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Hydrogen sorption crycoolers are being developed for the European Space Agency Planck mission to provide nominal 19 K cooling to instruments for measuring the temperature anisotropy of the cosmic microwave background with extreme sensitivity and resolution.
The Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE) is a Space Shuttle side-wall-mounted flight experiment designed to demonstrate 10 K sorption cryocooler technology in a space environment. The BETSCE objectives are to: (1) provide a thorough end-to-end characterization and space performance validation of a complete, multistage, automated, closed-cycle hydride sorption cryocooler in the 10 to 30 K temperature range, (2) acquire the quantitative microgravity database required to provide confident engineering design, scaling, and optimization, (3) advance the enabling technologies and resolve integration issues, and (4) provide hardware qualification and safety verification heritage. BETSCE ground tests were the first-ever demonstration of a complete closed-cycle 10 K sorption cryocooler. Test results exceeded functional requirements. This paper summarizes functional and environmental ground test results, planned characterization tests, important development challenges that were overcome, and valuable lessons-learned.
Hydrogen sorption cryocoolers baselined on Planck Surveyor cosmic microwave background mission.
A novel system is described for Sorption Cryocooling to 10 K, using hydrogen as refrigerant fluid, sorbent beds of metal hydride powders, and thermal compression and expansion. Current status is summarized of sorption cryocooler development for space applications requiring cooling of infrared and submillimeter sensors to 10 K and below. Several design variations, challenges, and predictions are discussed.
This paper presents the current status of both continuous and periodic operation sorption cryocooler development for astrophysics missions requiring cooling to 10K and below.
A transient thermal simulation model has been developed to simulate the dynamic performance of a multiple-stage 10 K sorption cryocooler for spacecraft sensor cooling applications that require periodic quick-cooldown (under 2 minutes) , negligible vibration, low power consumption, and long life (5 to 10 years). The model was specifically designed to represent the Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE), but it can be adapted to represent other sorption cryocooler systems as well. The model simulates the heat transfer, mass transfer, and thermodynamic processes in the cryostat and the sorbent beds for the entire refrigeration cycle, and includes the transient effects of variable hydrogen supply pressures due to expansion and overflow of hydrogen during the cooldown operation. The paper describes model limitations and simplifying assumptions, with estimates of errors induced by them, and presents comparisons of performance predictions with ground experiments. An important benefit of the model is its ability to predict performance sensitivities to variations of key design and operational parameters. The insights thus obtained are expected to lead to higher efficiencies and lower weights for future designs.
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The development of hydrogen sorption cryocoolers over the past thirty years is briefly reviewed.
We are developing metal-hydride based sorption cryocoolers for the Planck Surveyor mission.
In May 1996, the Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE) was flown aboard the Space Shuttle flight STS-77 in the first space-flight demonstration of chemisorption cryocooler technology. While on orbit, BETSCE successfully met its science objectives of cooling from 70 K to 10 K in less than two minutes, sustaining a 100 mW heat load below 11 K for over then minutes, and demonstrating recycle times of approximately eleven hours.
The design, analysis and predicted performance of the Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE) is described from a thermal perspective...
This paper summarizes ongoing experiments characterizing the ability of critical sorption cryocooler components to achieve highly reliable operation for long-life space missions. Test data obtained over the past several years at JPL are entirely consistent with achieving ten year life for sorption compressors, electrical heaters, container materials, valves, and various sorbent materials suitable for driving 8 to 180 K refrigeration stages. Test results for various compressor systems are reported. Planned future tests necessary to gain a detailed understanding of the sensitivity of cooler performance and component life to operating constraints, design configurations, and fabrication, assembly and handling techniques, are also discussed.
A continuous operation, vibration-free, long-life 25K sorption cryocooler has been built and is now in final integration and performance testing. This cooler wil be flown on the University of California at Santa Barbara (UCSB) Long Duration Balloon (LDB) Cosmic Microwave Background Radiation Experiment.
The design, analysis and predicted performance of the Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE) is described from a thermal perspective. BETSCE is a shuttle side-wall mounted cryogenic technology demonstration experiment planned for launch in November 1994. BETSCE uses a significant amount of power (about 500 W peak) and the resultant heat must be rejected passively with radiators, as BETSCE has no access to the active cooling capability of the shuttle. It was a major challenge to design and configure the individual hardware assemblies, with their relatively large radiators, to enable them to reject their heat while satisfying numerous severe shuttle-imposed constraints. This paper is a useful case study of a small shuttle payload that needs to reject relatively high heat loads passively in a highly constrained thermal environment. The design approach described is consistent with today's era of 'faster, better, cheaper' small-scale space missions.
We have developed models for the rapid design of helium-based Joule-Thomson cryocoolers using charcoal-pumped sorption compressors.
Two continuous opertation 18K/20K sorption coolers are being developed by the Jet Propulsion Laboratory (JPL) as a NASA contribution to the European Space Agency (ESA) Planck mission that is currently planned for a 2007 launch.
JPL is developing two continuous 20 K nominal sorption-based coolers for the European Space Agency (ESA) Planck mission.
The design and fabrication of a small, closed-cycle, periodic 10 K sorption cyrocooler laboratory system is described. The cooler is designed to provide cooldown from 60 to <10 K in under 2 minutes, maintain a simulated detector heat load of 100 mW below 10 K for over 10 minutes, and have the ability to be recycled in under 6 hours.