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At least 19 records

A General Framework for Process Synthesis, Integration, and Intensification

Process synthesis, integration, and intensification are the three pillars of process design. Current synthesis and integration methods are able to find optimal design targets and process configurations when all the alternatives are known beforehand. Process intensification, on the other hand, combines multiple physicochemical phenomena and exploits their interactions to create innovative designs. Often times, these designs are not known beforehand, and a phenomena-level representation of chemical processes are required to identify them. This disconnection between the three paradigms limits the ability to systematically discover optimal design pathways. We demonstrate that the building block representation, originally proposed in our earlier work on process intensification, has the potential to bridge this gap. Depending on the attributes assigned to the interior and the boundaries of these two-dimensional abstract building blocks, they can represent various intensified or isolated phenomena at the lowest level, various tasks at the equipment level, and various unit operations at the flowsheet level. Here, this common multiscale representation enables an mixed-integer nonlinear optimization-based single framework for the sequential or simultaneous synthesis, integration, and intensification of chemical processes. Such a general framework is critical to reduce the risk of eliminating potential intensification pathways and candidate flowsheets at the conceptual design stage. The framework is demonstrated using a case study on an ethylene glycol process.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Process synthesis using block superstructure with automated flowsheet generation and optimization

An alternative method for chemical process synthesis using a block–based superstructure representation is proposed. The block–based superstructure is a collection of blocks arranged in a two–dimensional grid. The assignment of different equipment on blocks and the determination of their connectivity are performed using a mixed–integer nonlinear formulation for automated flowsheet generation and optimization–based process synthesis. Based on the special structure of the block representation, an efficient strategy is proposed to generate and successively refine feasible and optimized process flowsheets. Our approach is demonstrated using two process synthesis case studies adapted from the literature and one new process synthesis problem for methanol production from biogas.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

A superstructure optimization approach for process synthesis under complex reaction networks

Here in this work, we present mixed integer linear programming methods for the synthesis of processes that involve complex reaction networks. Specifically, we consider the modeling of reactors and interconnecting streams in systems where the composition of the reactor inlet streams can vary substantially, thereby making the determination of the limiting component as well as the calculation of the stream heating/cooling and power requirements challenging. First, towards the modeling of reactors, we develop an extent-based method which detects the limiting reactant of each reaction occurring in parallel with others, based on the inlet flows of the reactants. Second, we develop a computationally tractable method for the calculation of the work and heating/cooling duty needed to condition any stream of a process based on simple calculations that can be performed offline. Finally, we present how the two aforementioned components can be integrated in an optimization model generated based on a process superstructure. We demonstrate the application of the developed methods for the synthesis of a biorefinery.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

A superstructure representation, generation, and modeling framework for chemical process synthesis

We present a framework for the efficient representation, generation, and modeling of superstructures for process synthesis. First, we develop a new representation based on three basic elements: units, ports, and conditioning streams. Second, we present four rules based on “minimal” and “feasible” component sets for the generation of simple superstructures containing all feasible embedded processes. Third, in terms of modeling, we develop a modular approach, and formulate models for each basic element. We also present a canonical form of element models using input/output variables and constrained/free variables. The proposed methods provide a coherent framework for superstructure‐based process synthesis, allowing efficient model generation and modification. © 2016 American Institute of Chemical Engineers AIChE J , 62: 3199–3214, 2016

Wu, WenZhao↗

ProCAFD: Computer-aided Tool for Sustainable Process Synthesis, Intensification and Hybrid solutions

Process industry is always in quest for innovative designs which are both efficient, safe and sustainable. The feasible search space of all unit operations that can be combined to generate process flowsheet alternatives for a given synthesis problem can be large and difficult to manually navigate in order to determine the best processing route. Therefore, it is helpful to utilize computer-aided methods and tools to enumerate, analyze and determine within the design space, the more sustainable processes. In this study, an integrated computer-aided method and corresponding software-tool that’s capable of generating and searching the entire design space for more sustainable process options is presented. In this work a comprehensive analysis method consisting of economic, life cycle, sustainability and process safety indicators is used to identify process bottlenecks on the selected alternative which are translated to design targets. Matching of these design targets minimizes/eliminates the process hot-spots and, thereby generating non-trade-off innovative process designs.

97 MATHEMATICS AND COMPUTING↗

Effect of Sintering Atmosphere on the Synthesis Process, Electrical and Mechanical Properties of NiFe{sub 2}O{sub 4}/Nano-TiN Ceramics

NiFe{sub 2}O{sub 4}/nano-TiN ceramics were fabricated by a two-step cold-pressing sintering process. Effect of sintering atmosphere (air, nitrogen, argon) on the synthesis process of NiFe{sub 2}O{sub 4}/nano-TiN ceramics was investigated. The DSC-TG and XRD analysis results indicated that besides principal phases of NiO and NiFe{sub 2}O{sub 4}, new-phase Ni{sub 3}TiO{sub 5} formed in the sintered ceramics under the three sintering atmospheres, and metallic phase including iron and nickel appeared in the sintered samples with inert gas (nitrogen, argon) sintering condition. Microstructure analysis results showed that considerable quantity of micropores appeared in the ceramic samples sintered under inert gases (argon, nitrogen), but lower porosity (3.0, 3.6%) and higher densities (4.78 g/cm{sup 3}, 4.51 g/cm{sup 3}) can be obtained, comparing to the both values (14.4%, 4.17 g/cm{sup 3}) for the ceramic samples sintered under air atmosphere. Besides, the average bending strength and elastic modulus of the samples sintered under argon is 113.75 MPa and 7.13GPa, which is higher than that of 75.12 MPa, 5.42GPa and 91.96 MPa, 6.26GPa for the samples synthesized under air and nitrogen, separately. When changing sintering atmosphere from air to inert gases (argon, nitrogen), the fracture model of the 4 wt.%nano-TiN/NiFe{sub 2}O{sub 4} ceramics synthesized at 1400 °C for 4 h transformed from intergranular fracture to intergranular-transgranular fracture.

36 MATERIALS SCIENCE↗

A generalized superstructure-based framework for process synthesis

We propose a general framework for the formulation of superstructure-based optimization models for holistic process synthesis. First, we redefine the fundamental problems of reactor, separation, and heat exchanger network synthesis, by presenting generalized problem statements, to make them amenable to seamless integration with each other. Second, we describe the general forms of models that can be developed to address these generalized problems and identify some key characteristics. Notably, for each system, we identify internal variables used only within the system, cost variables used in the objective function, and, importantly, coupling variables for the coupling between systems. Third, we outline some literature models that can be used to address the generalized problems and present new models to couple the three systems. Finally, we show how the individual components (systems and coupling models) can be integrated to formulate a single simultaneous reactor, separation, and heat exchanger network synthesis.

97 MATHEMATICS AND COMPUTING↗

Laser Synthesis, Processing, and Spectroscopy of Atomically-Thin Two Dimensional Materials

Atomically-thin two-dimensional (2D) materials display widely varying electronic and vibronic properties compared to their bulk counterparts. Laser interactions with 2D materials are central to their development. Here we attempt to overview recent progress and define the current challenges in the broad range of laser interactions involved in the synthesis, processing, and optical characterization of 2D materials as the field has emerged from graphene and h-BN to encompass a multitude of other atomically-thin semiconducting, superconducting, thermoelectric, etc. 2D materials as “building blocks” for future energy applications and devices. Here, we first focus on challenges in the synthesis and processing of mainly semiconducting 2D layers for optoelectronics, and the advantages offered by non-equilibrium laser processing. Then, we review the optical characterization techniques that are being developed to serve as remote probes of their electronic and vibronic properties, as well as their structure, stacking, and atomistic alignment. Together, examples will be shown how these developments are already being merged to fulfill the promise for tailored synthesis and assembly of these exquisite materials with real-time in situ control of structure and optoelectronic properties.

Geohegan, David↗

Systematic Method and Tool for Sustainable Process Synthesis, Designanalysis and Innovation

Computer-aided tools have been successfully developed and used in different segments of the entire process development cycle. For example, there are established tools for chemical process design, simulation, heat exchanger network synthesis and many more. However, one needs an integrated platform to perform process synthesis, design and analysis of chemical processes in a systematic manner. Also, in order to obtain a truly innovative and sustainable solution, it is necessary to search the entire feasible search space of alternatives and select the best process alternative, which is not very easy and will be time consuming. Therefore, it is beneficial to utilize computer-aided methods and tools to enumerate, analyze and determine within the design space, the more sustainable processes. This work highlights the development of a computer aided methodology and corresponding integrated platform for fast, reliable and consistent generation of process flowsheets. As a result, this paper gives an overview of the key concepts and the method is presented along with details of the developed computer-aided tool.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Toward supplying food, energy, and water demand: Integrated solar desalination process synthesis with power and hydrogen coproduction

The increase in population coupled with rising per capita income and associated change in consumption habits will put unprecedented stress on food, energy and water (FEW) resources. Sustainable and reliable fresh water supply is central for life and also for all sectors that support our existence. Uncertainty on water security prompted interest in investigation of renewable energy driven desalination processes. One particularly promising option is to produce fresh water from the two most abundant resources on earth: solar energy and seawater. In this study, using Solar Electricity, Water, Food and Chemical (SEWFAC) process synthesis concept, we explore and identify synergistic integration alternatives of multi stage flash desalination, solar thermal power, and hydrogen production processes. The promising options have been analyzed by detailed process simulation and optimization using an integrated Aspen Plus and MATLAB modeling environment. The proposed process designs can meet the water and electricity demand with rather high conversion efficiencies. Furthermore, integration of solar hydrogen production and hydrogen-fired power plant can enable continuous production of fresh water and electricity in solar-rich water-poor regions. In addition to other metrics, we have evaluated the performance of the desalination process from power point of view with a new metric, Electricity Equivalent Water (EEW) to demonstrate the marginal energy penalty of desalination. Integration of thermal desalination processes with electricity and hydrogen production is a synergistic alliance and can play a pivotal role in approaching FEW nexus.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Comparative XRPD and XAS study of the impact of the synthesis process on the electronic and structural environments of uranium–americium mixed oxides

Uranium–americium mixed oxides are potential compounds to reduce americium inventory in nuclear waste via a partitioning and transmutation strategy. A thorough assessment of the oxygen-to-metal ratio is paramount in such materials as it determines the important underlying electronic structure and phase relations, affecting both thermal conductivity of the material and its interaction with the cladding and coolant. In 2011, various XAS experiments on U{sub 1−x}Am{sub x}O{sub 2±δ} samples prepared by different synthesis methods have reported contradictory results on the charge distribution of U and Am. This work alleviates this discrepancy. The XAS results confirm that, independently of the synthesis process, the reductive sintering of U{sub 1−x}Am{sub x}O{sub 2±δ} leads to the formation of similar fluorite solid solution indicating the presence of Am{sup +III} and U{sup +V} in equimolar proportions. - Graphical abstract: Formation of (U{sup IV/V},Am{sup III})O{sup 2} solid solution by sol–gel and by powder metallurgy. - Highlights: • Uranium–americium mixed oxides were synthesized by sol–gel and powder metallurgy. • Fluorite solid solutions with similar local environment have been obtained. • U{sup V} and Am{sup III} are formed in equimolar proportions.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗