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At least 19 records

Residual Stress Modeling and Advanced Diffraction Measurements of 347H Steel Weldments

The 347H stainless steel is a primary high-temperature material for many energy and power generation industries. Stress relief cracking (SRC) has been a particular concern in welding of this material. The residual stress induced by welding and its evolution during post-welding heat treatment (PWHT) and subsequent operating and service conditions is one of the primary factors contributing to SRC. The lifetime of welded structure components is also controlled by the precipitation kinetics that accompanies PWHT, stress relaxation process, and long-term aging and complex synergistic factors. Various theories have been proposed in the past to explain SRC. However, a widely accepted approach to predicting the entire damage evolution and the resulting performance reduction is still lacking. This study is to demonstrate a reliable solution for two critical issues that affect the predictions. First, the residual stress distribution obtained from both simulation and neutron diffraction is compared, which increases the accuracy of mechanical analysis simulation model and therefore builds a solid basis for the lifetime prediction model. Second, the generation, evolution, and annihilation of precipitates are monitored by the synchrotron diffraction experiment. Preliminary results demonstrate the critical importance of precipitation kinetics on the residual stress distribution/redistribution during heat treatments.

Yang, Yi↗

Predicting NonInertial Effects with Algebraic Stress Models which Account for Dissipation Rate Anisotropies

Three types of turbulence models which account for rotational effects in noninertial frames of reference are evaluated for the case of incompressible, fully developed rotating turbulent channel flow. The different types of models are a Coriolis-modified eddy-viscosity model, a realizable algebraic stress model, and an algebraic stress model which accounts for dissipation rate anisotropies. A direct numerical simulation of a rotating channel flow is used for the turbulent model validation. This simulation differs from previous studies in that significantly higher rotation numbers are investigated. Flows at these higher rotation numbers are characterized by a relaminarization on the cyclonic or suction side of the channel, and a linear velocity profile on the anticyclonic or pressure side of the channel. The predictive performance of the three types of models are examined in detail, and formulation deficiencies are identified which cause poor predictive performance for some of the models. Criteria are identified which allow for accurate prediction of such flows by algebraic stress models and their corresponding Reynolds stress formulations.

Jongen, T.↗

On explicit algebraic stress models for complex turbulent flows

Explicit algebraic stress models that are valid for three-dimensional turbulent flows in noninertial frames are systematically derived from a hierarchy of second-order closure models. This represents a generalization of the model derived by Pope who based his analysis on the Launder, Reece, and Rodi model restricted to two-dimensional turbulent flows in an inertial frame. The relationship between the new models and traditional algebraic stress models -- as well as anistropic eddy visosity models -- is theoretically established. The need for regularization is demonstrated in an effort to explain why traditional algebraic stress models have failed in complex flows. It is also shown that these explicit algebraic stress models can shed new light on what second-order closure models predict for the equilibrium states of homogeneous turbulent flows and can serve as a useful alternative in practical computations.

Gatski, T. B.↗

Temperature-stress modeling

Temperature-stress modeling for silicon dendritic web growth is described. Temperature/stress fields near growth front are examined. The effects of lateral temperature gradients are also explored.

Seidensticker, R. G.↗

Application of a Full Reynolds Stress Model to High Lift Flows

A recently developed second-moment Reynolds stress model was applied to two challenging high-lift flows: (1) transonic flow over the ONERA M6 wing, and (2) subsonic flow over the DLR-F11 wing-body configuration from the second AIAA High Lift Prediction Workshop. In this study, the Reynolds stress model results were contrasted with those obtained from one- and two{equation turbulence models, and were found to be competitive in terms of the prediction of shock location and separation. For an ONERA M6 case, results from multiple codes, grids, and models were compared, with the Reynolds stress model tending to yield a slightly smaller shock-induced separation bubble near the wing tip than the simpler models, but all models were fairly close to the limited experimental surface pressure data. For a series of high-lift DLR{F11 cases, the range of results was more limited, but there was indication that the Reynolds stress model yielded less-separated results than the one-equation model near maximum lift. These less-separated results were similar to results from the one-equation model with a quadratic constitutive relation. Additional computations need to be performed before a more definitive assessment of the Reynolds stress model can be made.

Lee-Rausch, E. M.↗

Computation of turbulent rotating channel flow with an algebraic Reynolds stress model

An Algebraic Reynolds Stress Model has been implemented to modify the Kolmogorov-Prandtl eddy viscosity relation to produce an anisotropic turbulence model. The eddy viscosity relation becomes a function of the local turbulent production to dissipation ratio and local turbulence/rotation parameters. The model is used to predict fully-developed rotating channel flow over a diverse range of rotation numbers. In addition, predictions are obtained for a developing channel flow with high rotation. The predictions are compared with the experimental data available. Good predictions are achieved for mean velocity and wall shear stress over most of the rotation speeds tested. There is some prediction breakdown at high rotation (rotation number greater than .10) where the effects of the rotation on turbulence become quite complex. At high rotation and low Reynolds number, the laminarization on the trailing side represents a complex effect of rotation which is difficult to predict with the described models.

Warfield, M. J.↗

A simplified Reynolds stress model for unsteady turbulent boundary layers

A simplified Reynolds stress model has been developed for the prediction of unsteady turbulent boundary layers. By assuming that the net transport of Reynolds stresses is locally proportional to the net transport of the turbulent kinetic energy, the time dependent full Reynolds stress model is reduced to a set of ordinary differential equations. These equations contain only time derivatives and can be readily integrated in a time dependent boundary layer or Navier-Stokes code. The turbulent kinetic energy and dissipation rate needed for the model are obtained by solving the k-epsilon equations. This simplified Reynolds stress turbulence model (SRSM) does not use the eddy viscosity assumption, which may not be valid for unsteady turbulent flows. The anisotropy of both the steady and the unsteady turbulent normal stresses can be captured by the SRSM model. Through proper damping of the shear stresses, the present model can be used in the near wall region of turbulent boundary layers. This model has been validated against data for steady and unsteady turbulent boundary layers, including periodic turbulent boundary layers subjected to a mean adverse pressure gradient. For the cases tested, the predicted unsteady velocity and turbulent stress components agree well with the experimental data. Comparison between the predictions from the SRSM model and a k-epsilon model is also presented.

Fan, Sixin↗

Computation of turbulent flows over backward and forward-facing steps using a near-wall Reynolds stress model

Separation and reattachment of turbulent shear layers is observed in many important engineering applications, yet it is poorly understood. This has motivated many studies on understanding and predicting the processes of separation and reattachment of turbulent shear layers. Both of the situations in which separation is induced by adverse pressure gradient, or by discontinuities of geometry, have attracted attention of turbulence model developers. Formulation of turbulence closure models to describe the essential features of separated turbulent flows accurately is still a formidable task. Computations of separated flows associated with sharp-edged bluff bodies are described. For the past two decades, the backward-facing step flow, the simplest separated flow, has been a popular test case for turbulence models. Detailed studies on the performance of many turbulence models, including two equation turbulence models and Reynolds stress models, for flows over steps can be found in the papers by Thangam & Speziale and Lasher & Taulbee). These studies indicate that almost all the existing turbulence models fail to accurately predict many important features of back step flow such as reattachment length, recovery rate of the redeveloping boundary layers downstream of the reattachment point, streamlines near the reattachment point, and the skin friction coefficient. The main objectives are to calculate flows over backward and forward-facing steps using the NRSM and to make use of the newest DNS data for detailed comparison. This will give insights for possible improvements of the turbulence model.

Ko, Sung HO↗

Stress modeling of microdiaphragm pressure sensors

A finite element program analysis was used to model the stress distribution of two monocrystalline silicon diaphragm pressure sensors. One configuration consists of an anisotropically backside etched diaphragm into a 250 micron thick, (100) oriented, silicon wafer. The diaphragm and total chip dimensions are given. The device is rigidly clamped on the back to a support substrate. Another configuration consists of a monocrystalline, (100), microdiaphragm which is formed on top of the wafer and whose area is reduced by a factor of 25 over the first configuration. The diaphragm is rigidly clamped to the silicon wafer. The stresses were calculated at a gauge pressure of 300 mm Hg and used to estimate the piezoresistive responses of resistor elements which were placed parallel and perpendicular near the diaphragm edges.

Tack, P. C.↗

Prediction of Complex Aerodynamic Flows with Explicit Algebraic Stress Models

An explicit algebraic stress equation, developed by Gatski and Speziale, is used in the framework of K-epsilon formulation to predict complex aerodynamic turbulent flows. The nonequilibrium effects are modeled through coefficients that depend nonlinearly on both rotational and irrotational strains. The proposed model was implemented in the ISAAC Navier-Stokes code. Comparisons with the experimental data are presented which clearly demonstrate that explicit algebraic stress models can predict the correct response to nonequilibrium flow.

Abid, Ridha↗

The present status and future direction of algebraic Reynolds stress models: Comment on

A number of algebraic stress models are presented and evaluated. These models are then compared to each other as well as to experimental data for three different flow conditions. Finally, the limitations of the models are examined in the presence of curvature, rotation/swirl, gravitation/body forces, and streamwise corners. All results are presented in viewgraph format.

Demuren, A. O.↗

The present status and future direction of algebraic Reynolds stress models

The need for algebraic models and deficiencies of linear gradient models are presented. Classical algebraic Reynolds stress models are discussed with nonlinear stress-strain relations. Finally, the models are critiqued and some new developments are shown. All results are in viewgraph format.

Taulbee, Dale B.↗

A review of Reynolds stress models for turbulent shear flows

A detailed review of recent developments in Reynolds stress modeling for incompressible turbulent shear flows is provided. The mathematical foundations of both two-equation models and full second-order closures are explored in depth. It is shown how these models can be systematically derived for two-dimensional mean turbulent flows that are close to equilibrium. A variety of examples are provided to demonstrate how well properly calibrated versions of these models perform for such flows. However, substantial problems remain for the description of more complex turbulent flows where there are large departures from equilibrium. Recent efforts to extend Reynolds stress models to nonequilibrium turbulent flows are discussed briefly along with the major modeling issues relevant to practical naval hydrodynamics applications.

Speziale, Charles G.↗

Nonlinear Reynolds stress model for turbulent shear flows

A nonlinear algebraic Reynolds stress model, derived using the renormalization group, is applied to equilibrium homogeneous shear flow and fully developed flow in a square duct. The model, which is quadratically nonlinear in the velocity gradients, successfully captures the large-scale inhomogeneity and anisotropy of the flows studied. The ratios of normal stresses, as well as the actual magnitudes of the stresses are correctly predicted for equilibrium homogeneous shear flow. Reynolds normal stress anisotropy and attendant turbulence driven secondary flow are predicted for a square duct. Profiles of mean velocity and normal stresses are in good agreement with measurements. Very close to walls, agreement with measurements diminishes. The model has the benefit of containing no arbitrary constants; all values are determined directly from the theory. It seems that near wall behavior is influenced by more than the large scale anisotropy accommodated in the current model. More accurate near wall calculations may well require a model for anisotropic dissipation.

Barton, J. Michael↗

Computation of Turbulent Heat Transfer on the Walls of a 180 Degree Turn Channel With a Low Reynolds Number Reynolds Stress Model

The Low Reynolds number version of the Stress-omega model and the two equation k-omega model of Wilcox were used for the calculation of turbulent heat transfer in a 180 degree turn simulating an internal coolant passage. The Stress-omega model was chosen for its robustness. The turbulent thermal fluxes were calculated by modifying and using the Generalized Gradient Diffusion Hypothesis. The results showed that using this Reynolds Stress model allowed better prediction of heat transfer compared to the k-omega two equation model. This improvement however required a finer grid and commensurately more CPU time.

Ameri, A. A.↗

Nonlinear Reynolds stress models and the renormalization group

The renormalization group is applied to derive a nonlinear algebraic Reynolds stress model of anisotropic turbulence in which the Reynolds stresses are quadratic functions of the mean velocity gradients. The model results from a perturbation expansion that is truncated systematically at second order with subsequent terms contributing no further information. The resulting turbulence model applied to both low and high Reynolds number flows without requiring wall functions or ad hoc modifications of the equations. All constants are derived from the renormalization group procedure; no adjustable constants arise. The model permits inequality of the Reynolds normal stresses, a necessary condition for calculating turbulence-driven secondary flows in noncircular ducts.

Rubinstein, Robert↗

A study of turbulence on compression ramps with k-epsilon and Reynolds stress models

A theoretical study was conducted to determine the effects of adverse pressure gradient and compressibility in modeling turbulent compressible flows. The kinetic energy/dissipation and Reynolds stress model predictions are presented and compared with experimental data. The effects of compressibility, which include the mass averaged fluctuation term, the pressure dilatation term, and the dilatation dissipation, are important in modeling the turbulent compressible flows. The normal stresses and longitudinal strain rates also have an effect in the prediction of turbulent energy productions on the curved surfaces. A new compressible formulation of the pressure strain term, which includes the dilatation effects, in the Reynolds stress equation is presented.

Lee, J.↗