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At least 19 records

DOE Zero Energy Ready Home Case Study: Shore Road Project - Old Greenwich, Connecticut

This case study describes a DOE Zero Energy Ready Home in Old Greenwich, CT, that scored HERS 40 without PV and HERS 27 with PV. This 4,100 ft2 custom home has 13-inch ICF basement walls and 11-inch ICF above-grade walls with a closed-cell spray foam-insulated roof deck, and a continuously running ERV. The house has a dual-fuel heat pump, an instantaneous condensing water heater, and 4.5-kW solar shingles.

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Roof and Attic Design Guidelines for new and retrofit Construction of Homes in Hot and Coild Climates

Some guidelines for improving the energy efficiency of roofs and attics are presented and are based on the research of the DOE Building Technology. The results of combined analytical and experimental studies were used to benchmark computer tools, which in turn, were used to simulate homes in hot and cold climates. Adding floor and roof insulation, above deck ventilation, radiant barriers, cool color shingle, metal or tile roofs, sealing the attic floor, sealing the duct system and sealing the attic were simulated to compute the cost of energy savings. Results are prioritized to help building owners make an informed economic decision when contemplating roof and attic retrofits. Sealing the attic floor is a top retrofit option. The sealed attic approach and a new prototype roof assembly an insulated and ventilated roof are good options for retrofit work but have paybacks ranging from 15 to 25 years. A new sealed attic concept was simulated and computations show its simple payback is about 10 to 12 years in hot and cold climates; its first cost is significantly reduced from that of a spray foam approach. For new construction the best option is to keep the ducts out of the attic, make sure the attic floor is sealed and add at least code level of insulation to the ceiling.

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Modular Zero Energy. BrightBuilt Home

Kaplan Thompson Architects (KTA) has specialized in sustainable, energy-efficient buildings, and they have designed several custom, zero-energy homes in New England. These zero-energy projects have generally been high-end, custom homes with budgets that could accommodate advanced energy systems. In an attempt to make zero energy homes more affordable and accessible to a larger demographic, KTA explored modular construction as way to provide high-quality homes at lower costs. In the mid-2013, KTA formalized this concept when they launched BrightBuilt Home (BBH). The BBH mission is to offer a line of architect-designed, high-performance homes that are priced to offer substantial savings off the lifetime cost of a typical home and can be delivered in less time. For the past two years, CARB has worked with BBH and Keiser Homes (the primary modular manufacturer for BBH) to discuss challenges related to wall systems, HVAC, and quality control. In Spring of 2014, CARB and BBH began looking in detail on a home to be built in Lincolnville, ME by Black Bros. Builders. This report details the solution package specified for this modular plan and the challenges that arose during the project.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Building America Case Study: BrightBuilt Home, Modular Zero Energy, Portland, Maine

Kaplan Thompson Architects (KTA) has specialized in sustainable, energy-efficient buildings, and they have designed several custom, zero-energy homes in New England. These zero-energy projects have generally been high-end, custom homes with budgets that could accommodate advanced energy systems. In an attempt to make zero energy homes more affordable and accessible to a larger demographic, KTA explored modular construction as way to provide high-quality homes at lower costs. In mid-2013, KTA formalized this concept when they launched BrightBuilt Home (BBH). The BBH mission is to offer 'a line of architect-designed, high-performance homes that are priced to offer substantial savings off the lifetime cost of a typical home and can be delivered in less time.' For the past two years, CARB has worked with BBH and Keiser Homes (the primary modular manufacturer for BBH) to discuss challenges related to wall systems, HVAC, and quality control. In Spring of 2014, CARB and BBH began looking in detail on a home to be built in Lincolnville, Maine, by Black Bros. Builders. This report details the solution package specified for this modular plan and the challenges that arose during the project.

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NorthernSTAR Project Overcoat: Exterior Insulation Strategies for 1.5-Story Roof Applications in Cold Climates

This is a repository for all NorthernSTAR Overcoat insulation retrofit projects. Both houses received Overcoat insulation retrofit on roof only, performed by Cocoon Insulation. 1 - St. Louis Park house - St. Louis Park, MN 2 - Edina house - Edina, MN In this second study, the team wished to analyze the before and after air-tightness data from roof only ETMMS retrofits on 1.5-story homes in cold and very cold climates. To identify homes to analyze, we reached out to our national network of energy professionals, home performance contractors, and general contractors who had expressed interest in promoting roof-only External Thermal Moisture Management System (ETMMS) to clients. Five projects by three contractors were submitted for consideration as they were being done to mitigate severe ice dams for homeowners. Only two of the five projects followed a roof only ETMMS protocol. Data from the other three projects, however, were reviewed with the air-tightness data of 250 roof-only, interior-applied energy retrofits on 1.5-story homes provided by three NorthernSTAR industry partners. These data represent homes in the general market as well as homes that were part of the state of Minnesota weatherization program.

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Reducing Thermal Losses and Gains With Buried and Encapsulated Ducts in Hot-Humid Climates

Thermal losses and gains from ductwork installed in unconditioned spaces—such as attics, crawl spaces, and garages—can contribute significantly to the overall heating and cooling loads of single-family residential buildings, with estimated duct losses ranging from 10%–45 %. The impact is particularly severe in hot climates where air conditioning dominates and extensive duct systems are typically located in hot attics. The duct system inefficiencies are greatest at peak demand conditions when the attic is hottest and run times are the highest. The thermal losses and gains at the three single-story houses in Florida monitored in this study accounted for 15%–35% of the annual pre-retrofit heating and cooling energy use and 6%–25% of the total pre-retrofit annual utility bill. Even though a number of existing methods can effectively move ducts into the conditioned space, they are not currently being widely implemented. Physically locating the ducts within the conditioned space is most often applicable only to new construction projects and requires planning during design. Attics can be insulated at the roof deck with closed-cell polyurethane foam (ccSPF) to reduce duct losses and infiltration rates, but this method has high up-front costs and the potential to increase loads on the building enclosure. In hot-dry climates, attic duct systems can be buried under loose-fill insulation at a significantly lower cost to reduce thermal loads. In hot-humid climates, however, condensation on the duct jacket can occur when the humidity in the attic is high.

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External Insulation of Masonry Walls and Wood Framed Walls

Exterior insulation is an effective means for increasing the overall thermal resistance of wall assemblies. It also has other advantages including improved water management and often increased airtightness of the building. The engineering basis and support work for exterior insulation, however, has not been conducted, resulting in obstacles for building official and building code acceptance. Additionally, water management strategies and integration practices for window systems, door systems, decks, balconies, and roof wall intersections have not been adequately developed. This gap also stands in the way of wider deployment. In this research project, the Building Science Corporation (BSC) developed baseline engineering analysis to support the installation of thick layers of exterior insulation (2 in. to 8 in.) on existing masonry walls and wood framed walls. Wood furring strips (fastened through the insulation back to the structure) were used as a cladding attachment location. Water management details necessary to connect the exterior insulated wall assemblies to roofs, balconies, decks, and windows were created as guidance for integrating exterior insulation strategies with other enclosure elements.

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Practical Application of Hygrothermal Modeling of West Coast Wood Deck Systems

Roofing systems—particularly in the western part of the United States—are often installed directly to a wood deck, with the building’s insulation below the deck. This construction assembly has a long track record of performance and generally has been used without consequence with traditional built-up roof systems. In recent years, there has been an increase in “conversation” in the roofing industry about anecdotal instances of wood deck deterioration being discovered a relatively short period of time after a roofing system has been installed. Investigations into these occurrences have generally concluded that interior moisture is condensing on the wood deck and causing rot. Hygrothermal modeling of specific roofing systems has confirmed these conclusions. These failures are not being caused by roofing system leaks but by the movement of moisture through the insulation and into the deck and roofing assembly. Unfortunately, these types of failures are becoming more common as the roofing industry (driven by a variety of influences, including regulatory mandate) moves from traditional built-up roofing systems in these markets to reflective membranes—either white or highly reflective “cool”-colored single-ply membranes or white reflective cap sheets. The application of reflective coating can also result in this type of failure....Based on the need for some practical guidelines, a research project was initiated with Oak Ridge National Laboratory’s (ORNL) Building Envelope Group to model the potential for wood deck deterioration under a variety of conditions and to provide guidelines for the amount of insulation that should be installed over a wood deck to reduce this risk.

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Airtightness Results of Roof-Only Air Sealing Strategies on 1-1/2 Story Homes in Cold Climates

In this second study on solutions to ice dams in 1-1/2 story homes, five test homes located in both cold and very cold climates were analyzed for air leakage reduction rates following modifications by independent contractors on owner-occupied homes. The reason for choosing this house type was they are very common in our area and very difficult to air seal and insulate effectively. Two projects followed a roof-only Exterior Thermal Moisture Management System (ETMMS) process. One project used an interior-only approach to roof air sealing and insulation. The remaining two projects used a deep energy retrofit approach for whole house (foundation wall, above grade wall, roof) air leakage and heat loss reduction. All were asked to provide information regarding project goals, process, and pre and post-blower door test results. Additional air leakage reduction data was provided by several NorthernSTAR Building America industry partners for interior-applied, roof-only modifications on 1-1/2 story homes. The data represents homes in the general market as well as homes that were part of the state of Minnesota weatherization program. A goal was to compare exterior air sealing methods with interior approaches. This pool of data enabled us to compare air tightness data from over 220 homes using similar air seal methods.

1 1/2 STORY BUNGALOW↗

Airtightness Results of Roof-Only Air Sealing Strategies on 1 ½-Story Homes in Cold Climates

In this second study on solutions to ice dams in 1-1/2 story homes, the NorthernSTAR Building America Partnership team analyzed five test homes located in both cold and very cold climates for air leakage reduction rates following modifications by independent contractors on owner-occupied homes. These homes were chosen for testing as they are common in Minnesota and very difficult to air seal and insulate effectively. Two projects followed a roof-only Exterior Thermal Moisture Management System (ETMMS) process. One project used an interior-only approach to roof air sealing and insulation. The remaining two projects used a deep energy retrofit approach for whole house (foundation wall, above grade wall, roof) air leakage and heat loss reduction. All were asked to provide information regarding project goals, process, and pre and post-blower door test results. Additional air leakage reduction data was provided by several NorthernSTAR industry partners for interior-applied, roof-only modifications on 1-1/2 story homes. The data represents homes in the general market as well as homes that were part of the state of Minnesota weatherization program. A goal was to compare exterior air sealing methods with interior approaches. This pool of data enabled the team to compare air tightness data from over 220 homes using similar air seal methods.

1 1/2 story bungalow↗

Building America Case Study: Project Overcoat: Airtightness Strategies and Impacts for 1-1/2 Story Homes, Minneapolis, Minnesota (Fact Sheet)

In this second study on solutions to ice dams in 1-1/2 story homes, five test homes located in both cold and very cold climates were analyzed for air leakage reduction rates following modifications by independent contractors on owner-occupied homes. The reason for choosing this house type was they are very common in our area and very difficult to air seal and insulate effectively. Two projects followed a roof-only Exterior Thermal Moisture Management System (ETMMS) process. One project used an interior-only approach to roof air sealing and insulation. The remaining two projects used a deep energy retrofit approach for whole house (foundation wall, above grade wall, roof) air leakage and heat loss reduction. All were asked to provide information regarding project goals, process, and pre and post-blower door test results. Additional air leakage reduction data was provided by several NorthernSTAR Building America industry partners for interior-applied, roof-only modifications on 1-1/2 story homes. The data represents homes in the general market as well as homes that were part of the state of Minnesota weatherization program. A goal was to compare exterior air sealing methods with interior approaches. This pool of data enabled us to compare air tightness data from over 220 homes using similar air seal methods.

1 1/2 STORY BUNGALOW↗

Building America Top Innovations 2012: Unvented, Conditioned Attics

This Building America Top Innovations profile describes Building America research showing an unvented attic insulated along the roof line provides better energy performance than a vented attic when HVAC ducts are located in the attic and there are numerous penetrations through the ceiling deck.

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External Insulation of Masonry Walls and Wood Framed Walls

The use of exterior insulation on a building is an accepted and effective means to increase the overall thermal resistance of the assembly that also has other advantages of improved water management and often increased air tightness of building assemblies. For thin layers of insulation (1” to 1 ½”), the cladding can typically be attached directly through the insulation back to the structure. For thicker insulation layers, furring strips have been added as a cladding attachment location. This approach has been used in the past on numerous Building America test homes and communities (both new and retrofit applications), and has been proven to be an effective and durable means to provide cladding attachment. However, the lack of engineering data has been a problem for many designers, contractors, and code officials. This research project developed baseline engineering analysis to support the installation of thick layers of exterior insulation on existing masonry and frame walls. Furthermore, water management details necessary to integrate windows, doors, decks, balconies and roofs were created to provide guidance on the integration of exterior insulation strategies with other enclosure elements.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Internal Roof and Attic Thermal Radiation Control Retrofit Strategies for Cooling-Dominated Climates

This project evaluates the cooling energy savings and cost effectiveness of radiation control retrofit strategies for residential attics in U.S. cooling-dominated climates. Usually, in residential applications, radiation control retrofit strategies are applied below the roof deck or on top of the attic floor insulation. They offer an alternative option to the addition of conventional bulk insulation such as fiberglass or cellulose insulation. Radiation control is a potentially low-cost energy efficiency retrofit strategy that does not require significant changes to existing homes. In this project, two groups of low-cost radiation control strategies were evaluated for southern U.S. applications. One uses a radiant barrier composed of two aluminum foils combined with an enclosed reflective air space and the second uses spray-applied interior radiation control coatings (IRCC).

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Internal Roof and Attic Thermal Radiation Control Retrofit Strategies for Cooling-Dominated Climates

This project evaluates the cooling energy savings and cost effectiveness of radiation control retrofit strategies for residential attics in U.S. cooling-dominated climates. Usually, in residential applications, radiation control retrofit strategies are applied below the roof deck or on top of the attic floor insulation. They offer an alternative option to the addition of conventional bulkinsulation such as fiberglass or cellulose insulation. Radiation control is a potentially low-cost energy efficiency retrofit strategy that does not require significant changes to existing homes. In this project, two groups of low-cost radiation control strategies were evaluated for southern U.S. applications. One uses a radiant barrier composed of two aluminum foils combined with an enclosedreflective air space and the second uses spray-applied interior radiation control coatings (IRCC).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Attic Retrofits Using Nail-Base Insulated Panels

This project developed and demonstrated a roof/attic energy retrofit solution using nail-base insulated panels for existing homes where traditional attic insulation approaches are not effective or feasible. Nail-base insulated panels (retrofit panels) consist of rigid foam insulation laminated to one face of a wood structural panel. The prefabricated panels are installed above the existing roof deck during a reroofing effort.

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A field study setup of four homes having non-ventilated and semi-conditioned sealed attics

During the 2015-2016 fiscal year and with financial support from the Florida Building Commission (FBC) and the Florida Roofing and Sheet Metal Contractors Association (FRSA ), the University of Florida (UF) and the Oak Ridge National Laboratory (ORNL) completed Phase I of a study that setup four residential home demonstrations in Florida climate zones CZ-1A and CZ-2A. UF and ORNL are evaluating the hygrothermal (heat and moisture flow) performance and durability of sealed attic construction where expanded foam insulation is applied directly to the underside of the roof deck. The four homes are instrumented for measuring temperature and relative humidity of the indoor living space, the outdoor air and the attic air. In addition, the temperature, relative humidity and moisture content of the roof sheathing are being monitored and recorded by remotely-accessible data acquisition equipment. Here, air leakage tests on the whole house, on the sealed attic and in the HVAC ducts were conducted on all four homes.

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Hygrothermal Performance of West Coast Wood Deck Roofing System

Simulations of roofing assemblies are necessary in order to understand and adequately predict actual the hygrothermal performance. At the request of GAF, simulations have been setup to verify the difference in performance between white and black roofing membrane colors in relation to critical moisture accumulation for traditional low slope wood deck roofing systems typically deployed in various western U.S. Climate Zones. The performance of these roof assemblies has been simulated in the hygrothermal calculation tool of WUFI, from which the result was evaluated based on a defined criterion for moisture safety. The criterion was defined as the maximum accepted water content for wood materials and the highest acceptable moisture accumulation rate in relation to the risk of rot. Based on the criterion, the roof assemblies were certified as being either safe, risky or assumed to fail. The roof assemblies were simulated in different western climates, with varying insulation thicknesses, two different types of wooden decking, applied with varying interior moisture load and with either a high or low solar absorptivity at the roof surface (black or white surface color). The results show that the performance of the studied roof assemblies differs with regard to all of the varying parameters, especially the climate and the indoor moisture load.

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