A theoretical basis for mechanical impedance simulation in shock and vibration testing
Mechanical impedance simulation in shock and vibration testing
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Mechanical impedance simulation in shock and vibration testing
Stud mount accelerometers are widely used by the aerospace industry to measure shock environments during hardware qualification. The commonly used contact-based sensors, however, interfere with the shock waves and distort the acquired signature, which is a concern not actively discussed in the community. To alleviate these interference issues, engineers at the Jet Propulsion Laboratory are investigating the use of non-intrusive sensors, specifically Laser Doppler Vibrometers, as alternatives to the stud mounted accelerometers. This paper will describe shock simulation tests completed at the Jet Propulsion Laboratory, compare the measurements from stud mounted accelerometers and Laser Doppler Vibrometers, and discuss the advantages and disadvantages of introducing Laser Doppler Vibrometers as alternative sensors for measuring shock environments.
Feasibility of mechanical impedance control and simulation in shock and vibration testing of one-dimensional structures
This report presents a study of the effectiveness of the NASTRAN computer code for predicting structural response to nuclear blast overpressures. NASTRAN's effectiveness is determined by comparing results against shock tube tests used to simulate nuclear overpressures. Seven panels of various configurations are compared in this study. Panel deflections are the criteria used to measure NASTRAN's effectiveness. This study is a result of needed improvements in the survivability/vulnerability analyses subjected to nuclear blast.
Test particle simulations by Krauss-Varban et al. (1989), carried out for plane shocks, have confirmed previous results of Wu (1984) and Leroy and Mangeney (1984) that electrons can be effectively accelerated at nearly perpendicular shocks. This paper investigates the reflection and acceleration of electrons at a nearly perpendicular shock, using two-dimensional test-particle calculations which account for the effect of shock curvature. The computations show that reflected electron fluxes are of the order of observed fluxes. For several reasons, the combined effects of shock curvature are far less severe than anticipated.
Techniques for monitoring changes in preparation of solar sail materials resulting from space radiation simulation, stressing (e.g., thermal, mechanical) and exposure to terrestrial environments are developed. The properties of interest are: metallic coating deterioration, polymeric film deterioration, interfacial debonding and possible metallic coating diffusion into the polymeric film. Four accelerated tests were devised to simulate the possible degradation processes mentioned above. These four tests are: a thermal shock test to simulate the wide variation of temperature expected in space (260 C to -100 C), a cyclic temperature test to stimulate the 6 minute temperature cycle anticipated in space, a mechanical vibration test to simulate mechanical bonding, folding and handling, and a humidity test to simulate terrestrial environment effects. The techniques for monitoring property changes are: visual and microscopic examination, ellipsometry, surface potential difference (SPD), photoelectron emission (PEE), and water contact angles.
There are several methods of shock testing that are commonly used by the aerospace industry to qualify flight hardware to pyroshock environments. In some cases the shock results and in particular the shock response spectra computed from these tests were interpreted in such a way as to satisfy the testing requirements and were often considered successful for flight hardware qualification. However, close scrutiny of these acquired shock data suggest gross violation of the pyroshock qualification requirements. There are several issues, both in terms of the shock generation mechanisms and the shock signature acquisition and analysis that have led to improper qualification of flight hardware. In this paper some factors contributing to the misinterpretation of the shock data are reviewed. First, issues with the hardware fixturing and instrumentation that may lead to incorrect shock testing are discussed. Second, issues facing the shock simulation systems and pyrotechnic testing are reviewed. Finally, issues pertaining to the data acquisition and analysis are briefly discussed.
A test particle simulation designed to model ion acceleration through drift and diffusion at interplanetary shocks is described. The technique consists of integrating along exact particle orbits in a system where the angle between the shock normal and mean upstream magnetic field, the level of magnetic fluctuations, and the energy of injected particles can assume a range of values. The technique makes it possible to study time-dependent shock acceleration under conditions not amenable to analytical techniques. To illustrate the capability of the numerical model, proton acceleration was considered under conditions appropriate for interplanetary shocks at 1 AU, including large-amplitude transverse magnetic fluctuations derived from power spectra of both ambient and shock-associated MHD waves.
Blast or penetrator-impact induced shocks are characterized by high acceleration levels, particularily in the higher frequency range and for a short time duration. These shocks are dangerous for the equipment of ships, combat vehicles, airplanes or spacecraft structures. As ballistic shock loads are insufficiently simulated by laboratory test machines, researchers designed a ballistic shock simulator. The impact induced shocks are simulated by an explosive and the vehicle to be bombarded is replaced by a simplified structure. This structure is suitable to accommodate any equipment which can be tested up to their load limits.
Test particle simulation is performed to examine the mechanism previously proposed by Chiueh for particle acceleration by a nearly perpendicular shock where only downstream MHD turbulence is present. A nonnegligible fraction of low-energy particles is observed gaining energy by more than three orders of magnitude in a few hundred cyclotron periods. Criteria for effective acceleration given previously are examined and confirmed. The numerical results suggest that in the nonrelativistic energy range, a power-law particle energy spectrum, with the power index determined by the degree to which the criteria are satisfied, may form.
Global, three-dimensional, ideal MHD simulations of Earth's bow shock are reported for low Alfven Mach numbers M(sub A) and quasi-perpendicular magnetic field orientations. The simulations use a hard, infinitely conducting magnetopauause obstacle, with axisymmetric three-dimensional location given by scaled standard model, to directly address previous gasdynamic (GD) and field-aligned MHD (FA-MHD) work. Tests of the simulated shocks' density jumps X for 1.4 approx. less than MA approx. less than 10 and the high M(sub A) shock location, and reproduction of the GD relation between magnetosheath thickness and X for quasi-gasdynamic MHD runs with M(sub A) much greater than M(sub s), confirm that the MHD code is working correctly. The MHD simulations show the standoff distance a(sub s), increasing monotonically with decreasing M(sub A). Significantly larger a(sub s), are found at low M(sub A) than predicted by GD and phenomenological MHD models and FA-MHD simulations, as required qualitatively by observations. The GD and FA-MHD predictions err qualitatively, predicting either constant or decreasing a(sub s), with decreasing M(sub A). This qualitative difference between quasi- perpendicular MHD and FA-MHD simulations is direct evidence for a(sub s), depending on the magnetic field orientation Theta. The enhancement factor over the phenomenological MHD predictions at MA approx. 2.4 agrees quantitatively with one observatiorial estimate. A linear relationship is found between the magnetosheath thickness and X, modified both quantitatively and intrinsically by MHD effects from the GD result. The MHD and GD results agree in the high M(sub A) limit. An MHD theory is developed for a(sub s), restricted to sufficiently perpendicular Theta and high sonic Mach numbers M(sub s). It explains the simulation results with excellent accuracy. Observational and further simulation testing of this MHD theory, and of its predicted M(sub A), Theta, and M(sub s) effects, is desirable.
The results of a research task to investigate the capabilities of electrodynamic vibrators (shakers) to perform mechanical shock tests are presented. The simulation method employed was that of developing a transient whose shock response spectrum matched the desired shock response spectrum. Areas investigated included the maximum amplitude capabilities of the shaker systems, the ability to control the shape of the resultant shock response spectrum, the response levels induced at frequencies outside the controlled bandwidth, and the nonlinearities in structural response induced by a change in test level.
While orbital debris of ten centimeters or more are tracked and catalogued, the difficulty of finding and accurately accounting for forces acting on the objects near the ten centimeter threshold results in both uncertainty of their presence and location. These challenges result in difficult decisions for operators balancing potential costly operational approaches with system loss risk. In this paper, the assessment of the feasibility of protecting a spacecraft from this catalogued debris is described using numerical simulations and a test of a multi-shock shield system against a cylindrical projectile impacting normal to the surface with approximately 15 MJ of kinetic energy. The hypervelocity impact test has been conducted at the Arnold Engineering Development Complex (AEDC) with a 598 g projectile at 6.905 km/s on a NASA supplied multi-shock shield. The projectile used is a hollow aluminum and nylon cylinder with an outside diameter of 8.6 cm and length of 10.3 cm. Figure 1 illustrates the multi-shock shield test article, which consisted of five separate bumpers, four of which are fiberglass fabric and one of steel mesh, and two rear walls, each consisting of Kevlar fabric. The overall length of the test article was 2.65 m. The test article was a 5X scaled-up version of a smaller multi-shock shield previously tested using a 1.4 cm diameter aluminum projectile for an inflatable module project. The distances represented by S1 and S1/2 in the figure are 61 cm and 30.5 cm, respectively. Prior to the impact test, hydrodynamic simulations indicated that some enhancement to the standard multi-shock system is needed to address the effects of the cylindrical shape of the projectile. Based on the simulations, a steel mesh bumper has been added to the shield configuration to enhance the fragmentation of the projectile. The AEDC test occurred as planned, and the modified NASA multi-shock shield successfully stopped 598 g projectile using 85.6 kg/m(exp 2). The fifth bumper layer remained in tact, although it was torn free from its support structure and thrown into the first rear wall. The outer Kevlar layer of the first rear wall tore likely from the impact of the fifth bumper's support structure, but the back of the rear wall was intact. No damage occurred to the second rear wall, or to the witness plate behind the target.
Parameters which contribute to supersonic jet shock noise were investigated for the purpose of determining means to reduce such noise generation to acceptable levels. Six dual-stream test nozzles with varying flow passage and plug closure designs were evaluated under simulated flight conditions in an anechoic chamber. All nozzles had combined convergent-divergent or convergent flow passages. Acoustic behavior as a function of nozzle flow passage geometry was measured. The acoustic data consist primarily of 1/3 octave band sound pressure levels and overall sound pressure levels. Detailed schematics and geometric characteristics of the six scale model nozzle configurations and acoustic test point definitions are presented. Tabulation of aerodynamic test conditions and a computer listing of the measured acoustic data are displayed.
Planar shock wave test assembly for simulating meteoritic impact on planetary rock surface
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Real-gas effects on heating to the windward centerline of the Shuttle Orbiter and shock shape were simulated by testing a 0.006-scale Orbiter model in Mach 6 air and CF4 flows. The range of free-stream Reynolds number, based on model length, was 0.4 x 10 to the 6th to 5.3 x 10 to the 6th for air, resulting in laminar and turbulent heating. The Reynolds number for CF4 was 0.3 x 10 to the 6th and gamma was equal to 1.13, corresponding to a normal shock density ratio of 12 as compared to 5.25 in air. Angle of attack was varied from 15 deg to 45 deg in 5 deg increments. Centerline heating distributions were compared for the two gases, and to Mach 8 wind-tunnel data, predictions, and flight (STS-1 and STS-2) data. The present results revealed a significant increase in heating with increasing density ratio and decreasing Reynolds number at the lower angles of attack; the effects of density ratio and Reynolds number diminished with increasing angle of attack and were relatively small at the angles of attack for the hypersonic portion of Space Shuttle Orbiter flights STS-1 and STS-2. Wind-tunnel and flight heating distributions were in relatively good agreement, and the present heating rates in air were accurately predicted by a local infinite swept cylinder analysis.