The shield development for the solar probe mission
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Solar probe shield developmental testing
The objectives of the Solar Probe mission and the current status of the Solar Probe thermal shield subsystem development are described. In particular, the discussion includes a brief description of the mission concepts, spacecraft configuration and shield concept, material selection criteria, and the required material testing to provide a database to support the development of the shield system.
Miyake, Robert N.↗
A Survey of the Rapidly Emerging Field of Nanotechnology: Potential Applications for Scientific Instruments and Technologies for Atmospheric Entry Probes
The field of Nanotechnology is well funded worldwide and innovations applicable to Solar System Exploration are emerging much more rapidly than thought possible just a few years ago. This presentation will survey recent innovations from nanotechnololgy with a focus on novel applications to atmospheric entry science and probe technology, in a fashion similar to that presented by Arnold and Venkatapathy at the previous workshop forum at Lisbon Portugal, October 6-9, 2003. Nanotechnology is a rapidly emerging field that builds systems, devices and materials from the bottom up, atom by atom, and in so doing provides them with novel and remarkable macro-scale performance. This technology has the potential to revolutionize space exploration by reducing mass and simultaneously increasing capability. Thermal, Radiation, Impact Protective Shields: Atmospheric probes and humans on long duration deep space missions involved in Solar System Exploration must safely endure 3 significant hazards: (i) atmospheric entry; (ii) radiation; and (iii) micrometeorite or debris impact. Nanostructured materials could be developed to address all three hazards with a single protective shield, which would involve much less mass than a traditional approach. The concept can be ready in time for incorporation into NASA s Crew Exploration Vehicle, and possible entry probes to fly on the Jupiter Icy Moons
Meyyappan, M.↗
Bumper: A Tool for Analyzing Spacecraft Micrometeoroid and Orbital Debris Risk
“Bumper” is NASA’s computer program for analyzing spacecraft micrometeoroid and orbital debris (MMOD) risk. Bumper was developed in the late-1980s and has been continuously used and maintained since. The user base has grown from a few government entities to now include numerous commercial entities as well. The NASA Johnson Space Center (JSC) Hypervelocity Impact Technology (HVIT) Team is responsible for all aspects of the Bumper software. Bumper has been used to characterize MMOD risk on hundreds of spacecraft. All of the International Space Station (ISS) modules, visiting vehicles and numerous external components and systems have been analyzed. Bumper was used to analyze each of the Space Shuttle missions since STS-50. The Orion Multi-Purpose Crew Vehicle (MPCV) MMOD shielding is being developed using Bumper as well. Bumper has also been used on numerous telescopes (Hubble, James Webb, and Fermi Gamma-ray Space Telescopes), scientific probes (Stardust, New Horizons, Parker Solar Probe), and Earth observation satellites (Landsat, Joint Polar Satellite System). Bumper is also being used to analyze the micrometeoroid risk and support design of the Deep Space Gateway (DSG) and Mars Sample Return (MSR) missions. The HVIT Bumper Configuration Control Board (CCB) ensures that all changes to the code are approved, reviewed, and documented. Most of the changes are made to add new MMOD damage “ballistic limit equations” (BLEs). BLEs are typically added in response to completion of a hypervelocity impact (HVI) test series and development of an associated BLE. Other less frequent changes include updates of the debris or meteoroid environment models, feature enhancements, and feature retirement. Some BLEs are commercially sensitive and/or proprietary, so the CCB also manages code user-version control and software distribution. The current version – “Bumper 3” – is a FORTRAN executable that utilizes a 64-bit architecture. Bumper 3 has numerous features that make it a powerful tool for analyzing spacecraft MMOD risk. Bumper uses the latest orbital debris and micrometeoroid environment models. Bumper also easily processes large spacecraft geometry models, recognizes hidden surfaces, permits BLE assignment by name or number, and conducts quality checks of the spacecraft geometry model. Bumper 3 can also be used to estimate the effects of particle penetration through thin, high-standoff distance hardware components such as solar arrays and radiators. This is done using a special HVIT-developed technique know as the “3-Part Analysis.” The paper introduces the Bumper 3 MMOD risk analysis code and provides an example MMOD risk assessment showing Bumper’s role in the overall MMOD protection design process.
Lear, Dana M.↗
Solar Probe Technology Challenges
A mission close to the sun is only possible if new spacecraft technologies can be developed and incorporated into a state-of-the-art spacecraft concept. The perihelion goal of 4 solar radii requires a shielded spacecraft that can tolerate the 3000 suns solar flux while maintaining the electronics components at room temperature. In addition, the shield surface should sublimate at a rate of less than 3 mg/s at perihelion. Many shield configuration designs have been studied and the most promising is a parabolic shape that functions as both a shield and a large high gain antenna. The shield material chosen for this design is a carbon-carbon material with highly emissive surface properties. A mission requirement for a high telecommunications power stems from the expected interference when attempting to transmit data through the solar corona. It is expected that the large carbon-carbon shield/antenna will have a large power gain even at high temperatures and will return adequate telemetry at the X-band radio frequency chosen for the Solar Probe mission. Other key technology needs include a non-nuclear power subsystem that can function in the extreme environments of the mission from Earth to Jupiter and onward to a 4 solar radii perihelion.
Solar↗
The Technology Development Status of the Solar Probe
The continuing development of new spacecraft technologies promises to enable the Solar Probe to be the first mission to travel in the atmosphere or corona of the Sun. The most significant technology challenge is the thermal shield that would protect the spacecraft from the flux of 3000 Suns (400 W/cm**2) at the perihelion radius of 4 solar radii while allowing the spacecraft subsystems to operate at near room temperature.
Solar↗
Solar Surfing: Final Report on a Phase I NASA Innovative Advanced Concepts Study
The Sun sustains life on Earth and NASA has made its study one of the four pillars of the Science Mission Directorate. A specific area of study, the coronal heating problem, has been of significant concern for nearly 80years; namely how does the 5800 K surface of the Sun heat the nearby corona to over 1,000,000 K. Differing theories have been proposed to explain this process, but verification by actual measurement would not only resolve this issue, it would provide close-up measurements of the Sun never before obtained. However, this requires the development of a solar shield that can protect a satellite located less than 10,000 km from the Sun's surface. Steps towards that capability are the goal of this NIAC project. The current state-of-the-art in solar shielding is best shown by the upcoming Parker Solar Probe Mission, so the approach taken by that satellite is discussed and used as a starting point; allowing a distance of 9.5 solar radii from the Sun's center to be reached. It is then shown that state-of-the-art solar reflectors do not improve this performance. Next, we review the use of pressed powder as a better solar reflector and show that there is some improvement, but not sufficient to reach the Sun's surface. We spend some time on this architecture because the Parker Solar Probe has a thin scattering layer on its solar shield and it is important to discuss the advantages and disadvantages of this feature.
solar surfing↗
Langmuir Probe Measurements Within the Discharge Channel of the 20-kW NASA-300M and NASA-300MS Hall Thrusters
NASA is presently developing a high-power, high-efficiency, long-lifetime Hall thruster for the Solar Electric Propulsion Technology Demonstration Mission. In support of this task, studies have been performed on the 20-kW NASA-300M Hall thruster to aid in the overall design process. The ability to incorporate magnetic shielding into a high-power Hall thruster was also investigated with the NASA- 300MS, a modified version of the NASA-300M. The inclusion of magnetic shielding would allow the thruster to push existing state-of-the-art technology in regards to service lifetime, one of the goals of the Technology Demonstration Mission. Langmuir probe measurements were taken within the discharge channels of both thrusters in order to characterize differences at higher power levels, as well as validate ongoing modeling efforts using the axisymmetric code Hall2De. Flush-mounted Langmuir probes were also used within the channel of the NASA-300MS to verify that magnetic shielding was successfully applied. Measurements taken from 300 V, 10 kW to 600 V, 20 kW have shown plasma potentials near anode potential and electron temperatures of 4 to 12 eV at the walls near the thruster exit plane of the NASA-300MS, verifying magnetic shielding and validating the design process at this power level. Channel centerline measurements on the NASA-300M from 300 V, 10 kW to 500 V, 20 kW show the electron temperature peak at approximately 0.1 to 0.2 channel lengths upstream of the exit plane, with magnitudes increasing with discharge voltage. The acceleration profiles appear to be centered about the exit plane with a width of approximately 0.3 to 0.4 channel lengths. Channel centerline measurements on the NASA-300MS were found to be more challenging due to additional probe heating. Ionization and acceleration zones appeared to move downstream on the NASA-300MS compared to the NASA-300M, as expected based on the shift in peak radial magnetic field. Additional measurements or alternative diagnostics will be needed to verify peak electron temperatures in the NASA-300MS and compare them with model predictions.
Hall thruster↗
A thermal shield concept for the Solar Probe mission
The Solar Probe spacecraft will travel to within 4 solar radii of the sun's center while performing a variety of fundamental experiments in space physics. Exposure to 2900 earth suns (400 W/sq cm) at perihelion imposes severe thermal and material demands on a solar shield system designed to protect the payload that will reside within the shield's shadow envelope or umbra. The design of the shield subsystem is a thermal/materials challenge requiring new technology development. While currently in the preproject study phase, anticipating a 1995 project start, shield preliminary design efforts are currently underway. This paper documents the current status of the mission concept, the materials issues, the configuration concept for the shield subsystem, the current configuration studies performed to date, and the required material testing to provide a database to support a design effort required to develop the shield subsystem.
Miyake, Robert N.↗
To encounter a star - The Solar Probe mission
Trajectory and technology requirements for the Solar Probe mission, whereby a spacecraft will attain a perihelion of a few solar radii, are discussed. Planetary gravity assist trajectories are considered that use Jupiter and possibly the earth, and that are needed for large payloads to be carried. Hardware technology development includes a lightweight thermal shield, a high energy propulsion module, and new power generation capability. Also discussed are a drag compensation system making the spacecraft drag free to a level of 10 to the -10th g, and a telecommunications system with doppler tracking accuracy of 0.1 mm/sec.
Randolph, J. E.↗
Solar Probe - System concepts and requirements
The design and related constraints relevant to the development of the Solar Probe are examined with reference to the environmental conditions and mission trajectory. The science-related requirements of the Solar Probe mission include instruments with 360-deg sweep on a platform that spins at 60 rpm and carries a magnetometer on a boom. The mission trajectory of a 4-solar-radii perihelion is designed to eliminate angular velocity about the sun, and the unusual requirements of dense interplanetary dust and enhanced gamma-ray radiation are mentioned. A list of specific functional requirements that directly affect the system configuration is given which includes those for the high-gain antenna and the main shield. These requirements are translated into a full-science-scope spacecraft design, and specific mass and power estimates are given. Reduced-scope and baseline configurations are also presented that allow good scientific return with significantly reduced development costs.
Gronroos, H. G.↗
A Power And Thermal System with Thermoelectric Generators At 930 C For Solar Probe Inside 0.1 AU
The Power System for Solar Probe is required to provide an electrical power of 100 W to 200 W over a wide range of radial distances from the Sun. The distance varies from 5.2 AU (i.e., Jupiter gravity assist orbit) and 4 solar radii. The solar intensity varies by nearly 5 orders of magnitude. Radioactive Thermoelectric Generator (RTG) is one way to meet the power requirement. However, the use of an RTG presents a politically expensive risk for the mission. An alternative is a totally non-nuclear and intrinsically conservative method, which uses mostly developed technologies. This paper presents an innovative concept, which uses thermoelectric generators with a high temperature cooling system to meet the power requirement inside 0. 1 AU. In this concept, Silicon Germanium (SiGe)/Gallium Phosphorus (GaP) thermoelectric generators use the infrared radiation from the spacecraft primary heat shield as an energy source, and a liquid sodium high temperature cooling system to maintain the SiGe/GaP thermoelectric generators at 1200 K. It allows a routine access by interplanetary probes to the innermost regions of the heliosphere, which is prudent to the scientific community.
Choi, Michael K.↗
Fairfield Plume Measurement and Analysis on the NASA-300M and NASA-300MS
NASA is developing a 10- to 15-kW Hall thruster system to support future NASA missions. This activity is funded under the Space Technology Mission Directorate Solar Electric Propulsion Technology Demonstration Mission project. As a part of the development process, the NASA-300M, a 20-kW Hall thruster, was modified to incorporate the magnetic shielding concept and named the NASA-300MS. This activity was undertaken to assess the viability of using the magnetic shielding concept on a high-power Hall thruster to greatly reduce discharge channel erosion. This paper reports on the study to characterize the far-field plumes of the NASA-300M and NASA-300MS. Diagnostics deployed included a polarlyswept Faraday probe, a Wien filter (ExB probe), a retarding potential analyzer, and a Langmuir probe. During the study, a new, more accurate, integration method for analyzing Wien filter probe data was implemented and effect of secondary electron emission on the Faraday probe data was treated. Comparison of the diagnostic results from the two thrusters showed that the magnetically shielded version performed with ~2 percent higher voltage utilization efficiency, ~2 percent lower plume divergence efficiency, and ~2 percent lower mass utilization efficiency compared to the baseline version. The net change in efficiency is within the aggregate measurement uncertainty so the overall performance is roughly equal for the two versions of the thruster. Anode efficiency calculated from thrust stand measurement corroborates this finding.
Hall thruster↗
Thermal, Radiation and Impact Protective Shields (TRIPS) for Robotic and Human Space Exploration Missions
New concepts for protective shields for NASA s Crew Exploration Vehicles (CEVs) and planetary probes offer improved mission safety and affordability. Hazards include radiation from cosmic rays and solar particle events, hypervelocity impacts from orbital debris/ micrometeorites, and the extreme heating environment experienced during entry into planetary atmospheres. The traditional approach for the design of protection systems for these hazards has been to create single-function shields, i.e. ablative and blanket-based heat shields for thermal protection systems (TPS), polymer or other low-molecular-weight materials for radiation shields, and multilayer, Whipple-type shields for protection from hypervelocity impacts. This paper introduces an approach for the development of a single, multifunctional protective shield, employing nanotechnology- based materials, to serve simultaneously as a TPS, an impact shield and as the first line of defense against radiation. The approach is first to choose low molecular weight ablative TPS materials, (existing and planned for development) and add functionalized carbon nanotubes. Together they provide both thermal and radiation (TR) shielding. Next, impact protection (IP) is furnished through a tough skin, consisting of hard, ceramic outer layers (to fracture the impactor) and sublayers of tough, nanostructured fabrics to contain the debris cloud from the impactor before it can penetrate the spacecraft s interior.
Loomis, M. P.↗
Farfield Plume Measurement and Analysis on the NASA-300M
NASA is developing a 15-kW Hall thruster to support future NASA missions. This activity is funded under the Space Technology Mission Directorate Solar Electric Propulsion Technology Demonstration project. As a part of the development process, the far-field plume characteristics of the NASA-300M, a 20-kW Hall thruster, were studied. The results will be used to study how various aspects of the operation of this thruster affect the overall performance. This data will be used to guide future design work and serve as a baseline for comparison to a magnetically shielded version of the NASA-300M that will be tested in the future. For this study, a far-field Faraday probe was swept in a polar fashion to map the ion current density. An ExB probe (Wien filter), two retarding potential analyzers, and a Langmuir probe were mounted at a fixed location on the thruster axis in the far-field plume. The data reduction method followed recommendations in recent studies by Brown, Reid, and Shastry with modifications that are tailored to the plasma plume environment of high-power Hall thrusters. Results from this and prior testing show that the plume is richer in doubly-charged ions, larger in spatial extent, and capable of greater probe heating than lower power thrusters. These characteristics require special treatment in experimental setup and data analysis, which will be the main focus of this paper. In particular, covered topics will include a new, more accurate, method of integration for analysis of the ExB probe data and effect of secondary electron emission on the Faraday probe data.
Huang, Wensheng↗
Near-Surface Plasma Characterization of the 12.5-kW NASA TDU1 Hall Thruster
To advance the state-of-the-art in Hall thruster technology, NASA is developing a 12.5-kW, high-specific-impulse, high-throughput thruster for the Solar Electric Propulsion Technology Demonstration Mission. In order to meet the demanding lifetime requirements of potential missions such as the Asteroid Redirect Robotic Mission, magnetic shielding was incorporated into the thruster design. Two units of the resulting thruster, called the Hall Effect Rocket with Magnetic Shielding (HERMeS), were fabricated and are presently being characterized. The first of these units, designated the Technology Development Unit 1 (TDU1), has undergone extensive performance and thermal characterization at NASA Glenn Research Center. A preliminary lifetime assessment was conducted by characterizing the degree of magnetic shielding within the thruster. This characterization was accomplished by placing eight flush-mounted Langmuir probes within each discharge channel wall and measuring the local plasma potential and electron temperature at various axial locations. Measured properties indicate a high degree of magnetic shielding across the throttle table, with plasma potential variations along each channel wall being less than or equal to 5 eV and electron temperatures being maintained at less than or equal to 5 eV, even at 800 V discharge voltage near the thruster exit plane. These properties indicate that ion impact energies within the HERMeS will not exceed 26 eV, which is below the expected sputtering threshold energy for boron nitride. Parametric studies that varied the facility backpressure and magnetic field strength at 300 V, 9.4 kW, illustrate that the plasma potential and electron temperature are insensitive to these parameters, with shielding being maintained at facility pressures 3X higher and magnetic field strengths 2.5X higher than nominal conditions. Overall, the preliminary lifetime assessment indicates a high degree of shielding within the HERMeS TDU1, effectively mitigating discharge channel erosion as a life-limiting mechanism.
Lifetime↗
Facility Effect Characterization Test of NASA's HERMeS Hall Thruster
A test to characterize the effect of varying background pressure on NASA's 12.5-kW Hall Effect Rocket with Magnetic Shielding had being completed. This thruster is the baseline propulsion system for the Solar Electric Propulsion Technology Demonstration Mission (SEP TDM). Potential differences in thruster performance and oscillation characteristics when in ground facilities versus on-orbit are considered a primary risk for the propulsion system of the Asteroid Redirect Robotic Mission, which is a candidate for SEP TDM. The first primary objective of this test was to demonstrate that the tools being developed to predict the zero-background-pressure behavior of the thruster can provide self-consistent results. The second primary objective of this test was to provide data for refining a physics-based model of the thruster plume that will be used in spacecraft interaction studies. Diagnostics deployed included a thrust stand, Faraday probe, Langmuir probe, retarding potential analyzer, Wien filter spectrometer, and high-speed camera. From the data, a physics-based plume model was refined. Comparisons of empirical data to modeling results are shown.
Electric Propulsion↗
Benefits of Application of Advanced Technologies for a Neptune Orbiter, Atmospheric Probes and Triton Lander
Missions with planned launch dates several years from today pose significant design challenges in properly accounting for technology advances that may occur in the time leading up to actual spacecraft design, build, test and launch. Conceptual mission and spacecraft designs that rely solely on off the shelf technology will result in conservative estimates that may not be attractive or truly representative of the mission as it actually will be designed and built. This past summer, as part of one of NASA s Vision Mission Studies, a group of students at the Laboratory for Spacecraft and Mission Design (LSMD) have developed and analyzed different Neptune mission baselines, and determined the benefits of various assumed technology improvements. The baseline mission uses either a chemical propulsion system or a solar-electric system. Insertion into orbit around Neptune is achieved by means of aerocapture. Neptune s large moon Triton is used as a tour engine. With these technologies a comprehensive Cassini-class investigation of the Neptune system is possible. Technologies under investigation include the aerocapture heat shield and thermal protection system, both chemical and solar electric propulsion systems, spacecraft power, and energy storage systems.
Somers, Alan↗