Search NASASearch

SEARCH · Search NASA

Results for “toughness”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 19 records

Estimating plane strain fracture toughness of high strength aluminum alloys from crack arrest toughness

A comparison is made between fracture toughness KIc as measured by recommended ASTM procedures and crack arrest toughness KIa as measured on more than 100 bolt-loaded double-cantilever beam (DCB) specimens from 7075, 7050, and 7049 alloy plates. Close agreement was found between the two values, KIa being on the average less than KIc over a specified range. This indicates that a simplified test based on a bolt-loaded DCB specimen could be used for quality control, lot release, and screening purposes. Measurements of crack length and specimen deflection are all that are required. The specimens do not have to be fatigue precracked, nor is a tensile machine needed.

Dorward, R. C.

Sharply notch cylindrical tension specimen for screening plane-strain fracture toughness. I - Influence of fundamental testing variables on notch strength. II Applications in aluminum alloy quality assurance of fracture toughness

A description is presented of studies which have been conducted to establish an improved technology base for a use of the sharply notched cylindrical specimen in quality assurance tests of aluminum alloy products. The results are presented of an investigation of fundamental variables associated with specimen preparation and testing, taking into account the influence of the notch root radius, the eccentricity of loading, the specimen diameter, and the notch depth on the sharp notch strength. Attention is given to the statistical procedures which are necessary to establish correlations between the sharp notch strength and the plane-strain fracture toughness for high-strength aluminum alloys.

Jones, M. H.

An assessment on the validity of toughness as a balloon film discriminator

Uniaxial and ball burst toughness for eight commercial polyethylene balloon films have been investigated and compared. Uniaxial toughness was measured in both machine and transverse directions using a rectangular sample 25.4 mm wide by 50.8 mm gage length with an average nominal thickness of 20.32 microns (0.8 mils). Ball burst toughness was measured using a ball burst test fixture with 127 mm hole diameter and 50.8 mm ball diameter resulting in a 0.4 ball to hole diameter ratio. Both the size and shape of the deformed area were observed and the ball burst toughness was calculated based on the deformed area of the film instead of the full area. Specimens were tested at 23 C and -80 C and cross head speed was maintained at 508 mm per minute. The uniaxial toughness were in general, higher than the ball burst toughness. The toughness of the films varied from 12 to 365 MPa when measured uniaxially and from 24 to 73 MPa when measured in the ball burst test. Further investigation showed an apparent correlation between film performance in flight as measured by its stress index and its toughness.

Said, Magdi A.

Ultrasonic ranking of toughness of tungsten carbide

The feasibility of using ultrasonic attenuation measurements to rank tungsten carbide alloys according to their fracture toughness was demonstrated. Six samples of cobalt-cemented tungsten carbide (WC-Co) were examined. These varied in cobalt content from approximately 2 to 16 weight percent. The toughness generally increased with increasing cobalt content. Toughness was first determined by the Palmqvist and short rod fracture toughness tests. Subsequently, ultrasonic attenuation measurements were correlated with both these mechanical test methods. It is shown that there is a strong increase in ultrasonic attenuation corresponding to increased toughness of the WC-Co alloys. A correlation between attenuation and toughness exists for a wide range of ultrasonic frequencies. However, the best correlation for the WC-Co alloys occurs when the attenuation coefficient measured in the vicinity of 100 megahertz is compared with toughness as determined by the Palmqvist technique.

Vary, A.

Fracture toughness of fibrous composite materials

Laminates with various proportions of 0 deg, 45 deg, and 90 deg plies were fabricated from T300/5208 and T300/BP-907 graphite/epoxy prepreg tape material. The fracture toughness of each laminate orientation or lay-up was determined by testing center-cracked specimens, and it was also predicted with the general fracture-toughness parameter. The predictions were good except when crack-tip splitting was large, at which time the toughness and strengths tended to be underpredicted. By using predictions, a parametric study was also made of factors that influence fracture toughness. Fiber and matrix properties as well as lay-up were investigated. Without crack-tip splitting, fracture toughness increases in proportion to fiber strength and fiber volume fraction, increases linearly with E(22)/E(11), is largest when the modulus for non-0 deg fibers is greater than that of 0 deg fibers, and is smallest for 0(m)/90(p)(s) lay-ups. (The E(11) and E(22) are Young's moduli of the lamina parallel to and normal to the direction of the fibers, respectively). For a given proportion of 0 deg plies, the most notch-sensitive lay-ups are 0(m)/90(p)(s) and the least sensitive are 0(m)/45(n)(s) and alpha(s). Notch sensitivity increases with the proportion of 0 deg plies and decreases with alpha. Strong, tough matrix materials, which inhibit crack-tip splitting, generally lead to minimum fracture toughness.

Poe, C. C., Jr.

Effect of Li level, artificial aging, and TiB2 reinforcement on the fracture toughness of Weldalite (tm) 049-type alloys

Plane strain fracture toughness (K sub IC) was evaluated for Weldalite (tm) 049 with and without TiB2 reinforcement. For the nonreinforced variant, changes in toughness were measured for various aging conditions and lithium levels. Toughness testing was carried out on fatigue precracked compact tension (CT) specimens at 24 C, as per ASTM standard E-399. Toughness was measured as a function of aging time at 160 C for the two Weldalite 049(1.3) heats. The composition of these heats differed only in that 0.03 wt pct. Ti was added to one as an additional grain refiner. Both heats showed a decrease in toughness with increasing aging time, although toughness values for one were significantly higher than for the other. This greater toughness may be due to a subtle change in the grain size resulting for the presence of Ti or, alternatively, to differences in texture or substructure formed during extrusion.

Source record

A study of the effect of subcritical crack growth on the geometry dependence on nonlinear fracture toughness parameters

The effect of subcritical crack growth on the geometry dependence of nonlinear fracture toughness parameters was studied by comparing the toughness values for different specimen geometries at the onset of subcritical crack growth and at the initiation of unstable crack propagation. Center-cracked thin sheet specimens of 2024-T3 and 7075-T6 aluminum alloys were tested by varying the specimen length L, width w, and crack length-to-width ratio c/w. When the onset of unstable crack propagation was selected as the critical point, the nonlinear energy toughness and the R curve toughness increased with increasing w and decreasing L and c/w. However, when the onset of subcritical crack growth was taken as the critical point, energy toughness and the linear toughness values were independent of these geometrical variables.

Jones, D. L.

On the feasibility of quantitative ultrasonic determination of fracture toughness: A literature review

The three main topics covered are: (1) fracture toughness and microstructure, (2) quantitative ultrasonic and microstructure; and (3) scattering and related mathematical methods. Literature in these areas is reviewed to give insight to the search of a theoretical foundation for quantitative ultrasonic measurement of fracture toughness. The literature review shows that fracture toughness is inherently related to the microstructure and in particular, it depends upon the spacing of inclusions or second particles and the aspect ratio of second phase particles. There are indications that ultrasonic velocity attenuation measurements can be used to determine fracture toughness. The leads to a review of the mathematical models available in solving boundary value problems related to microstructural factors that govern facture toughness and wave motion. A framework towards the theoretical study for the quantitative determination of fracture toughness is described and suggestions for future research are proposed.

Fu, L. S.

Development of tough, strong, iron-base alloy for cryogenic applications

The development of an iron-base alloy that combines the normally divergent properties of high toughness and high strength at cryogenic temperatures is discussed. Specifically, alloy properties were sought which at -196 C would exhibit a fracture toughness of 220 MPa-m(1/2) with a corresponding yield strength of 1.4 GPa (200 ksi). Early work showed that high toughness could be achieved in Fe-12Ni alloys containing reactive metal additions such as Al, Nb, Ti, and V. Further research emphasized strengthening of these tough alloys by thermomechanical processing and the addition of Cu. Results showed that high strength and high toughness could be achieved in a single alloy at temperatures as low as -196 C. An alloy with composition Fe-12Ni-9.5Al-2Cu exhibited a yield strength of 1.65 GPa with a corresponding fracture toughness of 220 MPa-m(1/2) at -196 C. Strengthening due to Cu additions to the Fe-12Ni base alloys results primarily from precipitation of Cu-rich epsilon particles approximately 20 nm in diameter. Strengthening mechanisms are discussed in terms of an elastic modulus hardening model and are supported by transimission electron microscopy examinations of selected test specimens.

Stephens, J. R.

A parametric study of fracture toughness of fibrous composite materials

Impacts to fibrous composite laminates by objects with low velocities can break fibers giving crack-like damage. The damage may not extend completely through a thick laminate. The tension strength of these damage laminates is reduced much like that of cracked metals. The fracture toughness depends on fiber and matrix properties, fiber orientations, and stacking sequence. Accordingly, a parametric study was made to determine how fiber and matrix properties and fiber orientations affect fracture toughness and notch sensitivity. The values of fracture toughness were predicted from the elastic constants of the laminate and the failing strain of the fibers using a general fracture toughness parameter developed previously. For a variety of laminates, values of fracture toughness from tests of center-cracked specimens and values of residual strength from tests of thick laminates with surface cracks were compared to the predictions to give credibility to the study. In contrast to the usual behavior of metals, it is shown that both ultimate tensile strength and fracture toughness of composites can be increased without increasing notch sensitivity.

Poe, C. C., Jr.

A parametric study of fracture toughness of fibrous composite materials

Impacts to fibrous composite laminates by objects with low velocities can break fibers giving crack-like damage. The damage may not extend completely through a thick laminate. The tension strength of these damage laminates is reduced much like that of cracked metals. The fracture toughness depends on fiber and matrix properties, fiber orientations, and stacking sequence. Accordingly, a parametric study was made to determine how fiber and matrix properties and fiber orientations affect fracture toughness and notch sensitivity. The values of fracture toughness were predicted from the elastic constants of the laminate and the failing strain of the fibers using a general fracture toughness parameter developed previously. For a variety of laminates, values of fracture toughness from tests of center-cracked specimens and values of residual strength from tests of thick laminates with surface cracks were compared to the predictions to give credibility to the study. In contrast to the usual behavior of metals, it is shown that both ultimate tensile strength and fracture toughness of composites can be increased without increasing notch sensitivity.

Poe, C. C., Jr.

Fiber reinforced solids possessing great fracture toughness: The role of interfacial strength

The high tensile strength characteristic of strong interfacial filament/matrix bonding can be combined with the high fracture toughness of weak interfacial bonding, when the filaments are arranged to have alternate sections of high and low shear stress (and low and high toughness). Such weak and strong areas can be achieved by appropriate intermittent coating of the fibers. An analysis is presented for toughness and strength which demonstrates, in broad terms, the effects of varying the coating parameters of concern. Results show that the toughness of interfaces is an important parameter, differences in which may not be shown up in terms of interfacial strength. Some observations are made upon methods of measuring the components of toughness in composites.

Atkins, A. G.

Theoretical and experimental comparisons of the nonlinear energy method to the J-integral, R-curve and COD methods in fracture toughness testing

Because of the current high degree of interest in the development of a standard nonlinear test method, analytical and experimental comparisons have been made between the R-curve, COD, J-integral and nonlinear energy methods. A general definition of fracture toughness is proposed and the fundamental definitions of each method are compared to it. Experimental comparisons between the COD, J-integral, nonlinear energy and standard ASTM methods have been made for a series of compact tension tests on several aluminum alloys. Some of the tests were conducted according to the ASTM standard method E399-72, while the specimen thickness was reduced below the minimum requirement for plane strain fracture toughness testing for several other test series. The fracture toughness values obtained by the COD method were significantly higher than the toughness values obtained by the other three methods. All of the methods displayed a tendency to yield higher toughness values as the thickness was decreased below the ASTM plane strain requirement.

Liebowitz, H.

Determination of nonlinear energy toughness values for cyclic loading applications

For several years the nonlinear energy method proposed by Liebowitz and Eftis has been examined as a failure criterion for static testing of center-cracked and compact tension specimens. Since the method appears to be valid under conditions of crack-tip plasticity, subcritical crack growth and load relaxation, tests have been conducted to ascertain the merit of this method as a failure criterion under cyclic loading conditions. The nonlinear energy toughness for cyclic loading is obtained from an envelope of the cyclic load-displacement record, which naturally imposes some restrictions on the loading program. The cyclic toughness parameter has been evaluated for thin center-cracked sheets of 2024-T3 and 7075-T6 aluminum alloys. Both alloys exhibited a significant reduction of the cyclic toughness parameter with increasing cyclic life in a manner similar to the classical S-N diagram. It is suggested that this method may serve the design process by allowing the establishment of a fracture toughness parameter capable of including the effects of the entire loading history of a structure into the fracture toughness requirements.

Poulose, P. K.

Microstructural effects on fracture toughness of polycrystalline ceramics in combined mode I and mode II loading

Fracture toughness of polycrystalline alumina and ceria partially-stabilized tetragonal zirconia (CeO2-TZP) ceramics were assessed in combined mode I and mode II loading using precracked disk specimens in diametral compression. Stress states ranging from pure mode I, combined mode I and mode II, and pure mode II were obtained by aligning the center crack at specific angles relative to the loading diameter. The resulting mixed-mode fracture toughness envelope showed significant deviation to higher fracture toughness in mode II relative to the predictions of the linear elastic fracture mechanics theory. Critical comparison with corresponding results on soda-lime glass and fracture surface observations showed that crack surface resistance arising from grain interlocking and abrasion was the main source of the increased fracture toughness in mode II loading of the polycrystalline ceramics. The normalized fracture toughness for pure mode II loading, (KII/KIc), increased with increasing grain size for the CeO2-TZP ceramics. Quantitative fractography confirmed an increased percentage of transgranular fracture of the grains in mode II loading.

Singh, D.

Indentation fracture toughness of sintered silicon carbide in the Palmqvist crack regime

The fracture toughness of a sintered dense alpha-SiC was estimated by the Vickers indentation microfracture method in the low-load Palmqvist crack regime. It was observed that the use of simultaneously obtained Vickers hardnesses does not yield reliable fracture toughness values, nor does application of the median-crack-derived equations. It is necessary to utilize a load-independent, crack-free hardness value with this toughness estimation method. Although several of the curve-fitting equations yield similar toughnesses, it is concluded for the Palmqvist crack system in this alpha-SiC that the Niihara-Morena-Hasselman (1982) equation is the only one which yields fracture toughness values in agreement with conventional measurement techniques.

Li, Zhuang

Factors influencing the Mode I interlaminar fracture toughness of a rubber toughened thermoplastic matrix composite

The use of a rubber modified thermoplastic resin has been investigated as a method to improve the Mode I interlaminar fracture toughness of a unidirectional continuous carbon fiber composite. Test results show that the improvement in the fracture toughness is less than expected due to rubber particle agglomeration, solvent and molding induced crystallization of the matrix and poor fiber/matrix adhesion. The plastic zone in composites utilizing tough matrices can extend well beyond a single interfibrillar spacing. However, the development of the plastic zone is limited due to the failure of the fiber/matrix interface. In order to fully evaluate the potential of tough composites using toughened matrices, any improvement made in the matrix toughness must be coupled with improvements in the fiber/matrix adhesion.

Parker, D. S.