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Ferrule and use thereof for cooling a melt spun hollow glass fiber as it emerges from a spinnerette

An improvement in the process of melt spinning thin walled, hollow fibers from relatively low melting glasses results if cooling of the emerging fiber is accomplished by use of a thin layer of gas to transfer heat from the fiber to a ferrule which fits closely to the spinnerette face and the individual fiber. The ferrule incorporates or is in contact with a heat sink and is slotted or segmented so that it may be brought into position around the moving fiber. Thinner walled, more uniform fibers may be spun when this method of cooling is employed.

Brown, William E.

Study of the production of unique new glasses

A number of high new oxide glasses have been prepared by a laser-spin melting technique where droplets are ejected from a molten mass. Techniques have been developed for measuring the optical properties of most of the new glasses so produced. A preliminary study of processing equipment for producing new glasses in a zero gravity environment onboard manned space laboratory is reported. Induction and laser melting emerge as preferred techniques for melting spheroids of new glass compositions in space. Sample calculations for power required to induction melt new glass compositions are presented. Cooling rate calculations show that radiation cooling of the high melting materials results in very short cooling times for 1/2 inch diameters to temperatures where the spheroids can be handled.

Happe, R. A.

Recent advancements in low cost solar cell processing

A proof-of-concept solar cell process has been developed that is adaptable to automation. This involved the development of a new contact system, a new antireflection coating system, a drift field cell design and a new contoured surface treatment. All these processes are performed without the use of vacuum chambers and expensive masking techniques, thus providing the possibility of reduced costs by automation using conventional semiconductor processing machinery. The contacts were printed on the cells by conventional silk screen machinery. The P(+) back field was formed by diffusing in aluminum from a printed aluminum back contact. The antireflection coating was formed by spinning on and baking a TiO2-SiO2 glass film. Air-mass-zero efficiencies of over 10% were achieved using this completely vacuum-free process.

Ralph, E. L.

Experiments leading to the production of new glasses in space

A number of oxide compositions were prepared as ceramic rods which were melted in a CO2 laser beam while spinning. The molten droplets which were spun off the rods were allowed to free-fall cool. Many of the compositions selected were obtained as glasses of never-before-reported composition. It can be concluded that it is possible to obtain spherules of glasses from oxide compositions that have never before been obtained in the 'glassy state.' These initial experiments encourage future attempts to prepare larger sized glass boules by containerless melting and cooling in space or in appropriately simulated space.

Happe, R. A.

Extraterrestrial fiberglass production using solar energy

A conceptual design is presented for fiberglass production systems in both lunar and space environments. The raw material, of lunar origin, will be plagioclase concentrate, high silica content slag, and calcium oxide. Glass will be melted by solar energy. The multifurnace in the lunar plant and the spinning cylinder in the space plant are unique design features. Furnace design appears to be the most critical element in optimizing system performance. A conservative estimate of the total power generated by solar concentrators is 1880 kW; the mass of both plants is 120 tons. The systems will reproduce about 90 times their total mass in fiberglass in 1 year. A new design concept would be necessary if glass rods were produced in space.

Ho, D.

International Conference on Rapidly Quenched Metals, 2nd, Massachusetts Institute of Technology, Cambridge, Mass., November 17-19, 1975, Proceedings

The range of topics covered by the papers includes: rapid quenching (and specifically splat quenching) of metals, spin quenching, levitation melting, rapid quenching from liquid state; amorphous metal phases and metastable phases, metallic glasses, ribbons, splats, films, metal ribbon reinforced resins; crystallization of metallic glasses, and ferromagnetic amorphous alloys. Structural models for amorphous metals, splat-quenching equipment, and measurements of the properties of amorphous and noncrystalline metals and metallic glasses are also discussed, in addition to: fatigue events (crack propagation) in amorphous metals, fracture behavior in rapidly quenched metals, ductile superconducting Cu-Nb-Sn alloys, and semiconducting amorphous V205 alloy. Individual items are announced in this issue.

Source record

Investigation of proposed process sequence for the array automated assembly task, phases 1 and 2

Progress was made on the process sequence for module fabrication. A shift from bonding with a conformal coating to laminating with ethylene vinyl acetate and a glass superstrate is recommended for further module fabrication. The processes that were retained for the selected process sequence, spin-on diffusion, print and fire aluminum p+ back, clean, print and fire silver front contact and apply tin pad to aluminum back, were evaluated for their cost contribution.

Mardesich, N.

Evidence for a ubiquitous, sub-microscopic 'magnetite-like' constituent in the lunar soils

Electron spin resonance (ESR) has been employed in a study of the ferromagnetic constituents of a wide variety of soils from six sampled regions of the moon as well as glasses made to simulate lunar compositions. A significant result has been that magnetite-like phases (magnetic iron spinel) precipitated in and on simulated lunar glasses as a result of sub-solidus oxidation yield room-temperature ESR spectra virtually identical with the line shape predicted for spherical, single domain particles of metallic Fe. It is shown that such magnetite-like phases can nevertheless be distinguished from metallic iron on the basis of the temperature dependence of the ESR intensity.

Griscom, D. L.

Rotational bursting of interplanetary dust particles

Rotationally induced bursting of interplanetary dust particles by a windmill effect stemming from solar radiation pressure, and eventual elimination of the particles from the solar system, is discussed. A life span on the order of 100,000 years for stony meteoritic material or tektite glass with radii of about 1 cm is arrived at for this process. A life span of a million years is computed for particles containing Fe, Ni, or Al with spin damping effects taken into cognizance. This depletion mechanism operates at a rate two orders of magnitude greater than that of the Poynting-Robertson effect in the case of nonmetallic particles and one order of magnitude greater in the case of metallic particles.

Paddack, S. J.

The propagation and attenuation of complex acoustic waves in treated circular and annular ducts

The propagation of plane waves and higher order acoustic modes in a circular multisectioned duct was studied. A unique source array consisting of two concentric rings of sources, providing phase and amplitude control in the radial, as well as circumferential direction, was developed to generate plane waves and both spinning and nonspinning higher order modes. Measurements of attenuation and radial mode shapes were taken with finite length liners between the hard wall sections of an anechoically terminated duct. Materials tested as liners included a glass fiber material and both sintered fiber metals and perforated sheet metals with a honeycomb backing. The fundamental acoustic properties of these materials were studied with emphasis on the attenuation of sound by the liners and the determination of local versus extended reaction behavior for the boundary condition. The experimental results were compared with a mathematical model for the multisectioned duct.

Reethof, G.

A Theoretical and Experimental Study of Acoustic Propagation in Multisectioned Circular Ducts

The propagation of plane waves and higher order acoustic modes in a circular multisectioned duct was studied. A unique source array consisting of two concentric rings of sources, providing phase and amplitude control in the radial, as well as circumferential direction, was developed to generate plane waves and both spinning and nonspinning higher order modes. Measurements of attenuation and radial mode shapes were taken with finite length liners inserted between the hard wall sections of an anechoically terminated duct. Materials tested as liners included a glass fiber material and both sintered fiber metals and perforated sheet metals with a honeycomb backing. The fundamental acoustic properties of these materials were studied with emphasis on the attenuation of sound by the liners and the determination of local versus extended reaction behavior for the boundary condition. A search technique was developed to find the complex eigenvalues for a liner under the assumption of a locally reacting boundary condition.

Wyerman, B. R.

Experiments leading to the production of new glasses in space.

Report on an experimental program aimed at verifying proposed concepts of glassmaking in space from substances that to date have been observed only in a crystalline condition. A summary is presented on the results of experiments conducted by laser melting of ceramic rods of chosen composition and allowing the droplets ejected from the spinning rod to cool by free falling. This technique should permit an early evaluation of which compositions are most suitable for subsequent more expensive space experiments.

Happe, R. A.