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At least 19 records

Characterization of the pyroelectric coefficient of a high-temperature sensor

Temperature is one of the most important thermodynamic properties measured and controlled in energy generation systems. To operate the energy system at optimum operating conditions for lower emission and higher efficiency, it is important to measure real-time temperatures. Furthermore, temperature sensing in intense environments is necessary since most sensors in energy systems get exposed to elevated temperatures, corrosive environments, and elevated pressures. One of the solutions for developing harsh environment sensors is to use ceramic materials, especially functional ceramics such as pyroelectrics. Pyroelectric ceramics could be used to develop active sensors for both temperature and pressure due to their capabilities in coupling energy among mechanical, thermal, and electrical domains. In this study, Lithium niobate (LiNbO 3 ) pyroelectric ceramic material was used to develop a temperature sensor for high-temperature applications. LiNbO 3 has high Curie temperature (1210°C) compared to other pyroelectric ceramic materials. A high Curie temperature material is important since the polarization properties of the material break down above the Curie temperature. Hence, the use of a material with a higher Curie temperature, such as LiNbO 3 , makes it promising to be used as a sensing material for high-temperature applications. A study was performed to actively measure the temperature up to 500°C using a pyroelectric ceramic lithium niobate (LiNbO 3 ) as a sensor material. Due to the non-linear pyroelectric response of LiNbO 3 , the temperature-dependent pyroelectric coefficient of LiNbO 3 was measured with a dynamic pyroelectric coefficient technique in temperature ranges up to 500°C. Temperature-dependent pyroelectric coefficient of LiNbO 3 was found to increase from −0.5 × 10 −5 to −3.70 × 10 −5 C/m 2 °C from room temperature to 500°C. The LiNbO 3 sensor was then tested for higher temperature sensing at 220°C, 280°C, 410°C, and 500°C and has shown 4.31%, 2.1%, 0.4%, and 0.6% deviation, respectively, compared with thermocouple measurements.

Sarker, Md Rashedul H.↗

Sublimation temperature sensor for temperature locale

The sublimation temperature sensor (or “sublime sensor”) provides a continuum of measurement locations in which certain maximum temperatures are achieved during a heat up/cool down cycle. A predetermined material is encapsulated within a vacuum-sealed, non-volatile long tube (i.e., both ends capped and L$\gg$ D). This assembly is then inserted and centered into a heated zone, such as a furnace, exhaust pipe, or reactor. As the temperature increases, the material will sublimate (i.e., a process of having both the solid and gaseous states of matter simultaneously present) and will begin to fill the void - moving outward in both directions toward the ends of the tube. Once beyond the elevated temperatures, the gas will de-sublimate (i.e., deposition) onto the inner wall of the tube. The desired result of the sensor is the ring of material that develops over a relatively short period of time. This material deposit can be equated with temperature at an exact location. There is no need to interpolate and/or extrapolate for the desired measurement. Accuracy has been recorded for temperature locations on the range of ±2 mm over a 1 m span. Likewise, the precision of the measurement is ±0.2% the overall sensor domain. Furthermore, individual tubes with unique materials and pressures can be bundled together to provide a complete temperature profile of the heated zone.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Soil Temperature Sensor Data, 2025, Five sites in Knoxville, Tennessee

This dataset contains surface soil temperature measurements from five urban parks in Knoxville, Tennessee: Cumberland Estates Park (CE), Socially Equal Energy Efficient Development (SD), West View Park (WV), Victor Ashe Park (VA), and West Hills Park (WH). The dataset includes 16 CSV files documenting soil temperature measurements recorded by HOBO Pendant MX Water Temperature Data Loggers. Data collection for all sites began on January 1, 2025. The end time for each sensor is provided in the End Time_2025.csv file. Each logger was installed at a depth of 10 inches and positioned approximately 3 to 6 feet from the weather station at each site. This dataset is part of a broader study examining the effects of soil moisture and plant evapotranspiration on ambient temperature and relative humidity across multiple urban parks in Knoxville.

Salvador, Christian [ORNL] (ORCID:0000000283287777↗

Evaluation of Fiber Bragg Grating and Distributed Optical Fiber Temperature Sensors

Fiber optic temperature sensors were evaluated in the High Temperature Test Lab (HTTL) to determine the accuracy of the measurements at various temperatures. A distributed temperature sensor was evaluated up to 550C and a fiber Bragg grating sensor was evaluated up to 750C. HTTL measurements indicate that there is a drift in fiber Bragg sensor over time of approximately -10C with higher accuracy at temperatures above 300C. The distributed sensor produced some bad data points at and above 500C but produced measurements with less than 2% error at increasing temperatures up to 400C

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Laboratory Testing of the Temperature Sensor Qualification Device

The Temperature sensor Qualification Device (TQD) has been developed and tested under laboratory conditions to evaluate its thermal performance and the reliability of its retractable sensor system. The TQD is designed to provide an isothermal environment for temperature sensors in both test and reference zones during irradiation experiments. Initial testing revealed minimal radial and azimuthal temperature variations but identified a significant axial gradient. To address this, design modifications were implemented, including enhanced insulation and the addition of a small heater at the device's top. These changes are expected to produce a more uniform axial temperature profile, though further testing is recommended prior to irradiation. The retractable sensor mechanism was rigorously tested, achieving 1,350 cycles at room temperature and 332 cycles at 400°C before failure. The primary failure mechanism was the thermocouple becoming stuck in the wire guide or capillary tube. Based on these results, design improvements were proposed, such as incorporating a load cell for force monitoring and a stepper motor for precise sensor positioning.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Analysis of Temperature Effects on GS-13 Short Period Sensors Utilizing Sandia's Seismic Sensor Temperature Testbed

Sandia National Laboratories has fabricated a Seismic Sensor Temperature Testbed (SSTT) suitable for exposing sensors under test to a range of reasonably stable temperatures while a co-located reference sensor is maintained at room temperature. The testbed has proven sufficiently quiet to allow recording of high-coherence signals from regional earthquakes in the passband of the seismometers, allowing a direct comparison of signals between the sensors under test and the reference sensor.

47 OTHER INSTRUMENTATION↗

Ultra-compact hybrid silicon:chalcogenide waveguide temperature sensor

We demonstrate a real-time, reusable, and reversible integrated optical sensor for temperature monitoring within harsh environments. The sensor architecture combines the phase change property of chalcogenide glasses (ChG) with the high-density integration advantages of high index silicon waveguides. To demonstrate sensor feasibility, ChG composition Ge 40 S 60 , which is characterized by a sharp phase transition from amorphous to crystalline phase around 415 °C, is deposited over a 50 µ m section of a single mode optical waveguide. The phase transition changes the behavior of Ge 40 S 60 from a low loss to high loss material, thus significantly affecting the hybrid waveguide loss around the phase transition temperature. A transmission power drop of over 40dB in the crystalline phase compared to the amorphous phase is experimentally measured. Moreover, we recover the amorphous phase through the application of an electrical pulse, thus showing the reversible nature of our compact temperature sensor. Through integrating multiple compositions of ChG with well-defined phases transition temperatures over a silicon waveguide array, it is possible to determine, in real-time, the temperature evolution within a harsh environment, such as within a nuclear reactor cladding.

Badamchi, Bahareh (ORCID:0000000193105300)↗

High temperature sensor for reducing gas

The present disclosure provides improved sensor assemblies for gases. More particularly, the present disclosure provides for gas sensor assemblies operating at high temperature. Improved high temperature sensor assemblies for reducing gas are provided. In some embodiments, the present disclosure provides advantageous impedancemetric high temperature gas sensor assemblies based on electrospun nanofibers and having selectivity towards reducing gas, and related methods of use. In exemplary embodiments, the present disclosure provides for impedancemetric high temperature gas sensor assemblies having selectivity towards reducing gas. In certain embodiments, the sensor assembly includes electrospun nanofibers. Impedancemetric techniques have been employed at high operating frequency (e.g., 105 Hz) for the first time to provide real-time assemblies, methods and devices to sensitively and/or selectively detect reducing gas (e.g., CO, C3H8 (propane), etc.) at high temperatures (e.g., at about 800° C.).

Lei, Yu↗

A multi-prong approach towards the development of high performance Temperature sensor using MWCNTs/Al2O3 composite film

Highlights: • MWCNTs/Al{sub 2}O{sub 3} composite based self-standing highly sensitive temperature sensor. • Optimization of film thickness to achieve best performance of the device. • Effect of carrier drift under strong electron-phonon coupling is examined. • Non-contact measurements reveal possibilities of ambient environment monitoring. • Highly stable and reproducible response bidding commercial scale production. - Abstract: We report fabrication of high-performance temperature sensor from free-standing MWCNTs/Al{sub 2}O{sub 3} composite film where a multi-prong approach was undertaken to enhance sensor performance. Film thickness was varied until a threshold value was reached by playing surface-area to volume-ratio factor leading to enormous improvements in crucial sensor parameters–temperature coefficient of resistance (TCR) and thermal hysteresis. Increased TCR resulted in high sensitivity, ultrafast response and negligible hysteresis loss. Besides, effect of carrier-drift transport under strong electron-phonon scattering is investigated by permutation of channel-length and external DC bias. Observed TCR value is −0.96%/°C for 16.53 μm thick film, at 2 V applied-bias voltage for 1 mm channel-length. Moreover, the sensor exhibited negligible hysteresis loss along-with response and recovery times of ∼40 s and ∼185 s respectively. Non-contact mode temperature measurements also demonstrated excellent performance. Fabricated sensors exhibited good stability and negligible drift for six-months. These studies are significant towards fabricating simple, highly-sensitive, economic heat sensor with high reproducibility.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

High-Fluence Active Irradiation and Combined Effects Testing of Sapphire Optical Fiber Distributed Temperature Sensors

The goal of this work was to investigate the in-core performance of sapphire optical fiber temperature sensors and to develop clad sapphire optical fibers for in-core instrumentation. We fabricated clad sapphire optical fibers and evaluated the distributed sensing performance of these sensors via optical backscatter reflectometry under high fluence and combined radiation and temperature effects. A series of irradiations was completed to evaluate the effect of irradiation on sapphire optical fiber temperature sensors and to determine the operational limits of these sensors. (1) Objective 1: Fabricate sapphire optical fiber sensors. (2) Objective 2: Evaluate the clad sapphire fiber to verify single-mode behavior and determine and characterize the light modes supported by optical fibers. (3) Objective 3: Characterize the in-core temperature sensing of sapphire optical fiber, as well as the combined temperature and irradiation effects. (4) Objective 4: Evaluate the lifetime and performance of the sensor under irradiation to high neutron fluence. Objectives 1, 2, and 3 were completed during the first 2 years of the project. Due to the Covid pandemic, Objective 4, a high-fluence irradiation performed at the Massachusetts Institute of Technology Research Reactor (MITR), was delayed, as partner facilities were subject to mandatory shutdowns and required a 1 year, no-cost extension. This irradiation was eventually completed on December 12, 2022. This work indicates that sapphire optical fiber sensors may be a solution for ultra-high-temperature applications in which traditional silica optical fibers are prone to fail. Sapphire sensors are potentially suitable for experiments featuring temperatures above 700°C for long periods of time, or for any length of time above 1000°C. Experiments featuring a low total fluence, such as irradiations conducted in the Transient Reactor Test (TREAT) facility, also represent good applications for sapphire optical sensors. Additional work is required to characterize the sapphire fiber cladding performance, which falls outside the scope of this project, as well as the effects of high temperatures on the response of the fiber. A comprehensive material study is recommended as future work to evaluate the attenuation in sapphire under irradiation, and how that attenuation changes with irradiation temperature. The drift and attenuation in the fiber at temperatures of up to 1600°C and a total fluence of up to 2.9 x 10 17 n/cm 2 was minimal, and the fibers returned to baseline after being heated to 1600°C under irradiation. This is promising for the future use of sapphire optical fibers in advanced reactors.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors

Melt wires are a passive sensor used to determine peak temperatures during a test. Traditional melt wires are commonly used in test reactor experiments such as in the Advanced Test Reactor (ATR). However, the conditions within a reactor present significant challenges towards test design due to space limitations and the harsh environment. For example, some test capsules have only a couple millimeters in diameter available for instrumentation, which is too small to accommodate a traditional melt wire package, and they are ultimately filled to capacity when they are immersed in molten metal. To enable instrumentation for space limited applications, peak temperature sensing capabilities paired with additive manufacturing options have been utilized to develop printed melt wires for peak irradiation temperature detection. Here, we report on the fabrication of miniaturized melt wire chips with a melting temperature ~960 °C with printed silver nanoparticle ink. This study will advance the development of unique temperature sensors capable of sensing user specified temperature ranges within the harsh environment of irradiation testing.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Application of Sapphire-Fiber-Bragg-Grating-Based Multi-Point Temperature Sensor in Boilers at a Commercial Power Plant

Readily available temperature sensing in boilers is necessary to improve efficiencies, minimize downtime, and reduce toxic emissions for a power plant. The current techniques are typically deployed as a single-point measurement and are primarily used for detection and prevention of catastrophic events due to the harsh environment. In this work, a multi-point temperature sensor based on wavelength-multiplexed sapphire fiber Bragg gratings (SFBGs) were fabricated via the point-by-point method with a femtosecond laser. The sensor was packaged and calibrated in the lab, including thermally equilibrating at 1200 °C, followed by a 110-h, 1000 °C stability test. After laboratory testing, the sensor system was deployed in both a commercial coal-fired and a gas-fired boiler for 42 days and 48 days, respectively. The performance of the sensor was consistent during the entire test duration, over the course of which it measured temperatures up to 950 °C (with some excursions over 1000 °C), showing the survivability of the sensor in a field environment. The sensor has a demonstrated measurement range from room temperature to 1200 °C, but the maximum temperature limit is expected to be up to 1900 °C, based on previous work with other sapphire based temperature sensors.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Passive Digital Sensing Method and Its Implementation on Passive RFID Temperature Sensors

Benefitting from the advancement of digital electronics in the 20 th century, sensors have also gradually evolved from analog to digital. As semiconductor components are required in digital sensors, a power supply is still needed for the sensor. To eliminate the need for a power supply a concept of passive digital sensing is proposed. Different from the semiconductor-based electrical digital sensing method, the parameter to be measured is first converted to a mechanical signal, then the mechanical signal is encoded to multiple digital bits by a passive digitizer, where each bit is identified as open or short state that is detectable by general IO ports. To demonstrate the proposed sensing concept, a passive RFID temperature sensor is implemented using a bimetallic coil as the temperature sensing unit. The 6-bit binary codes are acquired and transmitted by a passive RFID that is powered by an energy harvester. Furthermore, the test results show that the temperature sensor has a measurement sensitivity of 1.32 °C/bit and a working distance over 10 meters.

47 OTHER INSTRUMENTATION↗

Wireless High-Temperature Sensor Network for smart boiler systems

This final project report describes the research data and findings. This project aims to develop a new wireless high-temperature sensor network for real-time continuous boiler condition monitoring in harsh environments. Such a wireless high-temperature sensor network enables network-based automatic temperature sensing and data collection, which combined with artificial intelligent (AI) algorithms allow the construction of smart boiler systems with boiling condition management and optimization for significant energy-saving and reliability improvement

42 ENGINEERING↗

Laboratory evaluation of distributed coaxial cable temperature sensors for application in CO 2 sequestration well characterization: Original Research Article: Laboratory evaluation of distributed coaxial cable temperature

Downhole monitoring plays a crucial part in a geological carbon dioxide (CO 2 ) sequestration project, especially in providing early warnings of failure. However, most downhole monitoring technologies are often low in spatial resolution and time-consuming, or expensive and have system longevity issues. To address this issue, a robust and cost-effective distributed coaxial cable Fabry-Perot interferometer-based temperature sensor is proposed for real-time downhole monitoring. The coaxial cable sensor (CCS) was made in house and tested using a high pressure high temperature (HPHT) testing apparatus to study the sensor accuracy, sensitivity, stability, and crosstalk effect in simulated downhole conditions. The laboratory test results indicate that the sensor can work under simulated downhole conditions of pressures up to 1000 psia and temperatures up to 110°C. At 1 ATM, the sensor has an accuracy of about 1%. At 1000 psia, the hysteresis phenomenon is observed, but it is reduced and tends to stabilize after repeated heating and cooling treatments. The pressure crosstalk effect was observed on the flexible cable sensor and minimized on the rigid cable sensor. The temperature and pressure range of the distributed CCS allows long-term in situ monitoring for a well depth up to 2500 feet, which would prove of great value in detecting temperature change associated with wellbore leakage that may lead to groundwater contamination.

54 ENVIRONMENTAL SCIENCES↗