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At least 19 records

Overview of a new slicing method: Fixed Abrasive Slicing Technique (FAST)

The fixed abrasive slicing technique (FAST) was developed to slice silicon ingots more effectively. It was demonstrated that 25 wafers/cm can be sliced from 10 cm diameter and 19 wafers/cm from 15 cm diameter ingots. This was achieved with a combination of machine development and wire-blade development programs. Correlation was established between cutting effectiveness and high surface speeds. A high speed slicer was designed and fabricated for FAST slicing. Wirepack life of slicing three 10 cm diameter ingots was established. Electroforming techniques were developed to control widths and prolong life of wire-blades. Economic analysis indicates that the projected add-on price of FAST slicing is compatible with the DOE price allocation to meet the 1986 cost goals.

Schmid, F.↗

Field experience with various slicing methods

Wafer slicing using internal diameter (ID) saw, multiblade slurry (MBS) saw and multiwire slurry (MWS) saw techniques were evaluated. Wafer parameters such as bow, taper, and roughness which may not be important factors for solar cell fabrication, were considerably better for ID saw than those of the MBS and MWS saw. Analysis of add-on slicing cost indicated that machine productivity seems to be a major limiting factor for ID saw, while expendible material costs are a major factor for both MBS and MWS saw. Slicing experience indicated that the most important factors controling final wafer cost are: (1) silicon cost (wafer thickness + kerf loss); (2) add-on slicing cost, and (3) mechanical yield. There is a very strong interaction between these parameters, suggesting a necessity of optimization of these parameters.

Yoo, H. I.↗

Wafering insight provided by the ODE method

The orientation-dependent etching method of slicing was investigated to see if it could be used to form more slices from high quality silicon crystals than can be achieved by mechanical slicing methods. Orientation-dependent slicing uses preferential etching down narrow slots in a silicon slab on form slices. The method has several possible advantages including high slicing yield (sq m/kg), plane parallel, thin slices, ready for processing and the chance of high throughput and low costs. There are limitations in the need for simple crystals, and in restricted depth of slicing.

Soclof, S. I.↗

Method and apparatus for slicing crystals

The crystal slicing method is described as follows. A crystal is sliced in a plane parallel to flat, opposed parallel end faces of the crystal. The end faces of the crystal are gripped by a pair of opposed, perforated platens of a pair of vacuum chambers, one of which is translatable relative to the other. A blade cuts the crystal through the desired plane. A spring biases one of the vacuum chambers away from the other vacuum chamber while both of the faces are gripped by the vacuum chambers and the blade is cleaving the crystal. A sliced portion of the crystal gripped by one of the vacuum chambers is pulled away from the remainder of the crystal gripped by the second vacuum chamber when the crystal was cleaved by the blade through the plane.

Benedicto, J. S. J.↗

Ingot slicing machine and method

An improved method for simultaneously slicing one or a multiplicity of boules of silicon into silicon wafers is described. A plurality of vertical stacks of horizontal saw blades of circular configuration are arranged in juxtaposed coaxial alignment. Each blade is characterized by having a cutting diameter slightly greater than the cutting diameter of the blade arranged immediately above, imparting a simultaneous rotation to the blades.

Kuo, Y. S.↗

A Comparison of High Spectral Resolution Infrared Cloud-Top Pressure Altitude Algorithms Using S-HIS Measurements

This paper presents a comparison of cloud-top altitude retrieval methods applied to S-HIS (Scanning High Resolution Interferometer Sounder) measurements. Included in this comparison is an improvement to the traditional CO2 Slicing method. The new method, CO2 Sorting, determines optimal channel pairs to apply the CO2 Slicing. Measurements from collocated samples of the Cloud Physics Lidar (CPL) and Modis Airborne Simulator (MAS) instruments assist in the comparison. For optically thick clouds good correlation between the S-HIS and lidar cloud-top retrievals are found. For tenuous ice clouds there can be large differences between lidar (CPL) and S-HIS retrieved cloud-tops. It is found that CO2 Sorting significantly reduces the cloud height biases for the optically thin cloud (total optical depths less then 1.0). For geometrically thick but optically thin cirrus clouds large differences between the S-HIS infrared cloud top retrievals and the CPL detected cloud top where found. For these cases the cloud height retrieved by the S-HIS cloud retrievals correlated closely with the level the CPL integrated cloud optical depth was approximately 1.0.

Holz, Robert E.↗

Wire blade development for Fixed Abrasive Slicing Technique (FAST) slicing

A low cost, effective slicing method is essential to make ingot technology viable for photovoltaics in terrestrial applications. The fixed abrasive slicing technique (FAST) combines the advantages of the three commercially developed techniques. In its development stage FAST demonstrated cutting effectiveness of 10 cm and 15 cm diameter workpieces. Wire blade development is still the critical element for commercialization of FAST technology. Both impregnated and electroplated wire blades have been developed; techniques have been developed to fix diamonds only in the cutting edge of the wire. Electroplated wires show the most near term promise and this approach is emphasized. With plated wires it has been possible to control the size and shape of the electroplating, it is expected that this feature reduces kerf and prolongs the life of the wirepack.

Khattak, C. P.↗

On the Retrieval and Analysis of Multilevel Clouds

An accurate satellite retrieval of cloud properties depends upon the detection and analysis of multilayered, overlapping cloud systems that surface observations show to be common. Multiple cloud layers are often found, for instance, in frontal situations, where cirrus overlays boundary layer convective cloud or low-to mid-level stratus cloud. Surface observers (Hahan et al., 1982) indicate that over ocean in the Northern Hemisphere between 30 deg. N and 60 deg. N, 51 percent of observations are of multilevel clouds. A satellite analysis by Coakley (1983) over the Pacific Ocean finds that more than 50 percent of 500 (250 sq km) frames exhibit evidence of multilayered cloud systems. The questions addressed in this study are the following: What error is introduced when inferring the cloud pressure from a Field-Of-View (FOV) that contains some arbitrary amount of transparent cloud overlaying a lower-level black cloud, such as stratus, by making the assumption that there is only a single cloud layer in the FOV, and what may be done to improve the cloud retrieval? The CO2 slicing methods (e.g. McCleese and Wilson, 1976; Smith and Platt, 1978; Chahine, 1974) have been shown to provide accurate means of inferring cirrus cloud altitude from passive infrared radiance measurements. The CO2 techniques have been applied to radiometric data from several instruments, notably the High Resolution Infrared Radiometric Sounder (HIRS/2, hereafter referred to as HIRS), the VISSR Atmospheric Sounder (VAS) (e.g., Menzel et al., 1983; Wylie and Menzel, 1989), and most recently to the High Resolution Interferometer Sounder (HIS) (Smith and Frey, 1990). The methods take advantage of the fact that infrared CO2 sounding channels spaced closely in wavenumber each have varying opacity to CO2, thereby causing each channel to be sensitive to a different level in the atmosphere. The techniques have been shown to be effective for single-layered, nonblack, mid- to high-level clouds such as cirrus, but are generally applied operationally to any given cloud occurrence. The CO2 slicing algorithms are most accurate for clouds than occur in a single, well-defined layer, or for multi-layered cloud cases in which the uppermost cloud layer is nearly black. Significant cloud height retrieval errors may ensue if the HIRS Field-Of-View (FOV) is cotaminated with low cloud. McCleese and Wilson (1976) have shown that the retrieved cloud height for the case of multiple cloud layers is a weighted average of the cloud heights actually present. The weight is approximately proportional to the product of the cloud heigt and the effective cloud amount. The effect of their result is that the uppermost cloud layer dominates the cloud pressure retrieval. Beyond stating that the higher cloud dominates the cloud pressure retrieval, there is no quantitative information to provide a way of estimating the errors in cloud pressure retrieval one should expect for certain common multilevel cloud situations or any suggestions on how to reduce the errors. In this paper we estimate the magnitude of the errors and use a simple algorithm to reduce the errors in optically thin cloud height retrival.

Baum, Bryan A.↗

Application of an electronic image analyzer to dimensional measurements from neutron radiographs

Means of obtaining improved dimensional measurements from neutron radiographs of nuclear fuel elements are discussed. The use of video-electronic image analysis relative to edge definition in radiographic images is described. Based on this study, an edge definition criterion is proposed for overcoming image unsharpness effects in taking accurate diametral measurements from radiographs. An electronic density slicing method for automatic edge definition is described. Results of measurements made with video micrometry are compared with scanning microdensitometer and micrometric physical measurements. An image quality indicator for estimating photographic and geometric unsharpness is described.

Vary, A.↗

Analysis and Evaluation of Processes and Equipment in Tasks 2 and 4 of the Low-cost Solar Array Project

The significant economic data for the current production multiblade wafering and inner diameter slicing processes were tabulated and compared to data on the experimental and projected multiblade slurry, STC ID diamond coated blade, multiwire slurry and crystal systems fixed abrasive multiwire slicing methods. Cost calculations were performed for current production processes and for 1982 and 1986 projected wafering techniques.

Goldman, H.↗

Toward a unified theory of atmospheric convective instability

A nonlinear three-dimensional truncated spectral model of shallow and moist Boussinesq convection indicates that parallel instability and thermal forcing are linked, in view of the fact that only one convective mode exists in which either or both mechanisms are operating to generate convection in the planetary boundary layer. It is also established that the wind field causes two-dimensional roll convection formation, an alignment of the convection with the wind in a preferred manner, and a propagation speed that is related to the wind component perpendicular to the roll axis. Latent heating is responsible for the decrease of the critical value of the environmental lapse rate in accordance with the slice method stability criterion. When only the upper part of the upward branch is moist and all of the downward branch is dry, latent heating also causes a finite-amplitude convective solution for Rayleigh number values lower than the critical value of linear analysis.

Shirer, H. N.↗

Improved cloud motion wind vector and altitude assignment using VAS

A CO2 cloud tracking technique to determine simultaneous heights and velocities of cloud motion winds is presented. Using animated CO2 channel imagery from VAS (Visible Infrared Spin-Scan Radiometer Atmospheric Sounder), multi-level cloud situations are separated into high, middle and low level cloud motion wind vectors by the CO2 slicing method. The VAS CO2 channel radiometric values are used in the CO2 absorption method to assign quantitative heights to the cloud vectors; cloud top pressures are determined from the ratio of the deviations in cloud produced radiances and the corresponding clear air values for three CO2 channels in a radiative transfer equation formulation. Two case studies are presented that show CO2 cloud-motion wind vectors to be in good agreement with radiosonde wind observations and CO2 cloud heights to be within a 50 mb rms deviation of radiosonde, bispectral and stereo height determinations.

Menzel, W. P.↗

Properties of cirrus from multispectral AVHRR imagery data

The discovery that the 11 and 12 microns window channels of AVHRR could be used to detect and even characterize the properties of cirrus stimulated the present study which reexamines the general multispectral approach for retrieving cirrus cloud top temperature and emissivity. The generalized multispectral approach described compliments the CO2 slicing method used by Wylie and the bispectral threshold methods used by Minnis et al. While the results shown were for 11 and 12 micron radiances, better definition of the cloud top temperature is probably obtainable using 3.7 micron radiances in combination with the 11 and 12 micron radiances. During the day reflection of solar radiation at 3.7 micron by low level water clouds makes the analysis untenable. At night, at least with the NOAA-9 AVHRR, instrument noise in the 3.7 micron channel also makes the analysis untenable. The identification of semitransparent systems using 3.7 micron radiances has been noted elsewhere.

Coakley, James A., Jr.↗

Cloud altitude determination from infrared spectral radiances

The CO2 slicing method is generally recognized as the most accurate means of inferring cloud altitude from passive infrared radiance observations. The method is applicable to semi-transparent and broken clouds. During the cirrus FIRE and COHMEX field experiments, CO2 channel radiance data suitable for cloud altitude specification were achieved from moderate spectral resolution satellite sounders (NOAA-TOVS and GOES-VAS) and from a High spectral resolution Interferometer Spectrometer (HIS) flown on the NASA U2/ER2 aircraft. Also aboard the ER2 was a down-looking active lidar unit capable of providing cloud top pressure verifications with high accuracy. A third instrument, the Multispectral Atmospheric Mapping Sensor (MAMS) provided 50 meter resolution infrared window data which is used wtih radiosonde data to verify the heights of middle and low level clouds. Comparisons of lidar and MAMS/radiosonde ground truth cloud heights are made with those determined from: high resolution (0.5/cm) HIS spectra, HIS spectra degraded to the moderate resolution (15/cm) of the VAS/TOVS instruments, and spectrally averaged HIS radiances for individual pairs of VAS spectral channels. The results show that the best results are achieved from high resolution spectra; the RMS difference with the ground truth is 23 mb. The RMS differences between the infrared radiance determination and ground truth increase by 35 percent when the spectral resolution is degraded to the moderate spectral resolution of the VAS/TOVS instruments and by 52 to 183 percent, depending upon channel combinations, when only two spectral channels at VAS/TOVS spectral resolution are used.

Smith, William L.↗

Radiation budget studies using collocated observations from advanced Very High Resolution Radiometer, High-Resolution Infrared Sounder/2, and Earth Radiation Budget Experiment instruments

Collocated observations from the Advanced Very High Resolution Radiometer (AVHRR), High-Resolution Infrared Sounder/2 (HIRS/2), and Earth Radiation Budget Experiment (ERBE) instruments onboard the NOAA 9 satellite are combined to describe the broadband and spectral radiative properties of the earth-atmosphere system. Broadband radiative properties are determined from the ERBE observations, while spectral properties are determined from the HIRS/2 and AVHRR observations. The presence of clouds, their areal coverage, and cloud top pressure are determined from a combination of the HIRS/2 and the AVHRR observations. The CO2 slicing method is applied to the HIRS/2 to determine the presence of upper level clouds and their effective emissivity. The AVHRR data collocated within the HIRS/2 field of view are utilized to determine the uniformity of the scene and retrieve sea surface temperature. Changes in the top of the atmosphere longwave and shortwave radiative energy budgets, and the spectral distribution of longwave radiation are presented as a function of cloud amount and cloud top pressure. The radiative characteristics of clear sky conditions over oceans are presented as a function of sea surface temperature and atmospheric water vapor structure.

Ackerman, Steven A.↗

On cloud altitude determinations from High Resolution Interferometer Sounder (HIS) observations

High Spectral Resolution Interferometer Spectrometer (HIS) data are used with simultaneous airborne lidar data to investigate the accuracy of cloud height determinations using the 'COz slicing method'. It is shown that the accuracy of cirrus cloud heights are greatly improved as the spectral resolution and coverage is increased. Since next generation infrared temperature and moisture sounders will yield high spectral resolution with quasicontinuous spectral coverage, improved cloud height accuracies achieved from these sensors will improve soundings in clouded areas and will also improve our global cloud climatology.

Smith, William L.↗

Low-cost, high-efficiency silicon by heat exchanger method and fixed abrasive slicing technique

The paper describes the heat exchanger method (HEM) for growing silicon crystals. The problem of ingot cracking was solved by using a graded structure silica crucible, and vacuum processing eliminated expensive high-purity argon. Solar cells fabricated from HEM silicon demonstrated conversion efficiencies up to 15% (AM1) at low cost, using square cross-section, single crystal silicon. A modified multiblade slurry machine was adapted for multiwire fixed abrasive slicing of silicon which uses a diamond attached to wires; this method provides a conversion ratio of 1.08 sq m of wafer per kg of silicon ingot, and produces wafers free of edge chipping with a surface damage of 3-5 microns.

Khattak, C. P.↗