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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2018

Adjustments and Uncertainty Quantification for SLS Aerodynamic Sectional Loads

This paper presents a method for adjusting sectional loads to match target values for integrated force and moment coefficients. In a typical application, the sectional load profile for one flight condition is calculated from Computational Fluid Dynamics (CFD) while the integrated forces and moments are measured in a wind tunnel experiment. These two methods do not generally result in identical predictions, and this leads to an inherent inconsistency between different data products. This paper aims to provide a procedure to remove that inconsistency. A sectional load profile for a launch vehicle splits the rocket into slices along its length and calculates the aerodynamic loading on each slice, which leads to a one-dimensional aerodynamic load profile that is used for structural analysis. Adjusting sectional loads, also known as line loads, is a nontrivial matter due to several consistency constraints. For example, the adjusted sectional normal force profile must be consistent with both the integrated normal force and pitching moment. To avoid such inconsistency issues, this paper presents a method using a Proper Orthogonal Decomposition (POD) to generate basis functions to adjust the sectional load profiles. As a corollary, this correction method enables the creation of an uncertainty quantification for sectional loads that is consistent with the dispersed integrated force and moment database and its uncertainty quantification. Several extensions to this technique, such as applying the method to the surface pressures, are considered.

Quantification↗
NASA NTRSDate not supplied

Distribution of SLS Integrated Load Uncertainty to Surface Pressures and Sectional Loads

Aerodynamic loads that are important to launch vehicle programs such as NASA’s Space Launch System (SLS) include both integrated loads such as the force & moment on the entire vehicle and distributed loads. In this work two examples of distributed loads are considered: the pressure field on the surface of the vehicle and sectional loads, which are one-dimensional distributions along the axis of the launch vehicle. In some modern flight programs, the integrated loads, such as lift and drag, used to design the guidance and control laws for the vehicle come from wind tunnel testing, while distributed loads are produced using Computational Fluid Dynamics(CFD). The first task that is addressed in this paper, then, is to provide a formal method to adjust the distributed loads so that integrating them matches the prescribed integrated load. In addition, the integrated loads in a launch vehicle typically include an uncertainty estimate. The second task is to distribute this prescribed integrated uncertainty to each point in a distributed load. Both tasks are addressed using the same technique, which is to create distributed load profiles that isolate adjustments to one integrated load while leaving the others unaffected. These adjustments are informed by Proper Orthogonal Decomposition (POD) of the entire CFD-based distributed load database. Once applied, the adjusted distributed loads can be used to evaluate any scalar quantity of interest that might be needed by downstream users such as structural analysis or trajectory modelers.

SLS↗
NASA NTRS1989

SSME alternate turbopump (pump section) axial load analysis

A flow balancing computer program constructed to calculate the axial loads on the Space Shuttle Main Engine (SSME) alternate turbopumps (ATs) pump sections are described. The loads are used in turn to determine load balancing piston design requirements. The application of the program to the inlet section, inducer/impeller/stage, bearings, seals, labyrinth, damper, piston, face and corner, and stationary/rotating surfaces is indicated. Design analysis results are reported which show that the balancing piston's designs are adequate and that performance and life will not be degraded by the turbopump's axial load characteristics.

Crease, G. A.↗
DOE OSTI2018

Radiation of a charge flying in a partially loaded dielectric section of a waveguide

We consider the electromagnetic field of a point charged particle moving along the axis of a cylindrical waveguide from a homogeneously filled area to a dielectric loading area having an axially symmetrical channel. We are interested in studying the Cherenkov radiation excited in the bilayer area. The solution is performed by expanding the field in each area in a series of orthogonal eigenmodes. The main attention is focused on investigation of the wave field in the bilayer section. We show that, at a given observation point, the "reduced wakefield" is simplified with time (the number of modes decreases). The obtained results are generalized for the case of a bunch with Gaussian longitudinal profile. The typical numerical results for wakefield formation process are presented. These results agree with simulations done by the industry standard electromagnetic code CST Particle Studio.

Grigoreva, Aleksandra A.↗
DOE OSTI2023

Flexible Boundary Design for a Chattanooga Microgrid Powered by Landfill Solar Photovoltaic and Battery Storage

Landfill based microgrids powered by renewable energy aid reliability and resiliency while promoting environmental and energy justice. This paper aims to design a flexible boundary algorithm for a proposed Chattanooga landfill microgrid with the ability to shrink or expand its boundaries based on the available power from the solar PV and battery storage. This helps to improve resiliency unlike the conventional fixed boundary microgrids. The flexible boundary algorithm determines the combination and switching status of the intellirupter ® which changes the microgrid boundaries to achieve power balance by dropping or energizing specific load sections. Finally, the microgrid with flexible boundary was simulated in MATLAB/Simulink and performed satisfactorily when tested under various scenarios.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2020

Nanoscale serration characteristics of additively manufactured superalloys

Structural elements made of nickel-based superalloys usually operate at high temperatures. Many surface failure mechanisms such as creep, fatigue, fretting fatigue, corrosion, and stress corrosion cracking start from the surface. Thus, studying the surface mechanical properties and deformation behavior of materials is vital in order to draw a correlation between the surface properties and failures. Herein, a nanoindentation technique was implemented to characterize surface properties of a widely used additively manufactured (AM) superalloy, i.e., Inconel 625. The specimens were tested in a range of temperatures in a vacuum chamber. Serrated plastic flow characterized by pop-in events during nanoindentation, known as Portevin-Le Chatelier (PLC) effect, was observed in all three tested elevated temperatures. This phenomenon depicts itself as bursts of plasticity in the loading section of the load-displacement curves. These bursts were studied comprehensively to explore incipient plasticity. Hertzian contact mechanics were implemented to extract the maximum shear stress beneath the indenter from the pop-in loads. The results show that the initial pop-in load increases as the temperature increases. The average initial pop-in load increases by almost four times from 300 °C to 650 °C. This was attributed to the formation of strengthening precipitates. The average size of the serrations and the magnitude of dislocation nucleation increase from 300 °C to 500 °C and decrease from 500 °C to 650 °C. Finally, the serrations are attributed to the dislocation generation and movement as well as their interaction with the solute atoms and precipitates.

36 MATERIALS SCIENCE↗
DOE OSTI2024

A digital twin solution for floating offshore wind turbines validated using a full-scale prototype

Abstract. In this work, we implement, verify, and validate a physics-based digital twin solution applied to a floating offshore wind turbine. The digital twin is validated using measurement data from the full-scale TetraSpar prototype. We focus on the estimation of the aerodynamic loads, wind speed, and section loads along the tower, with the aim of estimating the fatigue lifetime of the tower. Our digital twin solution integrates (1) a Kalman filter to estimate the structural states based on a linear model of the structure and measurements from the turbine, (2) an aerodynamic estimator, and (3) a physics-based virtual sensing procedure to obtain the loads along the tower. The digital twin relies on a set of measurements that are expected to be available on any existing wind turbine (power, pitch, rotor speed, and tower acceleration) and motion sensors that are likely to be standard measurements for a floating platform (inclinometers and GPS sensors). We explore two different pathways to obtain physics-based models: a suite of dedicated Python tools implemented as part of this work and the OpenFAST linearization feature. In our final version of the digital twin, we use components from both approaches. We perform different numerical experiments to verify the individual models of the digital twin. In this simulation realm, we obtain estimated damage equivalent loads of the tower fore–aft bending moment with an accuracy of approximately 5 % to 10 %. When comparing the digital twin estimations with the measurements from the TetraSpar prototype, the errors increased to 10 %–15 % on average. Overall, the accuracy of the results is promising and demonstrates the possibility of using digital twin solutions to estimate fatigue loads on floating offshore wind turbines. A natural continuation of this work would be to implement the monitoring and diagnostics aspect of the digital twin to inform operation and maintenance decisions. The digital twin solution is provided with examples as part of an open-source repository.

17 WIND ENERGY↗
NASA NTRS1925

Calculation of wing spars of variable cross-section and linear load

The calculation of wing spars of constant cross-section and load has been thoroughly treated by a large number of authors. Such is not the case,however, regarding the calculation of wing spars whose section and linear load diminish toward the ends, as in wings of trapezoidal contour and decreasing section.

SPARS↗
NASA NTRSDate not supplied

In-Space Loads Analysis of SLS/Orion

The Space Launch System and Orion spacecraft experience unique load cases during upper stage flight since the Orion must deploy its solar arrays before the upper stage engine fires. The low frequency bending modes of the deployed arrays have the potential to interact with the slosh modes of the upper stage, and with the upper stage flight steady-state accelerations this can induce high loads in the array mechanisms. A time-domain transient response solution is used to evaluate the array mechanism loads, sensitivities are noted, and the final loads are determined to be within the capability of the mechanism. Section loads and accelerations are also recovered and assessed.

SLS↗
NASA NTRSDate not supplied

In-Space Loads Analysis of SLS/Orion

The Space Launch System and Orion spacecraft experience unique load cases during upper stage flight since the Orion must deploy its solar arrays before the upper stage engine fires. The low frequency bending modes of the deployed arrays have the potential to interact with the slosh modes of the upper stage. In combination with the upper stage flight steady-state accelerations this can induce high loads in the array mechanisms. A time-domain transient response solution is used to evaluate the array mechanism loads, sensitivities are noted, and the final loads are determined to be within the capability of the mechanism. Section loads and accelerations are also recovered and assessed.

SLS↗
NASA NTRS1940

A study of unsymmetrical-loading conditions

The force variation along the wing span under combined normal and angular accelerations is considered. Non dimensional curves of section load, shear, and moment are given for: (1) the air load that produces a normal acceleration; (2) the accompanying wing weight and normal inertia loads; (3) aileron and gust air loads that produce angular acceleration; (4) the angular inertia load of the wing. The required aerodynamic load distributions have been obtained by use of wing theory, and the wing inertia distributions are based on an analysis of wing-weight data. Several examples are included to illustrate the effect of wing taper and aileron span on the total shears and moments at any section along the span.

Pearson, Henry A↗
NASA NTRS1992

Blade-mounted trailing edge flap control for BVI noise reduction

Numerical procedures based on the 2-D and 3-D full potential equations and the 2-D Navier-Stokes equations were developed to study the effects of leading and trailing edge flap motions on the aerodynamics of parallel airfoil-vortex interactions and on the aerodynamics and acoustics of the more general self-generated rotor blade vortex interactions (BVI). For subcritical interactions, the 2-D results indicate that the trailing edge flap can be used to alleviate the impulsive loads experienced by the airfoil. For supercritical interactions, the results show the necessity of using a leading edge flap, rather than a trailing edge flap, to alleviate the interaction. Results for various time dependent flap motions and their effect on the predicted temporal sectional loads, differential pressures, and the free vortex trajectories are presented. For the OLS model rotor, contours of a BVI noise metric were used to quantify the effects of the trailing edge flap on the size and directivity of the high/low intensity noise region(s). Average reductions in the BVI noise levels on the order of 5 dB with moderate power penalties on the order of 18 pct. for a four bladed rotor and 58 pct. for a two bladed rotor were obtained.

Hassan, A. A.↗
NASA NTRS1994

Effects of leading and trailing edge flaps on the aerodynamics of airfoil/vortex interactions

A numerical procedure has been developed for predicting the two-dimensional parallel interaction between a free convecting vortex and a NACA 0012 airfoil having leading and trailing edge integral-type flaps. Special emphasis is placed on the unsteady flap motion effects which result in alleviating the interaction at subcritical and supercritical onset flows. The numerical procedure described here is based on the implicit finite-difference solutions to the unsteady two-dimensional full potential equation. Vortex-induced effects are computed using the Biot-Savart Law with allowance for a finite core radius. The vortex-induced velocities at the surface of the airfoil are incorporated into the potential flow model via the use of the velocity transpiration approach. Flap motion effects are also modeled using the transpiration approach. For subcritical interactions, our results indicate that trailing edge flaps can be used to alleviate the impulsive loads experienced by the airfoil. For supercritical interactions, our results demonstrate the necessity of using a leading edge flap, rather than a trailing edge flap, to alleviate the interaction. Results for various time-dependent flap motions and their effect on the predicted temporal sectional loads, differential pressures, and the free vortex trajectories are presented

Hassan, Ahmed A.↗
DOE OSTI2025

Status Update for the Bearing Test Article Design Development – FY2025

Argonne National Laboratory’s (ANL) Mechanism Engineering Test Loop (METL) team has completed the design of a new Bearing Test Article (BTA) to test mechanical bearings for sodium fast reactor (SFR) mechanism applications. Recognition of the need for further bearing testing arose due to failure of rolling element bearings during testing of components for in-vessel fuel handling machines (FHMs) conducted at ANL in the METL facility. While the initial concept of the BTA arose from a need for bearing testing for FHM applications, the BTA design is configurable to test bearings of various sizes, types, and materials submerged in liquid sodium. Requirements for loading, shaft speed, temperature, and bearing size range were chosen based on requirements for SFR fuel handling. Modular components in the test bearing housings and shaft sleeves allow the design to accommodate a wide range of bearing sizes without modification to the larger assembly. Loading will be applied with screw jacks on the air side of the test article that will be adjusted to apply radial, thrust, or combined loading conditions. Applied force will be measured by load cells in-line with the loading mechanisms. In FY25 we have completed the design of the test article that will be fabricated and undergo testing at the METL facility. Drawing packages for the fabrication of the test article have been drafted and are being reviewed to add part tolerances and we have started ordering off-the-shelf components. The report will summarize the development of the Bearing Test Article design starting with an overview of the entire test article, then a more detailed examination of the bearing test section, loading mechanisms, test article ports and seals, and support structures, including analysis that went into significant design choices.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗