inlet stud-ies showed a minimal impact of grid refinement on the predicted inlet performance for a constant mass flow rate through the inlet. For the C607 propulsion model, the results showed that while the FUN3D predictions at the Aerodynamic Inter-face Plane (AIP) qualitatively agree with the experimental data, FUN3D showed a tendency to overpredict the circumferential distortion metric (IDCmax) and un-derpredict both the radial distortion metric (IDRmax) and the pressure recovery at the AIP (PRAIP ), with the differences between FUN3D and the experimental data increasing with increasing grid refinement and Mach number. Additionally, the outflow boundary location studies performed for both geometries showed that the solution at the AIP was not significantly impacted by the outflow boundary location as long as it was not placed at the location of the AIP. The modeling parameter studies did not indicate a path forward for improved predictions for either inlet con-figuration. Finally, comparisons between the mass flow plug and outflow geometry versions of the C607 propulsion model illustrated favorable agreement, which indi-cates that the differences observed are not caused by the outflow boundary model for this problem. This problem poses significant challenges to Reynolds-averaged Navier-Stokes (RANS) solvers due to the presence of shocks and flow separation in the inlet.

FUN3D

High-tip-speed, low-loading transonic fan stage. Part 3: Final report

Tests were conducted on a high-tip-speed, low-loading transonic fan stage to determine the performance and inlet flow distortion tolerance of the design. The fan was designed for high efficiency at a moderate pressure ratio by designing the hub section to operate at minimum loss when the tip operates with an oblique shock. The design objective was an efficiency of 86 percent at a pressure ratio of 1.5, a specific flow (flow per unit annulus area) of 42 lb/sec-sq. ft (205.1 kgm/sec-m sq), and a tip speed of 1600 ft/sec (488.6 m/sec). During testing, a peak efficiency of 84 percent was achieved at design speed and design specific flow. At the design speed and pressure ratio, the flow was 4 percent greater than design, efficiency was 81 percent, and a stall margin of 24 percent was obtained. The stall line was improved with hub radial distortion but was reduced when the stage was tested with tip radial and circumferential flow distortions. Blade-to-blade values of static pressures were measured over the rotor blade tips.

Ware, T. C.